Die capable of producing self-chiseling duct piece

By setting a patterned plate and a vibration motor in the pipe segment mold to achieve self-roughening, the problem of requiring post-roughening in the existing technology is solved, production efficiency is improved, construction costs are reduced, and concrete cracking is prevented.

CN223442473UActive Publication Date: 2025-10-17NANTONG RAILWAY CONSTR COMPONENTS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422620855.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-17
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the production process, existing segment molds require roughening of the inner arc of the segment, which requires reprocessing later, affecting production efficiency and cost.

Method used

A self-roughening pipe segment mold is designed. By setting a patterned plate and a vibration motor in the mold, the inner arc of the pipe segment can be roughened by itself, and the concrete temperature can be lowered by a cooling mechanism to prevent cracking.

Benefits of technology

It improves production efficiency, avoids the roughening work in the later stage, reduces construction costs, and effectively prevents concrete cracking.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223442473U_ABST
    Figure CN223442473U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of duct piece molds, in particular to a mold capable of producing self-chiseling duct pieces, which comprises a mold body, a fixing frame is fixed on the lower surface of the mold body, a reinforcing plate is fixed on the side wall of the fixing frame, and a processing mechanism for producing the duct pieces is arranged at the upper end inside the mold body. The two sides of the fixing frame are each provided with a protection mechanism used for protecting a mold, and one side of the fixing frame is provided with a cooling mechanism used for cooling concrete. The machining mechanism comprises a forming cavity, the forming cavity is formed in the upper end of the interior of the mold body, a checkered plate is fixed to the inner wall of the forming cavity, and four mounting shells are symmetrically fixed to the outer surface of the checkered plate. And through the arranged machining mechanism, concrete enters the forming cavity to be machined and formed, through a checkered plate arranged in the forming cavity, the inner arc of the produced segment has the chiseling effect, the later-period chiseling work is avoided, and practicability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of segment mould, especially to a mould capable of producing self-rubbed segments. BACKGROUND

[0002] The segment mould is a special concrete precast mould for tunnel segment production, which is usually composed of a bottom plate, four side plates and two upper covers. These moulds are made of mould steel to ensure high precision and long-term durability. The segment is the main assembly component of shield construction and the outermost barrier of the tunnel, which bears the resistance to soil pressure, groundwater pressure and some special loads. The quality of the shield segment directly affects the overall quality and safety of the tunnel and affects the waterproof performance and durability of the tunnel.

[0003] The existing segment mould is connected by bolt fastening through the turning of the end mould close to the side mould. The use of bolt connection increases the workload and time and effort of the mould closing and opening process, which affects the production efficiency of the segment manufacturing line and increases the construction cost.

[0004] The existing patent (publication number: CN220362748U) discloses a segment mould, which includes a middle mould, two end moulds movably installed at both ends of the middle mould and two side moulds movably installed at both sides of the middle mould. Each of the two side moulds is provided with at least one magnetic box for fixing the side mould and the middle mould. Each of the two end moulds is provided with a fastening assembly for fixing the end mould and the middle mould. The end mould and the side mould are provided with a positioning structure. It first operates the fastening assembly to fix the two end moulds and the middle mould, then operates the side mould to accurately reach the mould closing position through the positioning structure, uses the magnetic attraction force generated by the magnetic box of the side mould to the middle mould to make the two side moulds respectively adsorbed on both sides of the middle mould, and the side mould does not use the traditional bolt connection. The positioning effect provided by the threaded hole in the threaded connection mode is replaced by the positioning structure to guide the magnetic box to accurately adsorb the side mould at the mould closing position, which has the effect of improving the mould closing efficiency of the segment mould.

[0005] In view of the above problems, the scheme given in the existing patent replaces the positioning effect provided by the threaded hole in the threaded connection mode with the positioning structure, which has the effect of improving the mould closing efficiency of the segment mould. However, the inner arc of the segment needs to be rubbed during the production of the shield segment, so that the secondary pouring can be realized in the later period. The produced segment cannot have the rubbing effect, which leads to the need for further processing in the later period, which is troublesome. SUMMARY

[0006] The utility model discloses a mould that can produce self-chiseling pipe piece, and concrete enters to the forming cavity and processes and forms, and the pattern plate arranged in the forming cavity makes the inner arc of the produced pipe piece have chiseling effect, avoids the work of chiseling in the later period, improves practicality, to solve the problem of the above background art.

[0007] To realize above-mentioned purpose, the utility model provides the following technical scheme: a mould that can produce self-chiseling pipe piece, including mould body, the lower surface of mould body is fixed with fixed frame, the side wall of fixed frame is fixed with reinforcing plate, the upper end in the mould body is equipped with the processing mechanism for pipe piece production, both sides of fixed frame are equipped with the protection mechanism for mould protection, one side of fixed frame is equipped with the cooling mechanism for concrete cooling,

[0008] The processing mechanism includes a forming cavity, which is arranged in the upper end of the inner part of the mould body, and the inner wall of the forming cavity is fixed with a pattern plate, the outer surface of the pattern plate is symmetrically fixed with four installation shells, and the inner part of the four installation shells is fixed with a vibration motor.

