Aluminum composite plate shearing device
By designing a clamping and cleaning mechanism for the aluminum composite plate shearing device, and utilizing a combination of a negative pressure fan and a cleaning brush, the problem of debris adhesion during the cutting of aluminum alloy composite plates is solved, achieving a safe and efficient cutting process.
Patent Information
- Application Number
- CN202423121209.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the prior art, when aluminum alloy composite panels are cut, debris generated easily adheres to the cut, affecting the appearance and causing safety hazards.
An aluminum composite plate shearing device was designed, which includes a clamping mechanism and a cleaning mechanism. It uses a combination of a negative pressure fan and a cleaning brush to remove debris by sucking up the debris and clean the dust screen by cleaning the cleaning brush, ensuring the normal operation of the negative pressure fan and preventing debris from clogging it.
It effectively reduces the amount of debris residue at the cut edges of aluminum composite panels, improves aesthetics, eliminates safety hazards, and ensures the normal operation of the equipment.
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Figure CN223442374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium alloy composite board processing technical field, concretely relates to a kind of aluminium composite board shearing device. BACKGROUND
[0002] Aluminium alloy composite board is a kind of three-layer composite board material by aluminium alloy panel and intermediate core material through macromolecular adhesive film composite, its surface usually will apply decorative and protective coating or film, this material has excellent flatness, changeable surface treatment ability, excellent processing performance and convenient construction method, simultaneously also have excellent fireproof performance, is new decorative material of wood substitution.
[0003] According to the need of construction, aluminium alloy composite board is usually needed to be cut according to specified size when processing, and the method of mechanical cutting in prior art usually produces a large amount of debris, and debris is easily attached to the cut, not only affect the aesthetic degree of aluminium composite board, residual such as sharp aluminium chip can scratch the fingers or other parts of operator, cause security risk, therefore a kind of aluminium composite board shearing device is presented to solve the above problems. UTILITARIAN CONTENT
[0004] The technical problem to be solved by the utility model is as follows: debris is easily attached to the cut, not only affect the aesthetic degree of aluminium composite board, residual such as sharp aluminium chip can scratch the fingers or other parts of operator, cause security risk.
[0005] The purpose of the utility model can be realized by the following technical solutions:
[0006] A kind of aluminium composite board shearing device, including clamping mechanism, the lower part of the clamping mechanism is provided with cleaning mechanism, the clamping mechanism includes cutting head, the cleaning mechanism includes motor;
[0007] Further comprising:
[0008] The cleaning mechanism further includes mounting frame, the middle part of the mounting frame is provided with through slot, the top surface of the mounting frame is rotatably connected with a plurality of ball bearings on both sides, the ball bearings on each side are equidistantly arranged along the length direction of mounting frame;
[0009] Wherein, the inner side middle part of the through slot is inlaid and fixed with dust screen, a plurality of negative pressure fans are fixedly installed on the inner wall of the mounting frame and below the dust screen, each negative pressure fan is arranged along the inner side of the through slot, the negative pressure end of the negative pressure fan is upwardly arranged, the inner wall of the through slot and above the dust screen are slidably connected with moving rod, the bottom surface middle part of the moving rod is fixedly connected with cleaning brush, the bottom surface of the cleaning brush is movably contacted with the top surface of the dust screen.
[0010] As a further scheme of the utility model: one end of the side wall of the mounting frame is fixedly installed with a motor, an output shaft of the motor extends to the inside of the mounting frame, and a reciprocating screw rod is fixedly connected to the output shaft of the motor, one end of the reciprocating screw rod away from the motor is rotatably connected to the inner wall of the mounting frame, and the outer wall of the reciprocating screw rod is connected with the moving rod.
[0011] As a further scheme of the utility model: the outer wall of the mounting frame is also fixedly connected with guide pipes on both sides, the upper end of the guide pipe is located on the same horizontal plane with the top surface of the cleaning brush, the lower end of each motor is connected with a collecting box, the inner wall of the collecting box is slidably connected with a drawer, and the bottom surface of each collecting box is fixedly connected with a sliding sleeve.
