Adhesive film extruder
By designing ventilation in the gaps between the inner and outer walls of the film extruder's hopper and using an air guide device to introduce high-temperature gas to accelerate moisture evaporation, the problem of raw materials getting damp in a humid environment is solved, product quality and yield are improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202423004770.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In a humid environment, the raw materials of traditional film extruders are easily affected by moisture, resulting in frequent bubbles, which affects product quality and yield, and limits its application in humid environments.
The design of ventilation is adopted with gaps between the inner and outer walls of the hopper. High-temperature gas is introduced into the hopper through an air guide device to increase the internal temperature to accelerate water evaporation and reduce the moisture content of raw materials.
It significantly improves the production quality and yield of film products, reduces energy consumption costs, and provides an economical production solution in humid environments.
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Figure CN223442790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of adhesive film manufacturing, and more particularly to an adhesive film extruder. BACKGROUND
[0002] With the rapid development of material processing technology, the bubble problem in adhesive film production has become a key factor restricting the development of the industry. At present, although the traditional adhesive film extruder can produce in a high-temperature environment to a certain extent to reduce the moisture in the raw materials, the raw materials are still prone to moisture, resulting in many bubbles in the produced adhesive film products. For example, in the plum rain season in the south, the walls and floors can sweep out water, and even after high-temperature treatment, the raw materials still carry a large amount of moisture, resulting in frequent bubbles in the produced adhesive film products, and the yield is obviously decreased. This not only affects the quality of the products and the economic benefits of the enterprise, but also limits the wide application of the adhesive film extruder in humid environments. Therefore, it is necessary to develop an adhesive film extruder that can adapt to humid environments and effectively reduce the moisture of raw materials. CONTENT OF THE UTILITY MODEL
[0003] The present application provides an adhesive film extruder to solve the problem of bubbles produced when producing adhesive film in a high-humidity environment.
[0004] The adhesive film extruder of the present application comprises a body, a material receiving hopper and an air guide device. The material receiving hopper is installed on the body, and the material receiving hopper is designed with a wide upper end and a narrow lower end to receive the feed material. The material receiving hopper comprises an inner wall and an outer wall, and a gap is formed between the inner wall and the outer wall. An air inlet and an air outlet are provided on the material receiving hopper and communicate with the gap. The air guide device is installed on the air inlet and / or the air outlet, and the air guide device is used to guide the outside air into / out of the gap.
[0005] In some embodiments, the air guide device comprises an air guide fan, an air purifier and a connecting pipe, the air guide fan and the air purifier are respectively installed at both ends of the connecting pipe, one end of the connecting pipe is installed on the air inlet or the air outlet, and the rotation direction of the air guide fan is changed to change the air guide device for air intake or air exhaust.
[0006] In some embodiments, the inner wall is provided with air permeable holes corresponding to the air guide device.
[0007] In some embodiments, the outer wall comprises four sides, and the outer wall is enclosed by the four sides. The air outlet is provided at the upper end of each outer wall, and the air guide device is arranged on the air outlet.
[0008] In some embodiments, the air inlet is provided at the lower end of two opposite outer walls, and the air guide device is installed on each air inlet.
[0009] In some embodiments, the air guide device is connected with the outer wall through threads.
[0010] In some embodiments, a transparent observation window is arranged on the outer wall for observing the inside of the material receiving hopper.
[0011] In some embodiments, a mounting seat is arranged at the lower end of the material receiving hopper, and the mounting seat is connected with the body.
[0012] The film extruder of the present application effectively solves the problem that the raw materials are difficult to dry quickly in a traditional film extruder in a humid environment by introducing the high-temperature gas around into the material receiving hopper through the gap ventilation design between the inner wall and the outer wall of the material receiving hopper. The effective improvement of the temperature inside the material receiving hopper is realized, the evaporation speed of the moisture in the hopper is significantly accelerated, thereby reducing the moisture content in the raw materials and improving the production quality and yield of the film products. The film extruder does not need additional heating equipment, reduces energy consumption cost, and provides an economical production solution for production.
[0013] Additional aspects and advantages of the embodiments of the present application will be in part apparent and in part pointed out hereinafter in the description of the embodiments of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0014] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the description of the embodiments, taken in conjunction with the following drawings in which:
[0015] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application;
[0016] Figure 2 is a schematic diagram of the structure of the material receiving hopper in the embodiment of the present application; Figure 1
[0017] Figure 3 is a sectional view of the section line A-A in the embodiment of the present application; Figure 2
[0018] Figure 4 is a sectional view of II in the embodiment of the present application. Figure 3
[0019] Main element symbol explanation: extruder 100, body 10, material receiving hopper 20, inner wall 21, air vent hole 211, outer wall 22, side surface 221, air inlet 222, air outlet 223, extension 224, mounting seat 225, transparent observation window 226, gap 23, air guide device 30, air guide fan 31, air purifier 32, connecting pipe 33. DETAILED DESCRIPTION
[0020] The embodiments of the present application will be further described below with reference to the drawings. The same or similar numerals in the drawings represent the same or similar elements or elements having the same or similar functions throughout.
