Bonding device for pearl wool production

By designing an adhesive device for EPE foam production, a stepper motor and hydraulic cylinder are used to drive the clamping mechanism to achieve automatic alignment and heat treatment of EPE foam blocks, solving the misalignment problem during manual hot plate bonding and improving bonding quality and efficiency.

CN223442874UActive Publication Date: 2025-10-17合肥市兴烨包装材料有限公司
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Patent Information

Application Number
CN202422642860.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-17
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the current production process of pearl cotton, manual hot-pressing and bonding can easily lead to misalignment, resulting in poor bonding quality and low efficiency.

Method used

A bonding device for EPE foam production was designed. It adopts a clamping mechanism driven by a stepper motor and a hydraulic cylinder. Through automatic alignment and heat treatment, it can achieve precise bonding of EPE foam blocks and avoid misalignment. The separation design of the limit seat enables assembly line operation.

Benefits of technology

It improves the quality and efficiency of pearl cotton bonding, avoids misalignment problems during manual bonding, and achieves highly efficient automated bonding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pearl wool production and processing, and discloses a bonding device for pearl wool production, which comprises a base, support legs are mounted on the base, a bedplate is mounted at the tops of the support legs, two limiting seats are symmetrically arranged on the bedplate by taking the center as the center, bonding tables are rotatably arranged in the limiting seats, and the bonding tables are mounted on the base. And the rotating directions of the bonding tables in the two limiting seats are opposite, multiple sets of clamping mechanisms are installed on the bonding tables, shaft seats are arranged in the middles of the bonding tables, and a stepping motor is installed at the bottom of the table plate. According to the bonding device for pearl wool production, the problems that in the prior art, ironing plate bonding is conducted by heating an ironing plate through a heating pipe, a pearl wool product is placed on the ironing plate to be subjected to heat treatment and then manual bonding is conducted, pearl wool needs to be rapidly bonded after being heated, the arrangement time of manual bonding is short, and consequently dislocation is prone to occurring after bonding is caused are solved; and the pasting quality is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pearl wool production processing technical field, concretely is a kind of pearl wool production and is bonded device. BACKGROUND

[0002] Pearl wool is a kind of new environmental protection packing material, by low density polyethylene plastic physical foaming produces countless independent bubble, overcome the ordinary foaming glue fragile, deformation, poor recovery, is the ideal substitute of traditional packing material, in pearl wool production and processing process, face different application fields, it needs to increase the thickness of pearl wool by the way of bonding pearl wool, improve its caching performance.

[0003] Because the multiple nature of pearl wool, so also need a variety of shapes for consumers to choose, in the production process, often need to bond different morphological pearl wool board or pearl wool product, in shaped article, generally manual plate bonding is carried out, in prior art, plate bonding is heated by heating tube, after pearl wool product is placed on hot plate and is heat treated, manual sticking is carried out, and pearl wool needs to be quickly pasted after heating, and the arrangement time of manual sticking is short, so that misplacement is prone to occur after sticking, and the sticking quality is reduced. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of pearl wool production and is bonded device, solve the problems mentioned in the above background.

[0005] The utility model provides the following technical scheme: a kind of pearl wool production and is bonded device, comprising: base, the base is installed with support, the top of the support is installed with table plate, the table plate is symmetrically provided with two limit seats with center, the limit seat is rotatably arranged with sticky station, the rotation direction of sticky station in two limit seats is opposite, the sticky station is installed with multiple sets of clamping mechanisms, the middle part of the sticky station is provided with shaft seat, the bottom of the table plate is installed with step motor, the output shaft of the step motor penetrates table plate and is installed on shaft seat;

[0006] The base is installed with support, the support is installed with hydraulic cylinder, the piston rod of the hydraulic cylinder penetrates support and is installed with hot plate, and the position of the hot plate corresponds to the position of the clamping mechanism.

[0007] Preferably, the limit seat is divided into two components by transverse section in the middle, the component close to the hot plate side is installed on the table plate, and the component away from the hot plate side is slidably connected to the table plate by the slide rail arranged at the bottom.

[0008] Preferably, the bottom of the hot plate is installed with push link, the whole push link is U-shaped, and the end of the push link away from the hot plate penetrates the table plate and is installed on the limit seat.

[0009] Preferably, the sticking platform is cross-shaped and divided into four equal-sized loading plates, and each of the four loading plates is provided with a set of clamping mechanisms.

[0010] Preferably, the outer edge of the shaft seat is provided with four push rods in a cross shape, and a sliding sleeve is slidably arranged on each of the push rods, and a positioning groove for clamping the sliding sleeve is formed on the contact surface of each two adjacent loading plates.

[0011] Preferably, a sliding groove is formed in the inner wall of the limiting seat, and a sliding strip is slidably arranged in the sliding groove, and the sliding strip is mounted on the outer edge of the sticking platform.

