Pouring forming device for mineral casting machine tool body
By combining the design of serpentine cooling tubes and vibrators, the problems of slow molding speed and incomplete bubble removal in mineral castings were solved, achieving rapid molding and extended equipment life.
Patent Information
- Application Number
- CN202422794360.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-16
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-16
AI Technical Summary
During the mineral casting process, the slow heat dissipation rate leads to a decrease in the molding speed, making it difficult to effectively remove air bubbles, which affects the quality of the casting. Furthermore, existing vibration components are prone to damage and have a short service life.
The design combines a cooling mechanism and a vibration mechanism. It accelerates mold cooling by using a combination of serpentine cooling pipes and water cooling and air cooling. It also strengthens the expulsion of air bubbles by using a vibrator with a spring structure and uses a buffer pad to reduce vibration impact.
It improves the molding speed of mineral castings, enhances the efficiency of bubble removal, and extends the service life of the equipment.
Smart Images

Figure CN223442506U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mineral casting technical field especially relates to a mineral casting machine bed body casting forming device. BACKGROUND
[0002] When the melted mineral melt water is poured into the mold, it will release a large amount of heat energy quickly, however, due to the relatively slow heat dissipation rate of these heat, the mineral melt water is difficult to cool down and solidify quickly, thereby greatly reducing the forming speed of the mineral casting; in addition, when the mineral melt water is cast in the mold, bubbles are often generated inside, if these bubbles are not discharged in time, the quality of the casting will be affected, in order to effectively discharge these bubbles, the vibration mode is usually used to promote the escape of the bubbles, but the existing forming device is not ideal in the bubble discharge effect, and the vibration part is easily damaged due to frequent impact, which not only reduces the bubble discharge efficiency, but also shortens the service life of the forming device. Therefore, we propose a mineral casting machine bed body casting forming device. SUMMARY
[0003] The main purpose of the utility model is to provide a mineral casting machine bed body casting forming device, which can effectively solve the problems in the background art.
[0004] In order to achieve the above purpose, the technical scheme adopted by the utility model is:
[0005] A mineral casting machine bed body casting forming device, comprising a base, the front end middle part of the base is fixedly connected with a controller, the upper end of the base is fixedly connected with a vibration mechanism at four corners, the upper ends of four vibration mechanisms are jointly fixedly connected with a cooling plate, the lower end front part and the lower end rear part of the cooling plate are both installed with a vibrator, the upper end of the cooling plate is fixedly connected with a casting mold, the inside of the casting mold is provided with a plurality of inserts, the front end middle part of the cooling plate is provided with an air inlet, the left wall front part and the right wall front part of the air inlet are jointly fixedly connected with a dust screen;
[0006] The rear wall middle part of the air inlet is provided with a plurality of cooling channels, the rear end of the cooling plate is fixedly connected with a wind collecting pipe, the rear end middle part of the wind collecting pipe is fixedly connected with an air suction pump, the right end middle part of the cooling plate is fixedly connected with a cooling mechanism.
[0007] Preferably, the cooling mechanism comprises a cooling water tank, the front end middle part of the cooling water tank is fixedly connected with a water pump, the front end middle part of the water pump is fixedly connected with a refrigeration pipe, and the other end of the refrigeration pipe is fixedly connected with the rear end of the cooling water tank, the middle part of the lower tank wall of the cooling water tank is fixedly connected with a semiconductor refrigeration sheet.
[0008] By adopting the technical scheme, the cooling mechanism can accelerate the cooling of the casting mold, and the forming speed of the mineral casting can be improved.
[0009] Preferably, the water pump, the semiconductor refrigerating sheet, the air suction pump and the two vibrators are electrically connected with the controller, and the refrigerating pipe is arranged in a serpentine structure.
[0010] By adopting the technical scheme, the controller can comprehensively control the whole forming device, and the serpentine refrigerating pipe can increase the contact area with the cooling plate.
[0011] Preferably, the diameter length of the cooling channel is greater than that of the refrigerating pipe, and the diameter length of the cooling channel is consistent with the inner diameter length of the air collecting pipe.