[0012] As a further scheme of the utility model: the clamping mechanism further comprises an outer support frame, the top of the outer support frame is movably installed with a cutting head, the inner side of the outer support frame is fixedly installed with an inner support frame, the inner support frame is symmetrically provided with two, and the inner side of the two inner support frames is fixedly installed with a fixed column.
[0013] As a further scheme of the utility model: the top of each inner support frame is fixedly installed with a support plate, each support plate is L-shaped, the side edge of the support plate is slidably connected with a clamping plate, and the bottom surface of the clamping plate is fixedly connected with a gasket.
[0014] As a further scheme of the utility model: the outer wall of each support plate is rotatably connected with a threaded rod at the upper end, the top end of the threaded rod extends above the support plate, the top end of the threaded rod is fixedly connected with a knob, and the outer wall of the threaded rod is threadedly sleeved with the clamping plate.
[0015] As a further scheme of the utility model: the outer wall of each support plate is rotatably connected with a threaded rod at the upper end, the top end of the threaded rod extends above the support plate, the top end of the threaded rod is fixedly connected with a knob, and the outer wall of the threaded rod is threadedly sleeved with the clamping plate.
[0016] The utility model discloses the beneficial effect:
[0017] (1) the utility model discloses a support plate and the clamping plate above the aluminum composite sheet to be processed are positioned and fixed, the mounting frame is arranged below the support plate, the collecting box can be aligned with the advancing route of the cutting head, the negative pressure fan is arranged in the collecting box, and when the cutting head is used to slit the aluminum composite sheet, the negative pressure fan can guide the scraps into the mounting frame, thereby reducing the scraps remaining at the cutting opening of the aluminum composite sheet.
[0018] (2) install the dust screen in the installation frame above the negative pressure fan, so as to avoid the direct contact of the debris with the blade of the negative pressure fan, the outer wall of the installation frame is driven to rotate by the motor drive reciprocating screw rod, so as to drive the cleaning brush to brush back and forth along the surface of the dust screen, thereby avoiding the blockage of the dust screen, so that the negative pressure fan can work normally. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model will be further described below in combination with the drawings.
[0020] Figure 1 It is the whole structure schematic diagram of the utility model;
[0021] Figure 2 It is the side view structure schematic diagram of the inner support frame in the utility model;
[0022] Figure 3 It is the side view structure schematic diagram of the installation frame in the utility model;
[0023] Figure 4 It is the section view structure schematic diagram of the installation frame in the utility model;
[0024] Figure 5 It is the side view structure schematic diagram of the reciprocating screw rod in the utility model;
[0025] In the drawing: 1, clamping mechanism; 101, outer support frame; 102, cutting head; 103, inner support frame; 104, fixed column; 105, support plate; 106, clamping plate; 107, gasket; 108, knob; 109, threaded rod; 110, sliding rod; 2, cleaning mechanism; 201, installation frame; 202, through slot; 203, ball; 204, dust screen; 205, negative pressure fan; 206, reciprocating screw rod; 207, moving rod; 208, cleaning brush; 209, motor; 210, guide pipe; 211, collection box; 212, drawer; 213, sliding sleeve. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0027] As Figures 1-5As shown, an aluminum composite panel shearing device, including clamping mechanism 1, clamping mechanism 1 below the setting of the cleaning mechanism 2, clamping mechanism 1 includes cutting head 102, cleaning mechanism 2 includes motor 209; further comprising: cleaning mechanism 2 also includes the installation frame 201, the middle of the installation frame 201 is provided with a through slot 202, the top surface of the installation frame 201 is rotatably connected with a plurality of ball 203 on both sides, each side of the ball 203 is equidistantly arranged along the length direction of the installation frame 201. Figure 3 As shown, the ball 203 contacts the bottom surface of the plate, so that the through slot between the two side balls 203 is aligned with the cutting point of the plate;