[0012] Preferably, the clamping mechanism comprises a clamping seat, a clamping frame is mounted on the clamping seat, a guide cylinder is slidably arranged on the clamping frame, a clamping plate is arranged at one end of the guide cylinder, a compression spring is arranged in the guide cylinder, and a pressing rod is lapped at the end of the compression spring, and the end of the pressing rod away from the compression spring penetrates through the guide cylinder and is lapped with a resisting seat.

[0013] Preferably, the clamping plate is slidably arranged on the clamping seat, and two sliding rods are mounted on the side surface of the clamping plate, and the two sliding rods penetrate through the clamping frame and slide with the clamping frame.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The pearl wool production bonding device, by placing two pearl wool blocks that need to be bonded on two clamping mechanisms on both sides of the table plate, aligning the pearl wool blocks with the ironing plate by the operation of the stepping motor, contacting the pearl wool with the ironing plate, and then contacting the ironing plate with the pearl wool blocks by the operation of the stepping motor, the pearl wool blocks are bonded, manual bonding is not required, and the two clamping mechanisms are aligned synchronously with the rotation of the sticking platform, so that bonding misalignment is avoided, and the quality of the pearl wool bonding is improved.

[0016] 2. The pearl wool production bonding device, by separating the limiting seat into two groups, when the ironing plate is heated on one side, the limiting seat is pushed by the push link rod when the ironing plate moves forward, so that the clamping mechanism in the clamping state is loosened, the pearl wool block is placed, and the bonded pearl wool assembly is taken out, the assembly line operation is completed, and the bonding efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the disassembled structure of the sticking platform of the utility model;

[0020] Figure 4 It is the side section structure schematic diagram of the clamping mechanism of the utility model;

[0021] Figure 5 It is the schematic diagram of the material taking structure of the utility model.

[0022] In the drawing: 1, base; 2, supporting leg; 3, table plate; 4, limiting seat; 5, sticking table; 6, clamping mechanism; 61, clamping seat; 62, clamping frame; 63, guide cylinder; 64, clamping plate; 65, compression spring; 66, compression rod; 67, abutment; 68, sliding rod; 7, support; 8, hydraulic cylinder; 9, ironing plate; 10, push connecting rod; 11, stepping motor; 12, sliding rail; 13, shaft seat; 14, push rod; 15, sliding sleeve; 16, positioning groove; 17, sliding strip; 18, sliding groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-5 A kind of sticking device for pearl wool production, including: base 1, base 1 is installed with supporting leg 2, the top of supporting leg 2 is installed with table plate 3, table plate 3 is symmetrically provided with two limiting seats 4 with center, limiting seat 4 is rotatably arranged in the inside of sticking table 5, the rotating direction of sticking table 5 in the two limiting seats 4 is opposite, sticking table 5 is installed with multiple sets of clamping mechanism 6, the middle part of sticking table 5 is provided with shaft seat 13, the bottom of table plate 3 is installed with stepping motor 11, the output shaft of stepping motor 11 penetrates table plate 3 and is installed on shaft seat 13;

[0025] Base 1 is installed with support 7, support 7 is installed with hydraulic cylinder 8, the piston rod of hydraulic cylinder 8 penetrates support 7 and is installed with ironing plate 9, the position of ironing plate 9 corresponds to the position of clamping mechanism 6.

[0026] Among them;Limiting seat 4 is divided into two components by middle transverse section, the component close to ironing plate 9 side is installed on table plate 3, the component far from ironing plate 9 side is slid with table plate 3 by setting sliding rail 12 at the bottom, when ironing plate 9 is moved forward along with the start of hydraulic cylinder 8, limiting seat 4 is pushed apart and separated into two groups, so that the sticking table 5 in its inside is separated, and the clamping mechanism 6 in clamping state is loosened, to facilitate placing the pearl wool block to be processed on the two sides of table plate 3, and taking out the pearl wool component after sticking.

[0027] The bottom of the ironing plate 9 is provided with a push connecting rod 10, the overall shape of the push connecting rod 10 is U-shaped, one end of the push connecting rod 10 away from the ironing plate 9 penetrates through the table plate 3 and is installed on the limiting seat 4, when the ironing plate 9 moves with the starting of the hydraulic cylinder 8, one of the components of the limiting seat 4 can be moved by the push connecting rod 10, so that the limiting seat 4 is associated with the hydraulic cylinder 8.

[0028] The sticking table 5 is cross-shaped and is divided into four equal-sized loading plates, each of the four loading plates is provided with a set of clamping mechanisms 6, the clamping mechanisms 6 are separated from the part where the pearl wool is placed by the four loading plates, when the four loading plates are separated, the pearl wool components placed in the clamping mechanisms 6 can also be loosened, which is convenient for placing and taking the pearl wool.

[0029] The outer edge of the shaft seat 13 is provided with four push rods 14, the push rods 14 are slidably sleeved with sliding sleeves 15, the contact surfaces of every two adjacent loading plates are provided with positioning grooves 16 for clamping the sliding sleeves 15, when the shaft seat 13 rotates with the stepping motor 11, the sticking table 5 can be pushed by the push rods 14, so that the sticking table 5 rotates with the stepping motor 11.