[0012] By adopting the technical scheme, the refrigerating pipe does not affect the circulation of air in the cooling channel, and the air collecting pipe can collect air in the cooling channels.
[0013] Preferably, the vibration mechanism comprises a support box, a vibration frame movably connected to the middle of the upper box wall of the support box, and the upper end of the vibration frame is fixedly connected with the lower end of the cooling plate, springs are fixedly connected to the four corners of the upper frame wall and the lower end of the vibration frame, the lower ends of the four upper springs and the lower ends of the four lower springs are fixedly connected with the upper end and the lower box wall of the support box, and the front part and the rear part of the upper box wall of the support box are fixedly connected with the front part and the rear part of the lower frame wall of the vibration frame.
[0014] By adopting the technical scheme, the vibration mechanism can strengthen the vibration effect of the casting mold, and is also beneficial to the rapid discharge of air bubbles in the mineral melt water.
[0015] Preferably, the vibration frame is arranged in an I-shaped structure, the buffer pad is arranged in a silica gel pad, and the cooling plate is made of copper, aluminum, steel or special heat-conducting composite material.
[0016] By adopting the technical scheme, the vibration frame is uniformly stressed, the silica gel pad has certain tension and flexibility, and the cooling plate can quickly and effectively conduct heat.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. By arranging the cooling mechanism and the cooling plate, the water pump can input cooling water into the refrigerating pipe, the cooling water circulates and exchanges heat with the heat in the cooling plate, then the air suction pump is started to circulate the air in the cooling channel, the cooling effect of the mold is improved, the mineral melt water can be rapidly cooled and solidified, and the forming speed of the mineral casting is greatly improved.
[0019] 2、By setting the vibration mechanism and vibrator, through the vibration of the vibrator and the elasticity of several springs, the vibration effect on the pouring mold can be enhanced, which is beneficial to the full discharge of bubbles in the pouring mold, and the discharge effect of the forming device on the bubbles can be enhanced, and through the buffering isolation of the buffer pad, the vibration parts can be prevented from being damaged due to frequent impact, and the service life of the forming device is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole structure schematic view of the mineral casting machine tool bed pouring forming device.
[0021] Figure 2 It is a cross-sectional structure schematic view of the cooling plate of the mineral casting machine tool bed pouring forming device.
[0022] Figure 3 It is a structure schematic view of the cooling mechanism of the mineral casting machine tool bed pouring forming device.
[0023] Figure 4 It is a cross-sectional structure schematic view of the vibration mechanism of the mineral casting machine tool bed pouring forming device.
[0024] In the figure: 1, base; 2, controller; 3, vibration mechanism; 31, support box; 32, vibration frame; 33, spring; 34, buffer pad; 4, cooling plate; 5, vibrator; 6, pouring mold; 7, insert; 8, air inlet; 9, dust screen; 10, cooling channel; 11, air collecting pipe; 12, air pump; 13, cooling mechanism; 131, cooling water tank; 132, water pump; 133, refrigeration pipe; 134, semiconductor refrigeration sheet. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described in conjunction with the specific embodiments.
[0026] In the description of the present application, it should be pointed out that the positions or location relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" are based on the positions or location relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a specific orientation, structure and operation, therefore, it cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "set with", "connection" and the like, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication inside two elements.For the ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0028] Please refer to Figures 1-4 The utility model provides a technical scheme:
[0029] A mineral casting machine tool bed body casting forming device, including base 1, the front end middle part of base 1 is fixedly connected with controller 2, the upper end of base 1 four corners is fixedly connected with vibrating mechanism 3, the upper end of four vibrating mechanisms 3 is fixedly connected with cooling plate 4 between, and the lower end front part and the lower end rear part of cooling plate 4 are equipped with vibrator 5, the upper end of cooling plate 4 is fixedly connected with pouring mold 6, and the inside of pouring mold 6 is provided with a plurality of inserts 7, the front end middle part of cooling plate 4 is provided with air inlet 8, and the left wall front part and the right wall front part of air inlet 8 are fixedly connected with dust screen 9 between;
[0030] The rear wall middle part of air inlet 8 is provided with a plurality of cooling channels 10, and the rear end of cooling plate 4 is fixedly connected with air collecting pipe 11, the rear end middle part of air collecting pipe 11 is fixedly connected with air suction pump 12, and the right end middle part of cooling plate 4 is fixedly connected with cooling mechanism 13.
