High-speed extruder for wire processing

By introducing a winding roller and a screw drive mechanism into the wire extruder, the automatic winding and storage of the wires can be achieved. The crushing process of the main and auxiliary knife rollers and the cooling of the guide frame and the cooling fan solve the problems of wire scattering and material condensation, thereby improving the efficiency of the extruder and the quality of the material.

CN223442785UActive Publication Date: 2025-10-17JIANGSU YIBA MASCH TECH CO LTD
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Patent Information

Application Number
CN202422931842.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-17
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing wire extruders are not convenient for winding and storing after extrusion, which causes the wires to easily scatter on the ground and be damaged, and the material is easily condensed into lumps, affecting material quality and extrusion efficiency.

Method used

The winding roller and screw drive mechanism are designed to realize the automatic winding and storage of the wires. The material is crushed by the cooperation of the main knife roller and the auxiliary knife roller. The wires are cooled by air in combination with the guide frame and the cooling fan.

Benefits of technology

Effectively prevent wires from scattering and damage, ensure the material is in small particles, improve extrusion efficiency and wire quality, and enhance wire cooling effect.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223442785U_ABST
    Figure CN223442785U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-speed extruder for wire processing, which comprises a machine table, a base is arranged on one side of the top end of the machine table, an extruder body is arranged at the top end of the base through a support, an extrusion head is arranged on the outer wall of one side of the extruder body, and a first gear motor is mounted at the top end of the base on one side of the extruder body. A first rotating shaft is installed at the output end of the first gear motor through a coupler, the end, away from the first gear motor, of the first rotating shaft extends into the extruder body and is provided with a spiral roller, a feeding hopper is arranged on one side of the top end of the extruder body, and a supporting frame is arranged at the top end of the machine table on one side of the base; a lead screw transmission mechanism is arranged at the top end of the machine table on the side, away from the base, of the supporting frame, and a bearing base is installed on the top of the lead screw transmission mechanism. According to the utility model, the phenomenon that extruded electric wires are scattered on the ground and are damaged is reduced, the phenomenon that materials are condensed into blocks can be reduced, the quality of the materials is guaranteed, and the extruding efficiency of the electric wires when the extruder is used is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire processing equipment technical field, concretely is a high speed extruder for wire processing. BACKGROUND

[0002] The wire extruder is also commonly known as a wire extruder, and is mainly used for core wire extrusion operation of electric wire and cable, and is suitable for single color, double color and double layer extrusion operation of PVC, PE and other materials, and is widely applied to production of electronic wire, automobile wire harness, BV, BVV building wire, power supply wire, computer wire, insulating wire sheath and the like.

[0003] Referring to the high speed extruder for wire processing with the announcement number CN216182674U, the front end of the cooling assembly is provided with a discharge port, and the front end of the discharge port is provided with a transition piece, the transition piece includes a support frame, a roller and a connecting pipe, the number of support frames is two and they are symmetrically arranged on the left and right sides of the roller, the roller is rotationally connected with the support frame through a bearing, one of the support frames is hollow, the connecting pipe is connected to the rear end of the hollow support frame, a main fan is installed on the side wall of the cooling assembly, and the other end of the connecting pipe is connected to the air outlet of the main fan; a cold air box is arranged at the lower front corner of the transition piece, a transmission channel for conveying extruded material is formed in the cold air box, gas is released through a plurality of gas release holes, the gas blows the outer wall of the extruded material, the moisture on the outer wall of the extruded material is blown out, the moisture is blown out by the gas, and the extruded material is pre-dried, according to the above, the extruder can be well applied, but it is usually inconvenient to wind and store the extruded wire, so that the extruded wire is easy to scatter on the ground and be damaged, which often troubles the user. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a high speed extruder for wire processing to solve the problem that the extruder can be well applied, but it is usually inconvenient to wind and store the extruded wire, so that the extruded wire is easy to scatter on the ground and be damaged.