[0009] Preferably, the protection mechanism includes a fixed plate, two fixed plates are fixed on both sides of the fixed frame, and the upper surface of the two fixed plates is installed with a driving electric cylinder.

[0010] Preferably, the telescopic end of the driving electric cylinder is connected with a connecting block, and the inner part of the connecting block is rotatably connected with a hinge rod fixed with the driving electric cylinder.

[0011] Preferably, the side of the connecting block is fixed with a protective cover, and the two sides of the protective cover are rotatably connected with a connecting rod.

[0012] Preferably, the cooling mechanism includes a water storage tank, and the water storage tank is fixed on one side of the fixed frame.

[0013] Preferably, the inner part of the water storage tank is fixed with a delivery pump through a bolt, and the output end of the delivery pump is communicated with a delivery pipe.

[0014] Preferably, the end of the delivery pipe is communicated with a flow cavity arranged in the inner part of the mould body, and one side of the flow cavity is communicated with a backflow pipe communicated with the water storage tank.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1. Through the setting processing mechanism, the concrete enters to the forming cavity and processes and forms, and the pattern plate arranged in the forming cavity makes the inner arc of the produced pipe piece have chiseling effect, avoids the work of chiseling in the later period, improves practicality;

[0017] 2. Through the cooling mechanism, the cooling liquid in the water storage tank is pumped out by the delivery pump, and is sent to the flowing cavity through the delivery pipe, thereby cooling the hardened concrete in the forming cavity, effectively reducing the cracking of the concrete, and the cooling liquid can flow into the water storage tank again through the return pipe for recycling. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described below are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0019] Figure 1 It is the overall structure view of the present application;

[0020] Figure 2 It is the three-dimensional structure schematic diagram of the mold body of the present application;

[0021] Figure 3 It is the three-dimensional structure schematic diagram of the protective cover of the present application;

[0022] Figure 4 It is the half-section structure schematic diagram of the mold body of the present application.

[0023] Explanation of reference signs:

[0024] 1, mold body; 2, fixed frame; 3, reinforcing plate; 4, forming cavity; 41, pattern plate; 42, mounting shell; 43, vibration motor; 5, fixed plate; 51, drive electric cylinder; 52, connecting block; 53, hinged rod; 54, protective cover; 55, connecting rod; 6, water storage tank; 61, delivery pump; 62, delivery pipe; 63, flowing cavity; 64, return pipe. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] The present application provides a technical solution:

[0027] Please refer to Figures 1 to 4The utility model relates to a kind of mould that can produce self-gouging pipe piece, including mould body 1, the lower surface of mould body 1 is fixed with fixed frame 2, the side wall of fixed frame 2 is fixed with reinforcing plate 3, the upper end inside mould body 1 is equipped with processing mechanism for the production of pipe piece, the both sides of fixed frame 2 are equipped with protection mechanism for the protection of mould, one side of fixed frame 2 is equipped with cooling mechanism for the cooling of concrete;

[0028] Processing mechanism includes forming cavity 4, forming cavity 4 is opened in the upper end inside mould body 1, the inner wall of forming cavity 4 is fixed with pattern plate 41, the outer surface of pattern plate 41 is fixed with four installation shells 42 symmetrically, the inside of four installation shells 42 is fixed with vibration motor 43, protection mechanism includes fixed plate 5, two fixed plate 5 are respectively fixed in the both sides of fixed frame 2, the upper surface of two fixed plate 5 is equipped with drive cylinder 51, the telescopic end of drive cylinder 51 is connected with connecting block 52, connecting block 52 is rotatably connected with hinged lever 53 fixed with drive cylinder 51 in the inside, one side of connecting block 52 is fixed with protective cover 54, the both sides of protective cover 54 are equipped with connecting rod 55 rotatably connected with fixed frame 2.

[0029] Through the above technical scheme, before using the mould that can produce self-gouging pipe piece, first, mould body 1 is placed in suitable position, the stability of the mould can be guaranteed by the fixed frame 2, and reinforcing plate 3 can enhance the strength of support, by the drive cylinder 51 set on fixed plate 5, connecting block 52 can be moved, under the cooperation of hinged lever 53, connecting block 52 is rotated, the connecting rod 55 on protective cover 54 cooperates with fixed frame 2 at this time, so that protective cover 54 rotates, two protective covers 54 are respectively in the upper end of mould body 1, so as to protect mould body 1, then concrete is poured through the feed inlet on protective cover 54, so that concrete enters forming cavity 4 and is processed and formed, by the pattern plate 41 set in forming cavity 4, the inner arc of the pipe piece produced has gouging effect, avoiding the work of gouging in later period, improve practicability, and because vibration motor 43 is arranged in installation shell 42, vibration motor 43 can generate vibration force after starting, so as to vibrate the concrete in forming cavity 4, and make the air bubbles in concrete discharge outside.

