Large plate suit cutting and cutting complete production line

By integrating a complete production line with a conveyor belt, cutting mechanism, edge banding machine, packaging machine, labeling machine and sorting robot, the automation problems of board cutting, edge banding, packaging and labeling in furniture production have been solved, improving production efficiency and working environment quality.

CN223442345UActive Publication Date: 2025-10-17CHENXU INTELLIGENT EQUIP (HUBEI) CO LTD
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Patent Information

Application Number
CN202423009388.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-17
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing furniture production, steps such as panel cutting, edge banding, packaging and labeling are performed on a single machine and require manual transfer, resulting in low production efficiency and worker fatigue, and unable to meet the production needs of large workshops.

Method used

Design a complete production line for cutting and sizing large boards, integrating conveyor belts, cutting mechanisms, edge banding machines, packaging machines, labeling machines, and sorting robots to achieve automatic feeding, cutting, edge banding, packaging, and labeling of boards. Combined with a dust removal system and roller correction function, manual handling is reduced.

Benefits of technology

It has achieved automated and integrated processing of sheet metal, improved production efficiency, reduced dust pollution and sheet metal blockage, and enhanced the working environment and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a complete production line for cutting a large board suit. The large board set cutting and cutting complete production line comprises a conveying belt, a production mechanism is installed outside the conveying belt, one end of the conveying belt is fixedly connected with a cutting mechanism, and when the large board set cutting and cutting complete production line is used, boards are placed on the surface of a feeding conveying belt, conveyed to the surface of a cutting platform through the feeding conveying belt and clamped into a positioning groove; then the electric telescopic rod drives the plate to move towards the cutting table saw through the push plate to be cut, the cut plate is conveyed through the conveying belt and sequentially passes through the edge sealing machine, the packaging machine and the labeling machine so as to be subjected to edge sealing, packaging and labeling work, and finally the plate is sorted through the sorting mechanical arm. According to the device, the large board suit cutting machining procedures of automatic feeding, automatic cutting, automatic edge sealing, packaging, labeling and automatic sorting are achieved, integrated machining is achieved, the trouble caused by manual transportation of workers is avoided, and the production efficiency is improved to a certain degree.
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Description

TECHNICAL FIELD

[0001] The utility model relates to furniture production technical field especially relates to a big board suit cutting and cutting production line. BACKGROUND

[0002] Big board suit cutting refers to the whole raw material big board is placed on the platform face machining center, and the table whole is adsorbed, and the machining center can complete the cutting and shaping process of the whole big board through the automatic change of the set cutter, and the process is called big board suit cutting, which is called nesting in Europe.

[0003] In the current custom furniture industry cutting, cutting table saw needs to be used to cut the board, then packing machine is used to pack the board, then edge banding machine is used to edge the packed board block, finally labeling machine is used to mark the board block after edge finishing, in the process, all steps are single machine steps, and manual transfer is needed after completing a step to the next program for operation, because the program is more and the trouble brought by feeding and discharging is faced, and manual long-time manual transfer can cause the physical fatigue of workers, thereby reducing the transfer efficiency, and further leading to the reduction of production efficiency, with the large-scale batch production of furniture customization, the production mode of manual transfer can not meet the production demand of large workshop.

[0004] Therefore, it is necessary to provide a new kind of big board suit cutting and cutting production line to solve the above technical problems. UTILITY MODEL CONTENT

[0005] To solve the above technical problems, the utility model provides a kind of big board suit cutting and cutting production line.

