Automatic glaze dipping device for ceramic processing

Abstract

The utility model discloses an automatic glaze dipping device for ceramic processing, which comprises a stepping rotating table and a glaze dipping pool, the glaze dipping pool is installed on one side of the stepping rotating table, a main shaft pipe is fixedly installed at the output end of the stepping rotating table, a top frame is fixedly installed on the top surface of the main shaft pipe, an electric cylinder is fixedly installed on the top surface of the top frame, and a motor is fixedly installed on the electric cylinder. The other end of a moving rod of the electric cylinder is fixedly connected with a top box, a lifting plate is fixedly installed on the bottom face of the top box, an air inflation and exhaust dual-purpose pump is fixedly installed in the top box, the air conveying end of the air inflation and exhaust dual-purpose pump is in through connection with an air conveying pipe, and the other end of the air conveying pipe penetrates through the lifting plate and is in through connection with a suction cup. The device has the beneficial effects that the device can continuously and automatically complete the glaze dipping operation of the ceramic, the working efficiency is remarkably improved, meanwhile, after the suction cup sucks the inner bottom surface of the ceramic, the sealing gasket abuts against the top opening of the ceramic, the top opening of the ceramic is blocked, glaze is prevented from entering the ceramic, the glaze dipping efficiency is improved, the defective rate is reduced, and the working efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic processing technical field, specifically, relate to a kind of automatic glazing device for ceramic processing. BACKGROUND

[0002] Ceramics is the general term of pottery and porcelain, people invented pottery as early as about 8000 years ago in the Neolithic Age, common ceramic materials are clay, alumina, kaolin, etc., ceramic materials generally have high hardness, but poor plasticity, in addition to being used for tableware, decoration, ceramics also plays an important role in the development of science and technology, ceramic surface needs to be glazing during production.

[0003] At present, glazing operation mostly relies on manual, and the staff manually glazes, when glazing, the staff picks up the ceramic by sucking the inner wall of the ceramic with a suction cup, and then immerses the outer surface of the ceramic into glaze, to complete glazing, it is necessary to ensure that the glaze does not enter the interior of the ceramic, otherwise glazing will fail, this process is extremely difficult, and requires experienced staff to operate, which is very troublesome and low in work efficiency, and can be further improved. SUMMARY

[0004] (I) Technical problem solved

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic glazing device for ceramic processing, which has the advantages of high work efficiency and convenient use, thereby solving the problems in the above background technology.

[0006] (II) Technical scheme

[0007] To achieve the above-mentioned advantages of high work efficiency and convenient use, the utility model adopts the following specific technical scheme: an automatic glazing device for ceramic processing, comprising a stepping rotary table and a glazing pool, the glazing pool is installed on one side of the stepping rotary table, a main shaft tube is fixedly installed at the output end of the stepping rotary table, a top frame is fixedly installed on the top surface of the main shaft tube, an electric cylinder is fixedly installed on the top surface of the top frame, a moving rod of the electric cylinder is fixedly connected with a top box at the other end, a lifting plate is fixedly installed on the bottom surface of the top box, a gas charging and pumping dual-purpose pump is fixedly installed in the top box, a gas conveying pipe is connected with the gas conveying end of the gas charging and pumping dual-purpose pump, a suction cup is connected with the other end of the gas conveying pipe and penetrates through the lifting plate, a sealing gasket is fixedly attached to the bottom surface of the lifting plate, a feeding conveyor is fixedly installed on the other side of the stepping rotary table, and a discharging conveyor is fixedly installed behind the stepping rotary table.

[0008] Further, the top frame, the main shaft tube and the stepping rotary table are coaxially arranged, and the top frame has a hollow structure.

[0009] Further, the top frame top surface is rotationally connected with a threading pipe through an electric slip ring, and the threading pipe extends above the electric cylinder.

[0010] Further, the electric cylinder is distributed at equal angles along the vertical central axis of the main shaft pipe, and the included angle of the electric cylinder matches the stepping rotation angle of the stepping rotary table.

[0011] Further, the top box surface is provided with air holes, and the air holes are arranged in multiple groups.

[0012] Further, the glaze dipping pool top surface is fixedly installed with a side plate, the side plate top surface is fixedly installed with a driving motor, and the driving motor output end is fixedly installed with a stirring paddle.