[0021] In addition, the embodiments of the present application described below in conjunction with the drawings are exemplary and are only used to explain the embodiments of the present application and cannot be understood as a limitation of the present application.
[0022] In the present application, unless explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be directly above or obliquely above the first feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "under" and "under" the second feature can be directly below or obliquely below the first feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0023] Please refer to Figures 1 to 3 The adhesive film extruder 100 provided by the present application comprises a body 10, a material receiving hopper 20 and an air guide device 30. The material receiving hopper 20 is installed on the body 10, and the material receiving hopper 20 is designed with a wide upper end and a narrow lower end to receive the material. The material receiving hopper 20 comprises an inner wall 21 and an outer wall 22, and a gap 23 is formed between the inner wall 21 and the outer wall 22. An air inlet 222 and an air outlet 223 are formed on the material receiving hopper 20 and are in communication with the gap 23. The air guide device 30 is installed on the air inlet 222 and / or the air outlet 223, and the air guide device 30 is used to guide the external air into the gap.
[0024] The adhesive film extruder 100 of the present application effectively solves the problem that the raw materials are difficult to dry quickly in a traditional adhesive film extruder 100 in a humid environment by using the gap ventilation design between the inner and outer walls 22 of the material receiving hopper 20 to guide the high-temperature gas around into the material receiving hopper 20. The internal temperature of the material receiving hopper 20 is effectively improved, the evaporation speed of the moisture in the hopper is significantly accelerated, thereby reducing the moisture content in the raw materials and improving the production quality and yield of the adhesive film products. The adhesive film extruder 100 does not need additional heating equipment, reduces energy consumption cost, and provides an economical production solution for production.
[0025] Specifically, please refer to Figure 1 The body 10 comprises an adhesive film heating device, a screw transmission mechanism and the like. The present application does not research and develop the main body, and therefore, will not be described in detail. The main research point is on the material receiving hopper 20.
[0026] Please refer to Figure 2, the upper end of the material receiving hopper 20 is wide and the lower end is narrow, the material receiving hopper 20 comprises an inner wall 21 and an outer wall 22, the inner wall 21 and the outer wall 22 each comprise four side surfaces 221, the outer wall 22 is formed into a square shape by the four side surfaces 221, and the four side surfaces of the inner wall 21 correspond to the outer wall 22 and are enclosed to form an inner cavity. The lower end of two opposite outer walls 22 is provided with an air inlet 222, the air inlet 222 is in communication with the gap 23 and is not in communication with the inner cavity, or the inner cavity at the lower end of the material receiving hopper 20 is not in communication with the air inlet 222. The upper end of each side surface 221 of the outer wall 22 is provided with an air outlet 223, and the air outlet 223 is provided with a wind guide device 30. The side surface 221 of each inner wall 21 is provided with a gas permeable hole 211 corresponding to the air outlet 223, and the inner cavity is in communication with the air outlet 223 through the gas permeable hole 211. The lower end of the material receiving hopper 20 of the present application has two symmetrical air inlets 222, and the upper end has four air outlets 223, and each air inlet 222 and air outlet 223 is provided with an outward extension 224 for mounting the wind guide device 30. The lower end of the material receiving hopper 20 is provided with a mounting seat 225, and the mounting seat 225 is connected to the body 10. In the embodiment of the present application, the mounting seat 225 is screwed to the body 10. In one example, only the lower end of the side surface of one of the outer walls 22 is provided with an air inlet 223, and one wind guide device 30 is correspondingly mounted, and the air outlet at the upper end of the outer wall 22 is not provided with a wind guide device 30. In another example, only the lower end of the side surface of one of the outer walls 22 is provided with an air inlet 223, and no wind guide device 30 is mounted, and the air outlet at the upper end of the outer wall 22 is correspondingly provided with a wind guide device 30. This kind of combination can also achieve similar effects, and the present application will not be described here.
[0027] In one example, the outer wall 22 is provided with a transparent observation window 226 for observing the internal condition of the material receiving hopper 20. Specifically, the outer wall 22 is provided with an observation port penetrating the inner wall 21, and the observation port is mounted with a transparent material (such as glass, high-temperature-resistant transparent plastic plate), and the amount of raw materials in the inner cavity can be observed through the transparent observation window 226.