[0006] The utility model provides a kind of big board suit cutting and cutting production line, including conveying belt, the outside of conveying belt is equipped with production mechanism, and the one end of conveying belt is fixedly connected with cutting mechanism;

[0007] The cutting mechanism includes a cutting platform, one side of the upper end of the cutting platform is fixedly connected with a supporting plate, the side of the supporting plate facing the conveying belt is fixedly connected with electric telescopic rods at both ends, the output ends of the two electric telescopic rods are fixedly connected with push plates, the upper surface of the cutting platform is provided with a positioning groove, a cutting bench saw driven by a motor is installed on one side of the positioning groove, one side of the cutting platform is fixedly connected with a feeding conveyor belt, a plurality of dust removal pipes are embedded around the cutting bench saw in the positioning groove, the lower ends of the plurality of dust removal pipes penetrate through the cutting platform, the lower ends of the plurality of dust removal pipes are fixedly connected with a dust removal box, a plurality of air pumps are fixedly connected in the dust removal box, the air inlet ends of the plurality of air pumps are fixedly connected with the plurality of dust removal pipes respectively, and a filter screen is embedded at the lower end of the dust removal box.

[0008] Preferably, the supporting plate is located above the cutting platform and away from the conveying belt, and the distance between the two push plates is greater than the thickness of the cutting bench saw blade.

[0009] Preferably, the upper surface of the feeding conveyor belt is higher than the upper surface of the cutting platform, and the feeding conveyor belt is opposite to the positioning groove and away from the conveying belt.

[0010] Preferably, the production mechanism includes an edge sealing machine, a packing machine, a labeling machine and a sorting mechanical hand, the edge sealing machine, the packing machine and the labeling machine are fixedly connected in sequence on the outside of the conveying belt, the sorting mechanical hand is fixedly connected on one side of the end of the conveying belt away from the cutting platform, and the conveying belt is fixedly connected with two storage boxes at the end away from the cutting platform.

[0011] Preferably, the edge sealing machine is located on the side of the conveying belt close to the cutting platform.

[0012] Preferably, the inner walls of the conveying belt are fixedly connected with connecting frames on both sides, a plurality of rollers are rotatably connected to the opposite sides of the two connecting frames, the plurality of rollers are horizontally placed, and the rotation direction is transverse.

[0013] Compared with the related art, the large plate cutting and opening complete production line has the following beneficial effects:

[0014] The large plate cutting and opening complete production line has the following beneficial effects:

[0015] 1、The plate is placed on the surface of the feeding conveying belt, the feeding conveying belt transports the plate to the surface of the cutting platform and clamps into the positioning groove, then the electric telescopic rod drives the plate to move to the cutting table saw through the push plate for cutting, the cut plate is conveyed by the conveying belt, and sequentially passes through the edge sealing machine, the packing machine and the labeling machine, so as to perform edge sealing, packing and labeling, and finally is sorted by the sorting mechanical hand, so that the device realizes the plate set cutting processing procedure of automatic feeding, automatic cutting, automatic edge sealing, packing, labeling and automatic sorting, the device is integrally processed, the troubles brought by manual transportation of workers are eliminated, and the production efficiency is improved to a certain extent;

[0016] 2、When cutting, the air pump works to generate negative pressure on the upper surface of the dust removal pipe to suck the dust and impurities generated in the cutting process and transport them to the dust removal box for storage, and the filter screen can prevent the dust and impurities from leaking while making the air in the dust removal box circulate, so that the device can realize automatic cleaning and is more convenient to use;

[0017] 3、When the plate is transported on the conveying belt, the edge of the plate will impact and rub the roller to make the roller rotate, and the roller can automatically correct the deviated plate while rotating, so that the plate is prevented from being blocked on the surface of the conveying belt. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A perspective view of the plate set cutting production line provided by the utility model is provided;

[0019] Figure 2 A cutting mechanism sectional view of the plate set cutting production line provided by the utility model is provided;

[0020] Figure 3 A conveying belt partial perspective view of the plate set cutting production line provided by the utility model is provided;

[0021] Figure 4 A Figure 1 A zoomed view of A in the middle.

[0022] Reference numerals in the drawing: 1, conveying belt; 2, cutting table; 3, support plate; 4, electric telescopic rod; 5, push plate; 6, positioning groove; 7, cutting table saw; 8, baffle; 9, feeding conveying belt; 10, dust removal pipe; 11, dust removal box; 12, air pump; 13, filter screen; 14, edge sealing machine; 15, packing machine; 16, labeling machine; 17, sorting mechanical hand; 18, storage box; 19, connecting frame; 20, roller. DETAILED DESCRIPTION

[0023] The utility model will be further described below in combination with the drawings and embodiments.