[0013] Further, the feeding conveyor and the discharging conveyor are both driven by stepping motors, and the stepping frequency of the stepping motor matches the stepping frequency of the stepping rotary table.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the automatic glaze dipping device for ceramic processing has the following beneficial effects:

[0016] (1) The stepping rotary table and the suction cup are arranged, when the ceramic is processed and dipped, the feeding conveyor conveys the ceramic to below the suction cup, then the electric cylinder is elongated to push the suction cup to move downward, the suction cup bottom surface abuts against the inner bottom surface of the ceramic, then the air charging and air pumping dual-purpose pump is started to pump air to suck the ceramic, then the electric cylinder is shortened, the stepping rotary table drives the main shaft pipe and the top frame to rotate to rotate the ceramic above the glaze dipping pool, the electric cylinder is elongated to dip the outer surface of the ceramic into the glaze dipping pool to complete the glaze dipping operation, after the glaze dipping is completed, the electric cylinder is shortened, the stepping rotary table continuously rotates to rotate the ceramic after the glaze dipping is completed above the discharging conveyor, the electric cylinder is elongated again to place the ceramic on the top surface of the discharging conveyor, the air charging and air pumping dual-purpose pump is inflated to release the suction cup, the electric cylinder is shortened, and the discharging can be completed, the device can continuously and automatically complete the glaze dipping operation of the ceramic, the working efficiency is significantly improved, meanwhile, after the suction cup sucks the inner bottom surface of the ceramic, the sealing gasket abuts against the top opening of the ceramic to block the top opening of the ceramic, the glaze material is prevented from entering the ceramic, the glaze dipping efficiency is improved, the defective rate is reduced, and the working efficiency is further improved.

[0017] (2) The stirring paddle and the driving motor are arranged, the driving motor drives the stirring paddle to rotate slowly in the glaze dipping pool, the stirring paddle stirs the glaze material to prevent the glaze material from depositing, the uniformity of the glaze material is improved, the yield is further improved, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without creative labor.

[0019] Figure 1 is a structural schematic view of an automatic glaze dipping device for ceramic processing according to an embodiment of the present application;

[0020] Figure 2 is a back view of an automatic glaze dipping device for ceramic processing according to an embodiment of the present application;

[0021] Figure 3 is an installation schematic view of a top box according to an embodiment of the present application;

[0022] Figure 4 is a structural schematic view of a glaze dipping pool according to an embodiment of the present application.

[0023] In the drawings:

[0024] 1, stepping rotary table; 2, main shaft tube; 3, top frame; 4, threading tube; 5, electric slip ring; 6, electric cylinder; 7, lifting plate; 8, top box; 9, air charging and air exhausting dual-purpose pump; 10, gas conveying pipe; 11, sealing gasket; 12, suction cup; 13, glaze dipping pool; 14, driving motor; 15, side plate; 16, stirring paddle; 17, feeding conveyor; 18, discharging conveyor; 19, air hole. DETAILED DESCRIPTION

[0025] To further illustrate the embodiments, the present application provides drawings which are part of the disclosure of the present application, mainly used to illustrate the embodiments, and can be used to explain the operating principle of the embodiments in cooperation with the related description of the specification. With reference to these contents, those skilled in the art should understand other possible embodiments and advantages of the present application. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to the embodiments of the present application, an automatic glaze dipping device for ceramic processing is provided.