[0031] In the embodiment, cooling mechanism 13 includes cooling water tank 131, the front end middle part of cooling water tank 131 is fixedly connected with water pump 132, the front end middle part of water pump 132 is fixedly connected with refrigeration pipe 133, and the other end of refrigeration pipe 133 is fixedly connected with the rear end of cooling water tank 131, and the middle part of the lower tank wall of cooling water tank 131 is fixedly connected with semiconductor refrigerating fin 134;Water pump 132, semiconductor refrigerating fin 134, air suction pump 12 and two vibrators 5 are electrically connected with controller 2, refrigeration pipe 133 is arranged as a serpentine structure;The diameter length of cooling channel 10 is greater than the diameter length of refrigeration pipe 133, and the diameter length of cooling channel 10 is consistent with the inner diameter length of air collecting pipe 11.
[0032] Through the above scheme: through the semiconductor refrigeration piece 134 can refrigerate the water in the cooling water tank 131, can be cooled to a very low temperature cooling water, through the start of the water pump 132 cooling water tank 131 in the cooling water to the number, and the cooling water input into the cooling plate 4 in the heat cold heat exchange, make full use of the heat of the water flow back to the cooling water tank 131 for refrigeration again, then through the water pump 132 cooling water is extracted again, can realize the circulation of cooling water, at the same time, start the air pump 12 to produce suction, so that the outside air through the air inlet 8 into several cooling channels 10, so that the air in the cooling channel 10 flow to take away the heat in the cooling plate 4, then through the air collection pipe 11 to collect hot air and exhaust, that is, the water cooling and air cooling can be combined to enhance the cooling effect of the mold, so that the mineral melt water can be cooled and solidified rapidly, and the forming speed of the mineral casting is improved.
[0033] In the embodiment, the vibration mechanism 3 includes a support box 31, the upper box wall of the support box 31 is movably connected with a vibration frame 32 at the middle part, and the upper end of the vibration frame 32 is fixedly connected with the lower end of the cooling plate 4. The upper frame wall and the lower end of the vibration frame 32 are fixedly connected with springs 33 at four corners, and the lower ends of the upper four springs 33 and the lower ends of the lower four springs 33 are fixedly connected with the upper end and the lower box wall of the support box 31, respectively. The front part and the rear part of the upper box wall of the support box 31 are fixedly connected with buffer pads 34 at the front part and the rear part of the lower frame wall of the vibration frame 32. The vibration frame 32 is in an I-shaped structure, the buffer pad 34 is a silica gel pad, and the cooling plate 4 is made of copper, aluminum, steel or special heat-conducting composite material.
[0034] Through the above scheme: through the start of the vibrator 5 to drive the cooling plate 4 to vibrate, the cooling plate 4 drives the pouring mold 6 and the mineral melt water in it to vibrate, and the vibration also makes the vibration frame 32 move up and down in the support box 31. At this time, through the elasticity of the uniformly distributed springs 33, the vibration effect on the pouring mold 6 can be enhanced, which is beneficial to the full discharge of bubbles in the pouring mold 6, so as to enhance the bubble discharge effect of the forming device. Through the buffering isolation of the buffer pad 34, the impact between the vibration frame 32 and the support box 31 due to vibration can be effectively reduced, and the vibration frame 32 and the support box 31 can be prevented from being damaged due to frequent impact. This not only improves the bubble discharge efficiency, but also prolongs the service life of the forming device.