[0005] In order to achieve the above object, the utility model provides following technical scheme: a high -speed extruder for wire processing, including machine table, one side of machine table top is equipped with base, the top of base is equipped with the extruder body through the support, the outer wall of one side of extruder body is equipped with the extrusion head, the top of base one side of one side is installed with first speed reducer motor, the output end of first speed reducer motor is installed with first rotating shaft through the shaft coupling, the one end away from first speed reducer motor of first rotating shaft extends to the inside of extruder body and is equipped with spiral roll, one side of the top of extruder body is equipped with feed hopper, the top of machine table one side of base is equipped with support frame, the top of machine table one side away from base of support frame is equipped with screw rod drive mechanism, the top of screw rod drive mechanism is installed with bearing seat, the upper surface of machine table one end of screw rod drive mechanism is installed with rotary drive piece through the support, the top of bearing seat is equipped with base frame, the top of base frame is installed with third speed reducer motor, one end of third speed reducer motor is installed with winding roll.

[0006] Preferably, the top of the machine table away from the base of the support frame is provided with a vertical plate, and the inner wall of the upper end of the vertical plate is provided with a bearing plate.

[0007] Preferably, one side of the top of the bearing plate is provided with a pulverizer body, the top of the pulverizer body is provided with a feeding hopper, the bottom of the pulverizer body penetrates the bearing plate and is provided with a discharging hopper, the bottom of the discharging hopper is fixedly connected with the top of the feeding hopper, and the pulverizer body is provided to facilitate the installation and processing of the main knife roll and the auxiliary knife roll.

[0008] Preferably, a gear transmission mechanism is provided on the outer wall of one side of the pulverizer body, two main knife rolls are rotatably installed in the pulverizer body, one end of each main knife roll extends to the outside of the pulverizer body and is connected with the inner wall of the gear transmission mechanism, and auxiliary knife rolls are provided on the inner walls of the two sides of the pulverizer body. The main knife roll and the auxiliary knife roll are provided to facilitate the pulverization of the material.

[0009] Preferably, a second speed reducer motor is installed on the top of the bearing plate on one side of the pulverizer body, the output end of the second speed reducer motor is installed with a second rotating shaft through the shaft coupling, and the one end away from the second speed reducer motor of the second rotating shaft is connected with the outer wall of the gear transmission mechanism. The second speed reducer motor is provided to drive the gear transmission mechanism to operate.

[0010] Preferably, the top of the support frame is provided with a guide frame, and a cooling fan is installed on one side of the top of the guide frame. The cooling fan is provided to air-cool and cool the extruded wire.

[0011] Compared with the prior art, the high-speed extruder for wire processing has the advantages that: the high-speed extruder for wire processing not only reduces the phenomenon that the extruded wire is damaged by scattering on the ground, but also reduces the phenomenon that the material is condensed into blocks, guarantees the quality of the material, and improves the extrusion efficiency of the extruder when in use.

[0012] (1) By connecting one end of the extruded wire to the outside of the winding roller, when the third speed reducer motor drives the winding roller to rotate, the continuously extruded wire can be wound and stored by the winding roller, and when the rotary drive member drives the screw rod transmission mechanism to operate, the screw rod transmission mechanism drives the bearing seat to move forward and backward to uniformly wind the wire on the outer wall of the winding roller, thereby reducing the phenomenon that the extruded wire is damaged by scattering on the ground;

[0013] (2) The second speed reducer motor drives the gear transmission mechanism to operate through the second shaft, so that the gear transmission mechanism drives the two main knives to rotate towards each other inside the crusher body, so that the main knives cooperate with the auxiliary knives to crush the material injected into the crusher body, thereby further ensuring that the material falls into the extruder body in the form of small particles for extrusion operation, thereby reducing the phenomenon that the material is condensed into blocks, guaranteeing the quality of the material;

[0014] (3) By arranging the guide frame and the cooling fan, when the extrusion head extrudes the wire and penetrates into the inside of the guide frame, the wire can be air-cooled by the cooling fan to accelerate the cooling and forming of the wire, thereby improving the extrusion efficiency of the extruder when in use. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is a bearing plate overhead structure schematic diagram of the utility model;

[0017] Figure 3 It is a bearing plate overhead structure schematic diagram of the utility model; Figure 1 It is an enlarged structure schematic diagram of A in the utility model;

[0018] Figure 4 It is an extruder body overhead structure schematic diagram of the utility model.