[0028] Wherein, the inner side of the through slot 202 is inlaid with a dust screen 204, and a plurality of negative pressure fans 205 are fixedly installed on the inner wall of the installation frame 201 and below the dust screen 204, each negative pressure fan 205 is arranged along the inner side of the through slot 202, the negative pressure end of the negative pressure fan 205 is upwardly arranged, the inner wall of the through slot 202 and above the dust screen 204 is slidably connected with a moving rod 207, the bottom surface of the moving rod 207 is fixedly connected with a cleaning brush 208, the bottom surface of the cleaning brush 208 is in movable contact with the top surface of the dust screen 204, as shown, Figure 4 As shown, the negative pressure fan 205 drives the airflow to enter from above the through slot 202, and the airflow is discharged from below the through slot 202;
[0029] One end of the side wall of the installation frame 201 is fixedly installed with a motor 209, the output shaft of the motor 209 extends into the installation frame 201, and the output shaft of the motor 209 is fixedly connected with a reciprocating screw rod 206, one end of the reciprocating screw rod 206 away from the motor 209 is rotatably connected with the inner wall of the installation frame 201, and the outer wall of the reciprocating screw rod 206 is connected with the moving rod 207, as shown, Figure 5 As shown, two thread grooves with the same pitch and opposite rotation direction are formed on the surface of the reciprocating screw rod 206, and the two thread grooves are connected by a transition curve at both ends of the reciprocating screw rod 206;
[0030] The outer wall of the installation frame 201 is also fixedly connected with a guide pipe 210 on both sides, the upper end of the guide pipe 210 is located on the same horizontal plane as the top surface of the cleaning brush 208, the lower end of each motor 209 is throughly connected with a collection box 211, the inner wall of the collection box 211 is slidably connected with a drawer 212, and the bottom surface of each collection box 211 is fixedly connected with a sliding sleeve 213, as shown, Figure 3 As shown, the drawer 212 can be completely separated from the collection box 211 by pulling it outward;
[0031] The clamping mechanism 1 further comprises an outer support frame 101, the top of the outer support frame 101 is movably installed with a cutting head 102, the inner side of the outer support frame 101 is fixedly installed with an inner support frame 103, the inner support frame 103 is symmetrically arranged in two, the inner side middle part of the two inner support frames 103 is fixedly installed with a fixed column 104, the top of each inner support frame 103 is symmetrically fixedly installed with a support plate 105, each support plate 105 is L-shaped, the side edge of the support plate 105 is slidably connected with a clamping plate 106, the bottom surface of the clamping plate 106 is fixedly connected with a gasket 107, as shown in Figure 2 , the gasket 107 is made of rubber material, the gasket 107 increases the friction between the clamping plate 106 and the plate, so that the plate is not easy to shake after being clamped;
[0032] The inner wall upper end of each support plate 105 is rotatably connected with a threaded rod 109, the top end of the threaded rod 109 extends to the upper side of the support plate 105, and the top end of the threaded rod 109 is fixedly connected with a knob 108, and the outer side wall of the threaded rod 109 is threadedly sleeved with the clamping plate 106.
[0033] The outer wall of the two fixed columns 104 is symmetrically fixedly connected with a sliding rod 110, and the outer wall of the sliding rod 110 is slidably connected with the inner side of the sliding sleeve 213, as shown in Figure 1 , Figure 3 , the sliding sleeve 213 moves along the sliding rod 110, so that the position of the mounting frame 201 is changed.
[0034] The working principle of the utility model:
[0035] When the device is used, the two sides of the plate to be processed are placed above each support plate 105, the knob 108 is rotated to drive the threaded rod 109 to rotate, the clamping plate 106 is lowered under the pushing of the thread, and the surface of the plate is tightly fixed through the gasket 107;
[0036] Then the slitting path on the surface of the plate is determined, the mounting frame 201 is pushed along the length direction of the sliding rod 110, so that the through groove 202 is aligned with the slitting path, the cutting head 102 is started to slit the plate, the motor 209 and the negative pressure fan 205 are started at the same time, the negative pressure fan 205 extracts the airflow above, the airflow carries the debris on the inner side of the plate cutting groove into the through groove 202, the debris is intercepted by the dustproof net 204, the motor 209 drives the reciprocating screw rod 206 to continuously rotate, the threaded groove on the surface of the reciprocating screw rod 206 pushes the moving rod 207 to reciprocate, the moving rod 207 moves linearly along the inner side of the through groove 202, during which the cleaning brush 208 sweeps the debris above the dustproof net 204 to the guide pipe 210, the debris falls along the guide pipe 210 and falls into the drawer 212 in the collecting box 211, when the plate cutting is completed, the drawer 212 is pulled out, and then the debris is recycled.