[0027] The present application will be further described in conjunction with the drawings and specific embodiments, such as Figures 1-4As shown, according to the automatic glaze dipping device for ceramic processing, the automatic glaze dipping device for ceramic processing comprises a stepping rotating table 1 and a glaze dipping pool 13, the glaze dipping pool 13 is installed on one side of the stepping rotating table 1, the glaze dipping pool 13 is a common structure in the field, a main shaft pipe 2 is fixedly installed at the output end of the stepping rotating table 1, a top frame 3 is fixedly installed on the top surface of the main shaft pipe 2, an electric cylinder 6 is fixedly installed on the top surface of the top frame 3, a moving rod of the electric cylinder 6 is fixedly connected with a top box 8 at the other end, a lifting plate 7 is fixedly installed on the bottom surface of the top box 8, a gas charging and pumping dual-purpose pump 9 is fixedly installed in the top box 8, a gas conveying pipe 10 is connected in penetration with the gas conveying end of the gas charging and pumping dual-purpose pump 9, the other end of the gas conveying pipe 10 penetrates through the lifting plate 7 and is connected in penetration with a suction disc 12, a sealing gasket 11 is fixedly attached to the bottom surface of the lifting plate 7, a feeding conveyor 17 is fixedly installed on the other side of the stepping rotating table 1, a discharging conveyor 18 is fixedly installed at the rear of the stepping rotating table 1, the stepping rotating table 1, the feeding conveyor 17, the discharging conveyor 18, the electric cylinder 6 and the gas charging and pumping dual-purpose pump 9 are all used in cooperation with a controller, the output end of the controller is electrically connected with the input end of the stepping rotating table 1, the feeding conveyor 17, the discharging conveyor 18, the electric cylinder 6 and the gas charging and pumping dual-purpose pump 9 respectively, the controller adopts a single-chip microcomputer, which is a common control structure and will not be described in detail here, when the ceramic processing glaze dipping is carried out, the feeding conveyor 17 conveys the ceramic to below the suction disc 12, then the electric cylinder 6 is elongated to push the suction disc 12 to move downward, the bottom surface of the suction disc 12 abuts against the inner bottom surface of the ceramic, then the gas charging and pumping dual-purpose pump 9 is started to pump to suck the ceramic, then the electric cylinder 6 is shortened, the stepping rotating table 1 drives the main shaft pipe 2 and the top frame 3 to rotate, the ceramic is rotated to above the glaze dipping pool 13, the electric cylinder 6 is elongated to dip the outer surface of the ceramic into the glaze dipping pool 13, the glaze dipping operation is completed, after the glaze dipping is completed, the electric cylinder 6 is shortened, the stepping rotating table 1 is continuously rotated to rotate the ceramic, on which the glaze dipping is completed, to above the discharging conveyor 18, the electric cylinder 6 is elongated again to place the ceramic on the top surface of the discharging conveyor 18, then the gas charging and pumping dual-purpose pump 9 is inflated to release the suction disc 12, the electric cylinder 6 is shortened, and the discharging can be completed, the device can continuously and automatically complete the glaze dipping operation of the ceramic, the working efficiency is significantly improved, meanwhile, after the suction disc 12 sucks the inner bottom surface of the ceramic, the sealing gasket 11 abuts against the top opening of the ceramic to block the top opening of the ceramic, the glaze material is prevented from entering the ceramic, the glaze dipping efficiency is improved, the defective rate is reduced, and the working efficiency is further improved.

[0028] In one embodiment, the top frame 3, the main shaft pipe 2 and the stepping rotating table 1 are coaxially arranged, and the top frame 3 is a hollow structure, wherein the top surface of the top frame 3 is rotationally connected with a wire penetrating pipe 4 through an electric slip ring 5, the wire penetrating pipe 4 extends above the electric cylinder 6, the wire penetrating pipe 4 is used for penetrating a wire, and the electric slip ring 5 is used for rotating power supply, the hollow top frame 3 facilitates the arrangement of electric wires and improves the simplicity of the overall appearance.

[0029] In one embodiment, the electric cylinder 6 is distributed along the main shaft tube 2 vertical central axis with four groups of equal angles, and the angle of the electric cylinder 6 matches the stepping rotation angle of the stepping rotation table 1, facilitating rotation positioning.

[0030] In one embodiment, the top box 8 surface is provided with air holes 19, and the air holes 19 are arranged in multiple groups, facilitating the air exchange of the air pump 9.

[0031] In one embodiment, the top surface of the glaze immersion tank 13 is fixedly installed with a side plate 15, the top surface of the side plate 15 is fixedly installed with a driving motor 14, and the output end of the driving motor 14 is fixedly installed with a stirring paddle 16. The driving motor 14 drives the stirring paddle 16 to rotate slowly inside the glaze immersion tank 13. The stirring paddle 16 stirs the glaze to prevent deposition and improve uniformity, thereby further improving the yield rate and work efficiency.

[0032] In one embodiment, the feeding conveyor 17 and the discharging conveyor 18 are driven by stepping motors, and the stepping frequency of the stepping motor matches the stepping frequency of the stepping rotation table 1, facilitating positioning and conveying.