[0019] In the figure: 1, machine table; 2, base; 3, first speed reducer; 4, first rotating shaft; 5, extruder body; 6, feeding hopper; 7, blanking hopper; 8, vertical plate; 9, bearing plate; 10, second speed reducer; 11, second rotating shaft; 12, pulverizer body; 13, injection hopper; 14, support frame; 15, guide frame; 16, cooling fan; 17, extrusion head; 18, gear transmission mechanism; 19, main knife roll; 20, auxiliary knife roll; 21, screw rod transmission mechanism; 22, rotary driving part; 23, bearing seat; 24, base frame; 25, third speed reducer; 26, winding roller; 27, spiral roller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figures 1-4 The utility model provides an embodiment: a kind of high-speed extruder for wire processing, including machine table 1, the top of one side of machine table 1 is equipped with base 2, the top of machine table 1 away from support frame 14 side of base 2 is equipped with vertical plate 8, and the inner wall on the upper end of vertical plate 8 is equipped with bearing plate 9;

[0022] When using, the setting of bearing plate 9 is convenient for the bearing arrangement of pulverizer body 12 and other related components;

[0023] The top of one side of bearing plate 9 is equipped with pulverizer body 12, the top of pulverizer body 12 is equipped with injection hopper 13, the bottom of pulverizer body 12 is penetrated through bearing plate 9 and is equipped with blanking hopper 7, and the bottom of blanking hopper 7 is fixedly connected with the top of feeding hopper 6;

[0024] When using, the setting of pulverizer body 12 is convenient for the arrangement of main knife roll 19 and auxiliary knife roll 20;

[0025] The outer wall on one side of pulverizer body 12 is equipped with gear transmission mechanism 18, two main knife rolls 19 are rotatably installed in the inside of pulverizer body 12, one end of main knife roll 19 extends to the outside of pulverizer body 12 and is connected with the inner wall of gear transmission mechanism 18, and auxiliary knife roll 20 is arranged on the inner wall on both sides of pulverizer body 12;

[0026] When using, the setting of main knife roll 19 and auxiliary knife roll 20 is convenient for the pulverization of material;

[0027] The top end of the bearing plate 9 on one side of the pulverizer body 12 is provided with a second speed reducer motor 10, the output end of the second speed reducer motor 10 is provided with a second rotating shaft 11 through a shaft coupling, and the end of the second rotating shaft 11 away from the second speed reducer motor 10 is connected with the outer wall of the gear transmission mechanism 18;

[0028] In use, the second speed reducer motor 10 is provided to drive the gear transmission mechanism 18 to operate;

[0029] The top end of the base 2 is provided with an extruder body 5 through a support, the outer wall on one side of the extruder body 5 is provided with an extrusion head 17, the top end of the base 2 on one side of the extruder body 5 is provided with a first speed reducer motor 3, the output end of the first speed reducer motor 3 is provided with a first rotating shaft 4 through a shaft coupling, the end of the first rotating shaft 4 away from the first speed reducer motor 3 extends to the inside of the extruder body 5 and is provided with a spiral roller 27, one side of the top end of the extruder body 5 is provided with a feeding hopper 6, the top end of the machine table 1 on one side of the base 2 is provided with a support frame 14, the top end of the support frame 14 is provided with a guide frame 15, and one side of the top end of the guide frame 15 is provided with a cooling fan 16;

[0030] In use, the cooling fan 16 is provided to air-cool and radiate the wire after extrusion;

[0031] The top end of the machine table 1 on the side away from the base 2 of the support frame 14 is provided with a screw rod transmission mechanism 21, the top of the screw rod transmission mechanism 21 is provided with a bearing seat 23, the upper surface of the machine table 1 on one end of the screw rod transmission mechanism 21 is provided with a rotary driving piece 22 through a support, the top end of the bearing seat 23 is provided with a base frame 24, the top end of the base frame 24 is provided with a third speed reducer motor 25, and one end of the third speed reducer motor 25 is provided with a winding roller 26.