[0035] Need to explain, in the use process, first, the melted mineral melt water is poured into the pouring mold 6, at this time, the controller 2 can control the whole forming device to start, the vibrator 5 starts to produce frequent vibration to the cooling plate 4 and the pouring mold 6, the bubbles generated in the pouring mold 6 can be discharged through vibration, the vibration effect of the pouring mold 6 can be strengthened, and the discharge effect of the bubbles is also improved, and the bubble discharge efficiency is also improved, and the vibration mechanism 3 will not be damaged due to frequent impact, and the service life of the vibration mechanism 3 is prolonged, then through the cooling mechanism 13 cooperates with the air pump 12, the cooling effect of the pouring mold 6 can be strengthened, so that the mineral melt water in the pouring mold 6 can be rapidly cooled and solidified, thereby the forming speed of the mineral casting is improved, and the working efficiency is also improved.
[0036] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A mineral casting machine bed casting and molding device, comprising a base (1), characterized in that: The front middle of the base (1) is fixedly connected to a controller (2), the four corners of the upper end of the base (1) are fixedly connected to a vibration mechanism (3), the upper ends of the four vibration mechanisms (3) are fixedly connected to a cooling plate (4), the lower front and rear ends of the cooling plate (4) are both equipped with a vibrator (5), the upper end of the cooling plate (4) is fixedly connected to a casting mold (6), the casting mold (6) is provided with a plurality of inserts (7), the front middle of the cooling plate (4) is provided with an air inlet (8), and the front left wall and the front right wall of the air inlet (8) are fixedly connected to a dust screen (9); A plurality of cooling channels (10) are provided in the middle of the rear wall of the air inlet (8); a wind collecting pipe (11) is fixedly connected to the rear end of the cooling plate (4); an air extraction pump (12) is fixedly connected to the middle of the rear end of the wind collecting pipe (11); and a cooling mechanism (13) is fixedly connected to the middle of the right end of the cooling plate (4).
2. A mineral casting machine bed casting and molding device according to claim 1, characterized in that: The cooling mechanism (13) comprises a cooling water tank (131), a water pump (132) is inserted and fixedly connected to the middle of the front end of the cooling water tank (131), a cooling pipe (133) is inserted and fixedly connected to the middle of the front end of the water pump (132), and the other end of the cooling pipe (133) is inserted and fixedly connected to the rear end of the cooling water tank (131), and a semiconductor cooling plate (134) is inserted and fixedly connected to the middle of the lower box wall of the cooling water tank (131).
3. The mineral casting machine bed casting device according to claim 2, characterized in that: The water pump (132), the semiconductor refrigeration plate (134), the air pump (12) and the two vibrators (5) are all electrically connected to the controller (2), and the refrigeration pipe (133) is configured as a serpentine structure.
4. The mineral casting machine bed casting device according to claim 2, characterized in that: The diameter length of the cooling channel (10) is greater than the diameter length of the refrigeration pipe (133), and the diameter length of the cooling channel (10) is consistent with the inner diameter length of the air collecting pipe (11).
5. The mineral casting machine bed casting device according to claim 1, characterized in that: The vibration mechanism (3) includes a support box (31), a vibration frame (32) is inserted and movably connected to the middle of the upper box wall of the support box (31), and the upper end of the vibration frame (32) is fixedly connected to the lower end of the cooling plate (4), the four corners of the upper frame wall and the four corners of the lower end of the vibration frame (32) are fixedly connected to springs (33), and the lower ends of the four upper springs (33) and the lower ends of the four lower springs (33) are respectively fixedly connected to the upper end and the lower box wall of the support box (31), and the front and rear parts of the upper box wall of the support box (31) and the front and rear parts of the lower frame wall of the vibration frame (32) are fixedly connected to buffer pads (34).
6. The mineral casting machine bed casting and molding device according to claim 5, characterized in that: The vibration frame (32) is configured as an I-shaped structure, the buffer pad (34) is configured as a silica gel gasket, and the cooling plate (4) is made of copper, aluminum, steel metal material or a heat-conducting composite material.