[0030] Specifically, as shown in Figure 1 And Figure 4 Cooling mechanism includes water storage tank 6, water storage tank 6 is fixed on one side of fixed frame 2, water storage tank 6 is fixed with delivery pump 61 in the inside through bolt, the output end of delivery pump 61 is communicated with delivery pipe 62, the distal end of delivery pipe 62 is communicated with flow cavity 63 opened in the inside of mould body 1, one side of flow cavity 63 is communicated with backflow pipe 64 communicated with water storage tank 6.

[0031] Through adopting the technical scheme, the cement and other materials react after the concrete is hardened and formed after pouring, reaction heat generated by the reaction causes the concrete temperature to rise, the cooling liquid in the water storage tank 6 is pumped out by the delivery pump 61, is sent to the flowing cavity 63 through the delivery pipe 62, and then the hardened concrete in the forming cavity 4 is cooled, the cracking of the concrete is effectively reduced, and the cooling liquid can flow into the water storage tank 6 again for recycling through the backflow pipe 64.

[0032] Working principle: the driving cylinder 51 drives the connecting block 52 to move, and under the cooperation of the hinged rod 53, the connecting block 52 rotates, at this time, the connecting rod 55 on the protective cover 54 cooperates with the fixed frame 2, and then the protective cover 54 rotates, the two protective covers 54 are respectively located at the upper end of the mold body 1, and then the mold body 1 is protected, and then the concrete is poured through the feeding port on the protective cover 54, and the concrete enters the forming cavity 4 for processing and forming, the pattern plate 41 arranged in the forming cavity 4 enables the produced pipe piece inner arc to have a chiseling effect, and because the vibration motor 43 is arranged in the mounting shell 42, the vibration motor 43 can generate vibration force after being started, and then the concrete in the forming cavity 4 is vibrated, so that the bubbles in the concrete are discharged outside, and the cement and other materials react after the concrete is hardened and formed after pouring, reaction heat generated by the reaction causes the concrete temperature to rise, the cooling liquid in the water storage tank 6 is pumped out by the delivery pump 61, is sent to the flowing cavity 63 through the delivery pipe 62, and then the hardened concrete in the forming cavity 4 is cooled, and the cooling liquid can flow into the water storage tank 6 again for recycling through the backflow pipe 64.

[0033] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A mold capable of producing self-cutting tube sheets, comprising a mold body (1), characterized in that: A fixing frame (2) is fixed to the lower surface of the mold body (1), a reinforcing plate (3) is fixed to the side wall of the fixing frame (2), a processing mechanism for producing pipe segments is provided at the upper end of the interior of the mold body (1), protective mechanisms for protecting the mold are provided on both sides of the fixing frame (2), and a cooling mechanism for cooling concrete is provided on one side of the fixing frame (2); The processing mechanism comprises a molding cavity (4), the molding cavity (4) being opened at the upper end inside the mold body (1), a patterned plate (41) being fixed to the inner wall of the molding cavity (4), four mounting shells (42) being symmetrically fixed to the outer surface of the patterned plate (41), and a vibration motor (43) being fixed inside each of the four mounting shells (42).

2. A mold capable of producing self-cutting tube segments according to claim 1, characterized in that: The protection mechanism comprises a fixing plate (5), two fixing plates (5) are provided, the two fixing plates (5) are respectively fixed on both sides of the fixing frame (2), and a driving electric cylinder (51) is installed on the upper surface of the two fixing plates (5).

3. A mold capable of producing self-cutting tube segments according to claim 2, characterized in that: The telescopic end of the driving electric cylinder (51) is connected to a connecting block (52), and the interior of the connecting block (52) is rotatably connected to a hinged rod (53) fixed to the driving electric cylinder (51).

4. A mold capable of producing self-cutting tube segments according to claim 3, characterized in that: A protective cover (54) is fixed on one side of the connecting block (52), and connecting rods (55) rotatably connected to the fixing frame (2) are provided on both sides of the protective cover (54).

5. A mold capable of producing self-cutting tube segments according to claim 1, characterized in that: The cooling mechanism comprises a water storage tank (6), and the water storage tank (6) is fixed on one side of the fixing frame (2).

6. A mold capable of producing self-cutting tube segments according to claim 5, characterized in that: A delivery pump (61) is fixed inside the water storage tank (6) by means of bolts, and an output end of the delivery pump (61) is connected to a delivery pipe (62).

7. A mold capable of producing self-cutting tube segments according to claim 6, characterized in that: The end of the delivery pipe (62) is connected to a flow cavity (63) opened inside the mold body (1), and one side of the flow cavity (63) is connected to a return pipe (64) that is interconnected with the water storage tank (6).

Citation Information

Patent Citations

  • Pipe piece mold

    CN220362748U