[0024] Please refer to Figure 1 -Figure 4 wherein, Figure 1 is a large plate set cutting and cutting complete production line of the axial view provided by the utility model; Figure 2 is a cutting mechanism sectional view of the large plate set cutting and cutting complete production line provided by the utility model; Figure 3 is a conveying belt partial axial view of the large plate set cutting and cutting complete production line provided by the utility model; Figure 4 is Figure 1 the enlarged view at A in the figure.

[0025] In the specific implementation process, such as Figure 1 - Figure 4 As shown in a large plate set cutting and cutting complete production line, comprising a conveying belt 1, the outside of the conveying belt 1 is provided with a production mechanism, one end of the conveying belt 1 is fixedly connected with a cutting mechanism;

[0026] The cutting mechanism comprises a cutting platform 2, the upper end of the cutting platform 2 is fixedly connected with a supporting plate 3 on one side, the side of the supporting plate 3 facing the conveying belt 1 is fixedly connected with an electric telescopic rod 4 at both ends, the output ends of the two electric telescopic rods 4 are both fixedly connected with a push plate 5, the upper surface of the cutting platform 2 is provided with a positioning groove 6, the inside of the positioning groove 6 is installed with a motor-driven cutting table saw 7 on one side, one side of the cutting platform 2 is fixedly connected with a feeding conveying belt 9, a plurality of dust removal pipes 10 are embedded at the positions around the cutting table saw 7 inside the positioning groove 6, the lower ends of the plurality of dust removal pipes 10 penetrate through the cutting platform 2, the lower ends of the plurality of dust removal pipes 10 are fixedly connected with a dust removal box 11, a plurality of air pumps 12 are fixedly connected inside the dust removal box 11, the air inlet ends of the plurality of air pumps 12 are respectively fixedly connected with the plurality of dust removal pipes 10, the lower end of the dust removal box 11 is designed in an open type, a filter screen 13 is embedded at the lower end of the dust removal box 11, the supporting plate 3 is located above the cutting platform 2 away from the conveying belt 1 on one side, the distance between the two push plates 5 is greater than the thickness of the saw blade of the cutting table saw 7, the upper surface of the feeding conveying belt 9 is higher than the upper surface of the cutting platform 2, the feeding conveying belt 9 is opposite to the side of the positioning groove 6 away from the conveying belt 1;

[0027] Need to be explained, the two sides of the cutting platform 2 are fixedly connected with a baffle 8, so as to prevent the board from falling during cutting, the side of the positioning groove 6 away from the supporting plate 3 is designed in an inclined type, so that the board can smoothly enter the surface of the conveying belt 1, and the board is prevented from being blocked.

[0028] The production mechanism comprises an edge banding machine 14, a packing machine 15, a labeling machine 16 and a sorting mechanical hand 17, the edge banding machine 14, the packing machine 15 and the labeling machine 16 are sequentially fixedly connected outside the conveying belt 1, the sorting mechanical hand 17 is fixedly connected on one side of one end of the conveying belt 1 away from the cutting platform 2, two storage boxes 18 are fixedly connected at one end of the conveying belt 1 away from the cutting platform 2, the edge banding machine 14 is located on one side of the conveying belt 1 close to the cutting platform 2.

[0029] The inner wall of the conveying belt 1 is fixedly connected with connecting frames 19, and the opposite sides of the two connecting frames 19 are rotatably connected with a plurality of rollers 20, the plurality of rollers 20 are horizontally placed, and the rotating direction is transverse, when the conveying belt 1 transports, the edge of the plate will impact and rub the rollers 20, so that the rollers 20 rotate, and the rollers 20 can automatically correct the deviated plate while rotating, so that the plate is prevented from being blocked on the surface of the conveying belt 1.