[0032] The embodiment of the application is used, first, the second reduction motor 10 drives the gear transmission mechanism 18 through the second rotating shaft 11 to run, so that the gear transmission mechanism 18 drives the two main knife rollers 19 to rotate towards each other inside the crusher body 12, so that the main knife rollers 19 cooperate with the auxiliary knife rollers 20 to crush the material injected into the crusher body 12, thereby ensuring that the material falls into the extruder body 5 in the form of small particles for subsequent extrusion operation, then by starting the first reduction motor 3, the screw roller 27 can be driven to rotate by the first rotating shaft 4, so that the screw roller 27 can screw the material inside the extruder body 5 to the right, the extruder body 5 is built-in heating component, can effectively guarantee the material in high temperature state, namely by the extrusion head 17 to the material for extrusion after the formation of wire, then through the setting of the guide frame 15 and the cooling fan 16, when the extrusion head 17 extrudes the wire and penetrates into the inside of the guide frame 15, the cooling fan 16 can cool the wire to accelerate the cooling of the wire, improve the extrusion efficiency of the wire, finally by connecting one end of the extruded wire to the outside of the winding roller 26, when the third reduction motor 25 drives the winding roller 26 to rotate, the winding roller 26 can wind the continuously extruded wire, when the rotary drive 22 drives the screw rod transmission mechanism 21 to run, the screw rod transmission mechanism 21 can drive the bearing seat 23 to move forward and backward, so that the wire is uniformly wound on the outer wall of the winding roller 26, thereby completing the use of the extruder.

Claims

1. A high-speed extruder for wire processing, characterized by: The invention comprises a machine platform (1), wherein a base (2) is provided on one side of the top of the machine platform (1), an extruder body (5) is provided on the top of the base (2) through a bracket, an extruder head (17) is provided on the outer wall of one side of the extruder body (5), a first reduction motor (3) is installed on the top of the base (2) on one side of the extruder body (5), a first rotating shaft (4) is installed on the output end of the first reduction motor (3) through a coupling, an end of the first rotating shaft (4) away from the first reduction motor (3) extends to the interior of the extruder body (5) and is provided with a spiral roller (27), and an inlet is provided on one side of the top of the extruder body (5) A hopper (6) is provided, a support frame (14) is provided at the top of the machine (1) on one side of the base (2), a screw transmission mechanism (21) is provided at the top of the machine (1) on the side of the support frame (14) away from the base (2), a bearing seat (23) is installed on the top of the screw transmission mechanism (21), a rotating driving member (22) is installed on the upper surface of the machine (1) at one end of the screw transmission mechanism (21) through a bracket, a base frame (24) is provided at the top of the bearing seat (23), a third reduction motor (25) is installed at the top of the base frame (24), and a winding roller (26) is installed at one end of the third reduction motor (25).

2. The high-speed extruder for wire processing according to claim 1, characterized in that: A vertical plate (8) is provided on the top of the machine platform (1) on the side of the base (2) away from the support frame (14), and a bearing plate (9) is provided on the inner wall of the upper end of the vertical plate (8).

3. The high-speed extruder for wire processing according to claim 2, characterized in that: A crusher body (12) is provided on one side of the top of the supporting plate (9), a feeding hopper (13) is provided on the top of the crusher body (12), the bottom end of the crusher body (12) passes through the supporting plate (9) and is provided with a drop hopper (7), and the bottom end of the drop hopper (7) is fixedly connected to the top of the feed hopper (6).

4. The high-speed extruder for wire processing according to claim 3, characterized in that: A gear transmission mechanism (18) is provided on the outer wall of one side of the pulverizer body (12), and two main knife rollers (19) are rotatably installed inside the pulverizer body (12). One end of each main knife roller (19) extends to the outside of the pulverizer body (12) and is connected to the inner wall of the gear transmission mechanism (18). Auxiliary knife rollers (20) are provided on the inner walls of both sides of the pulverizer body (12).

5. The high-speed extruder for wire processing according to claim 4, characterized in that: A second reduction motor (10) is installed at the top of the supporting plate (9) on one side of the pulverizer body (12), and a second rotating shaft (11) is installed at the output end of the second reduction motor (10) through a coupling, and an end of the second rotating shaft (11) away from the second reduction motor (10) is connected to the outer wall of the gear transmission mechanism (18).

6. The high-speed extruder for wire processing according to claim 1, characterized in that: A guide frame (15) is provided at the top end of the support frame (14), and a cooling fan (16) is installed on one side of the top end of the guide frame (15).

Citation Information

Patent Citations

  • High-speed extruder for wire processing

    CN216182674U