[0033] Working principle: when performing ceramic processing and glazing, the feeding conveyor 17 delivers the ceramic to the bottom of the suction cup 12. Then, the electric cylinder 6 extends to push the suction cup 12 downward, and the bottom surface of the suction cup 12 abuts against the inner bottom surface of the ceramic. Then, the air pump 9 starts to suck the ceramic. Then, the electric cylinder 6 shortens, and the stepping rotation table 1 drives the main shaft tube 2 and the top frame 3 to rotate, rotating the ceramic above the glaze immersion tank 13. The electric cylinder 6 extends to immerse the outer surface of the ceramic into the glaze immersion tank 13, completing the glazing operation. After glazing, the electric cylinder 6 shortens, and the stepping rotation table 1 continues to rotate, rotating the glazed ceramic above the discharging conveyor 18. The electric cylinder 6 extends again to place the ceramic on the top surface of the discharging conveyor 18. The air pump 9 inflates to release the suction cup 12, and the electric cylinder 6 shortens to complete the discharging. This device can continuously and automatically complete the glazing operation of the ceramic, significantly improving the work efficiency. After the suction cup 12 sucks the inner bottom surface of the ceramic, the gasket 11 abuts against the top opening of the ceramic to block the top opening, preventing the glaze from entering the ceramic, improving the glazing efficiency, reducing the defective rate, and further improving the work efficiency. Meanwhile, the driving motor 14 drives the stirring paddle 16 to rotate slowly inside the glaze immersion tank 13. The stirring paddle 16 stirs the glaze to prevent deposition, improves the uniformity of the glaze, further improves the yield rate, and improves the work efficiency.

[0034] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.

[0035] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic glazing device for ceramic processing, comprising a stepping rotary table (1) and a glazing pool (13), characterized in that: A glaze dipping pool (13) is installed on one side of the stepping rotary table (1), and a main shaft tube (2) is fixedly installed on the output end of the stepping rotary table (1), and a top frame (3) is fixedly installed on the top surface of the main shaft tube (2), an electric cylinder (6) is fixedly installed on the top surface of the top frame (3), and the other end of the moving rod of the electric cylinder (6) is fixedly connected to the top box (8), and a lifting plate (7) is fixedly installed on the bottom surface of the top box (8), an inflation and exhaust dual-purpose pump (9) is fixedly installed inside the top box (8), and the gas delivery end of the inflation and exhaust dual-purpose pump (9) is connected to the gas delivery pipe (10), and the other end of the gas delivery pipe (10) passes through the lifting plate (7) and is connected to the suction cup (12), and a sealing gasket (11) is fixedly attached to the bottom surface of the lifting plate (7), a feeding conveyor (17) is fixedly installed on the other side of the stepping rotary table (1), and a discharge conveyor (18) is fixedly installed at the rear of the stepping rotary table (1).

2. The automatic glazing device for ceramic processing according to claim 1, characterized in that: The top frame (3), the main shaft tube (2) and the stepping rotary table (1) are coaxially arranged, and the interior of the top frame (3) is a hollow structure.

3. The automatic glazing device for ceramic processing according to claim 1, characterized in that: The top surface of the top frame (3) is rotatably connected to a threading tube (4) via an electric slip ring (5), and the threading tube (4) extends to above the electric cylinder (6).

4. The automatic glazing device for ceramic processing according to claim 1, characterized in that: The electric cylinders (6) are distributed in four groups at equal angles along the vertical center axis of the main shaft tube (2), and the included angle of the electric cylinders (6) matches the stepping rotation angle of the stepping rotation table (1).

5. The automatic glazing device for ceramic processing according to claim 1, characterized in that: The top box (8) is provided with ventilation holes (19) on its surface, and the ventilation holes (19) are arranged in multiple groups.

6. The automatic glazing device for ceramic processing according to claim 1, characterized in that: A side plate (15) is fixedly mounted on the top surface of the glaze immersion pool (13), a driving motor (14) is fixedly mounted on the top surface of the side plate (15), and a stirring paddle (16) is fixedly mounted on the output end of the driving motor (14).

7. The automatic glazing device for ceramic processing according to claim 1, characterized in that: The feeding conveyor (17) and the unloading conveyor (18) are both driven by a stepping motor, and the stepping frequency of the stepping motor matches the stepping frequency of the stepping rotating platform (1).

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