[0028] The wind guide device 30 comprises a wind guide fan 31, an air purifier 32 and a connecting pipe 33, the wind guide fan 31 and the air purifier 32 are respectively mounted at two ends of the connecting pipe 33, one end of the connecting pipe 33 is mounted on the air inlet 222 or the air outlet 223, and the rotation direction of the wind guide fan 31 is changed to change the wind guide device 30 for air intake or air outlet. Specifically, the wind guide fan 31 is embedded in one end of the connecting pipe 33, the wind guide fan 31 is fixed in the connecting pipe 33 by screws, and the wind guide fan 31 can rotate clockwise or counterclockwise to change the wind direction, as long as the current direction of the fan is changed.
[0029] The air purifier 32 is installed at the other end of the connecting pipe 33, and the air purifier 32 is provided with threads, which is used to filter impurities and moisture in the air, so that the air entering the gap 23 is dry and clean. The air purifier 32 belongs to the prior art and will not be described here. The two ends of the connecting pipe 33 are provided with internal threads, and the air purifier 32 is installed at the other end of the connecting pipe 33 by threaded connection. One end of the connecting pipe 33 is fixed on the extension 224 of the outer wall 22 by threads, that is, the air guide device 30 is connected with the outer wall 22 by threads. It should be noted that the two air inlets and four air outlets of the present application are all installed with the same air guide device 30, and the interface mode is the same, so as to facilitate the installation of workers.
[0030] In the embodiments of the present application, the air inlet 222 at the lower end of the receiving hopper 20 guides the large amount of hot air generated by the body 10 into the gap 23 between the inner wall 21 and the outer wall 22 of the receiving hopper 20 through the air guide device 30, so that the temperature of the inner wall 21 is increased, thereby enabling the moisture in the material in the inner cavity to evaporate quickly, and also playing a role of preheating the material, which is more convenient for the dissolution of the material. The air outlet 223 at the upper end of the receiving hopper 20 guides the steam in the inner cavity to the outside under the action of the air guide device 30, and also guides the gas in the gap 23 between the inner wall 21 and the outer wall 22 to the outside, so that the gas in the gap 23 flows, which is convenient for continuously heating the inner wall 21. In another embodiment, the air guide device 30 of the air inlet 222 at the upper end of the receiving hopper 20 is changed to guide air into the inner cavity, and the steam in the inner cavity is guided out of the receiving hopper 20 through the opening at the upper end of the receiving hopper 20, which also achieves good results. Both ways can be used, mainly depending on the weight of the material.
[0031] In the description of the present specification, the description of the terms "certain embodiments", "one embodiment", "some embodiments", "illustrative embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiments or examples are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, unless otherwise specifically limited.
[0033] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and that changes, modifications, substitutions and variations can be made by those skilled in the art without departing from the scope of the present application, which is defined by the claims and their equivalents.
Claims
1. A film extruder, characterized in that: include: ontology; A hopper is mounted on the body, and is designed with a wide opening at the upper end and a narrow opening at the lower end for receiving feed; the hopper comprises an inner wall and an outer wall, with a gap formed between the inner wall and the outer wall; an air inlet and an air outlet communicating with the gap are provided on the hopper; An air guide device is installed on the air inlet and / or the air outlet, and is used to guide external air into or out of the gap.
2. The film extruder according to claim 1, characterized in that The air-guiding device includes an air-guiding fan, an air purifier and a connecting pipe. The air-guiding fan and the air purifier are respectively installed at the two ends of the connecting pipe. One end of the connecting pipe is installed on the air inlet or the air outlet. The rotation direction of the air-guiding fan is changed to change the air-guiding device for air intake or air outlet.
3. The film extruder according to claim 2, characterized in that The inner wall is provided with air holes corresponding to the air guide device.
4. The film extruder according to claim 3, characterized in that The outer wall includes four side surfaces, and the outer wall is enclosed by the four side surfaces. The upper end of each outer wall is provided with the air outlet, and the air outlet is provided with the air guide device.
5. The film extruder according to claim 4, characterized in that The lower ends of two opposite outer walls are provided with the air inlets, and each of the air inlets is correspondingly provided with the air guide device.
6. The film extruder according to claim 5, characterized in that The air guide device is connected to the outer wall via threads.
7. The film extruder according to claim 1, characterized in that A transparent observation window is provided on the outer wall for observing the internal situation of the hopper.
8. The film extruder according to claim 1, characterized in that A mounting seat is provided at the lower end of the hopper, and the mounting seat is connected to the body.