[0030] The working principle of the device is as follows: when the device is used, the plate is placed on the surface of the feeding conveyor belt 9, the feeding conveyor belt 9 transports the plate to the surface of the cutting platform 2 and clamps it into the positioning groove 6, then the electric telescopic rod 4 drives the plate to move to the cutting table saw 7 through the push plate 5 for cutting, the cut plate is conveyed by the conveying belt 1, and then passes through the edge sealing machine 14, the packing machine 15 and the labeling machine 16, so as to perform edge sealing, packing and labeling work, and finally is sorted by the sorting mechanical hand 17, when cutting, the air pump 12 works to generate negative pressure on the upper surface of the dust removal pipe 10, so as to suck the dust and impurities generated in the cutting process and transport them to the dust removal box 11 for storage, the filter screen 13 can prevent dust and impurities from leaking while making the air in the dust removal box 11 circulate, when the plate is transported by the conveying belt 1, the edge of the plate will impact and rub the rollers 20, so that the rollers 20 rotate, and the rollers 20 can automatically correct the deviated plate while rotating, so as to prevent the plate from being blocked on the surface of the conveying belt 1.

[0031] The circuit and the control involved in the utility model are prior art, and will not be described in detail here.

[0032] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. A complete production line for large plate cutting, characterized by: It comprises a conveyor belt (1), a production mechanism is installed on the outside of the conveyor belt (1), and a cutting mechanism is fixedly connected to one end of the conveyor belt (1); The cutting mechanism comprises a cutting platform (2), one side of the upper end of the cutting platform (2) is fixedly connected to a support plate (3), both ends of the support plate (3) facing the conveyor belt (1) are fixedly connected to electric telescopic rods (4), the output ends of the two electric telescopic rods (4) are fixedly connected to push plates (5), a positioning groove (6) is provided on the upper surface of the cutting platform (2), a motor-driven cutting table saw (7) is installed on one side of the positioning groove (6), and a feeding conveyor is fixedly connected to one side of the cutting platform (2). A conveyor belt (9) is provided, and a plurality of dust removal pipes (10) are embedded in the positioning groove (6) at the position around the cutting table saw (7), the lower ends of the plurality of dust removal pipes (10) pass through the cutting platform (2), the lower ends of the plurality of dust removal pipes (10) are fixedly connected to a dust removal box (11), the interior of the dust removal box (11) is fixedly connected to a plurality of air pumps (12), the air inlet ends of the plurality of air pumps (12) are respectively fixedly connected to the plurality of dust removal pipes (10), and the lower end of the dust removal box (11) is embedded with a filter screen (13).

2. A complete production line for large plate cutting according to claim 1, characterized in that: The support plate (3) is located above the cutting platform (2) on a side away from the conveyor belt (1), and the distance between the two push plates (5) is greater than the thickness of the saw blade of the cutting table saw (7).

3. A complete production line for large plate cutting according to claim 1, characterized in that: The upper surface of the loading conveyor belt (9) is higher than the upper surface of the cutting platform (2), and the loading conveyor belt (9) is opposite to the side of the positioning groove (6) away from the conveyor belt (1).

4. A complete production line for large plate cutting according to claim 1, characterized in that: The production mechanism comprises an edge banding machine (14), a baling machine (15), a labeling machine (16) and a sorting robot (17); the edge banding machine (14), the baling machine (15) and the labeling machine (16) are fixedly connected to the outside of the conveyor belt (1) in sequence; the sorting robot (17) is fixedly connected to one side of one end of the conveyor belt (1) away from the cutting platform (2); and two storage boxes (18) are fixedly connected to the other end of the conveyor belt (1) away from the cutting platform (2).

5. A complete production line for large plate cutting according to claim 4, characterized in that: The edge banding machine (14) is located on a side of the conveyor belt (1) close to the cutting platform (2).

6. A complete production line for large plate cutting according to claim 1, characterized in that: Connecting frames (19) are fixedly connected to both sides of the inner wall of the conveyor belt (1), and the two connecting frames (19) The opposite sides are rotatably connected to a plurality of rollers (20), and the plurality of rollers (20) are horizontally placed. The direction of rotation is horizontal.