[0037] The above has carried out the detailed description to one embodiment of the utility model, but the content described is only the preferred embodiment of the utility model, cannot be considered for limiting the implementation scope of the utility model. All equal changes and improvements etc. that are made in the utility model application scope should still belong to the patent coverage scope of the utility model.
Claims
1. An aluminum composite plate shearing device, comprising a clamping mechanism (1), a cleaning mechanism (2) being provided below the clamping mechanism (1), the clamping mechanism (1) comprising a cutting head (102), and the cleaning mechanism (2) comprising a motor (209); It is characterized by: Also includes: The cleaning mechanism (2) further comprises a mounting frame (201), a through slot (202) being provided in the middle of the mounting frame (201), a plurality of balls (203) being rotatably connected to both sides of the top surface of the mounting frame (201), and the balls (203) on each side being arranged at equal distances along the length direction of the mounting frame (201); A dustproof net (204) is embedded and fixed in the middle of the inner side of the through slot (202), and a plurality of negative pressure fans (205) are fixedly installed on the inner wall of the installation frame (201) and located below the dustproof net (204). Each of the negative pressure fans (205) is arranged along the inner side of the through slot (202), and the negative pressure end of the negative pressure fan (205) is arranged upward. A moving rod (207) is slidably connected to the inner wall of the through slot (202) and located above the dustproof net (204). A cleaning brush (208) is fixedly connected to the middle of the bottom surface of the moving rod (207), and the bottom surface of the cleaning brush (208) is in active contact with the top surface of the dustproof net (204).
2. The aluminum composite plate shearing device according to claim 1, characterized in that: One end of the side wall of the installation frame (201) is fixedly installed with the motor (209), the output shaft of the motor (209) extends into the interior of the installation frame (201), and the output shaft of the motor (209) is fixedly connected with a reciprocating screw rod (206), the end of the reciprocating screw rod (206) located away from the motor (209) is rotatably connected to the inner wall of the installation frame (201), and the outer wall of the reciprocating screw rod (206) is cooperatively connected with the moving rod (207).
3. The aluminum composite plate shearing device according to claim 2, characterized in that: Guide tubes (210) are symmetrically fixedly connected to both sides of the outer wall of the installation frame (201), and the upper end of the guide tube (210) and the top surface of the cleaning brush (208) are located on the same horizontal plane. The lower end of each motor (209) is connected to a collection box (211) through the lower end, and the inner wall of the collection box (211) is slidably connected to a drawer (212). The middle part of the bottom surface of each collection box (211) is fixedly connected to a sliding sleeve (213).
4. The aluminum composite plate shearing device according to claim 1, characterized in that: The clamping mechanism (1) further comprises an outer support frame (101), the top of the outer support frame (101) is movably mounted on the cutting head (102), an inner support frame (103) is fixedly mounted on the inner side of the outer support frame (101), two inner support frames (103) are symmetrically arranged, and a fixing column (104) is fixedly mounted on the inner middle part of the two inner support frames (103).
5. The aluminum composite plate shearing device according to claim 4, characterized in that: A support plate (105) is symmetrically fixedly installed on the top of each inner support frame (103), and each support plate (105) is L-shaped. The side of the support plate (105) is slidably connected to a clamping plate (106), and the bottom surface of the clamping plate (106) is fixedly connected to a gasket (107).
6. The aluminum composite plate shearing device according to claim 5, characterized in that: The upper end of the inner wall of each support plate (105) is rotatably connected to a threaded rod (109), the top end of the threaded rod (109) extends above the support plate (105), and the top end of the threaded rod (109) is fixedly connected to a knob (108), and the outer wall of the threaded rod (109) is threadedly sleeved with the clamping plate (106).
7. The aluminum composite plate shearing device according to claim 6, characterized in that: The outer walls of the two fixed columns (104) are symmetrically fixedly connected with sliding rods (110), and the outer walls of the sliding rods (110) are respectively slidably connected to the inner sides of the sliding sleeves (213).