[0030] The inner wall of the limiting seat 4 is provided with a sliding groove 18, the sliding groove 18 is slidably provided with a sliding strip 17, the sliding strip 17 is installed on the outer edge of the sticking table 5, the outer edge of the sticking table 5 and the inner wall of the limiting seat 4 are both sliding and connected to a certain extent by setting the sliding groove 18 and the sliding strip 17, when the limiting seat 4 is separated, part of the sticking table 5 in the limiting seat 4 can also move together.

[0031] The clamping mechanism 6 comprises a clamping seat 61, the clamping seat 61 is provided with a clamping frame 62, the clamping frame 62 is slidably provided with a guide cylinder 63, one end of the guide cylinder 63 is provided with a clamping plate 64, the guide cylinder 63 is provided with a compression spring 65 in the inside, the end of the compression spring 65 is overlapped with a pressing rod 66, one end of the pressing rod 66 away from the compression spring 65 penetrates through the guide cylinder 63 and is overlapped with an abutting seat 67, the clamping seat 61 and the abutting seat 67 are respectively installed on two adjacent loading plates, when the two adjacent loading plates are pressed, the abutting seat 67 pushes the pressing rod 66 to compress the spring, so that the clamping plate 64 is pressed on the pearl wool on the clamping seat 61, the pearl wool is clamped and can be normally heat-processed and bonded.

[0032] The clamping plate 64 is slidably provided on the clamping seat 61, the side surface of the clamping plate 64 is provided with two sliding rods 68, the two sliding rods 68 both penetrate through the clamping frame 62 and slide with it, the sliding rods 68 are parallel to the guide cylinder 63, which limits the moving direction of the clamping plate 64, so that the clamping plate 64 can clamp the pearl wool.

[0033] The working principle is that when the block-shaped pearl wool is bonded, the hydraulic cylinder 8 is started to push forward, the push connecting rod 10 is used to push the limiting seat 4, the clamping state of the clamping mechanism 6 is loosened, then the pearl wool is placed on the clamping mechanism 6 from both sides of the table plate 3, the piston rod of the hydraulic cylinder 8 is retracted, at this time the limiting seat 4 is folded into a circle, the clamping mechanism 6 clamps the pearl wool, then the stepping motor 11 starts to run, the hot working surface of the pearl wool is aligned with the ironing plate 9, the hydraulic cylinder 8 drives the ironing plate 9 to push forward again, the pearl wool in the clamped state is hot worked, then the piston rod of the hydraulic cylinder 8 is retracted, the stepping motor 11 runs to butt joint the hot worked pearl wool with the adjacent another group block, the bonding is completed, then the hydraulic cylinder 8 is operated again, the limiting seat 4 is pushed to loosen the clamping mechanism 6, and the bonded pearl wool can be taken down.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A bonding device for pearl cotton production, characterized in that, include: A base (1) is provided on the base (1), a support leg (2) is provided on the top of the support leg (2), two limit seats (4) are provided symmetrically with respect to the center of the table (3), a sticking table (5) is provided inside the limit seat (4), the sticking tables (5) in the two limit seats (4) rotate in opposite directions, a plurality of clamping mechanisms (6) are provided on the sticking table (5), a shaft seat (13) is provided in the middle of the sticking table (5), a stepping motor (11) is provided at the bottom of the table (3), an output shaft of the stepping motor (11) passes through the table (3) and is provided on the shaft seat (13); A bracket (7) is mounted on the base (1), a hydraulic cylinder (8) is mounted on the bracket (7), a piston rod of the hydraulic cylinder (8) passes through the bracket (7) and is mounted with an ironing plate (9), the position of the ironing plate (9) corresponding to the position of the clamping mechanism (6).

2. A bonding device for pearl cotton production according to claim 1, characterized in that, The limiting seat (4) is transversely divided into two components from the middle, the component close to the ironing plate (9) is installed on the table (3), and the bottom of the component away from the ironing plate (9) slides with the table (3) by setting a slide rail (12).

3. A bonding device for pearl cotton production according to claim 1, characterized in that, A push rod (10) is installed at the bottom of the ironing board (9). The push rod (10) is U-shaped as a whole. The end of the push rod (10) away from the ironing board (9) passes through the table (3) and is installed on the limit seat (4).

4. A bonding device for pearl cotton production according to claim 1, characterized in that, The bonding table (5) is split into four carrier plates of equal size in a cross shape, and each of the four carrier plates is equipped with a set of clamping mechanisms (6).

5. A bonding device for pearl cotton production according to claim 4, characterized in that, The outer edge of the shaft seat (13) is provided with four shifting rods (14) in a cross shape. The shifting rods (14) are slidably sleeved with a sliding sleeve (15). The contact surfaces of every two adjacent carrier plates are provided with a positioning groove (16) for the sliding sleeve (15) to be clamped.

6. A bonding device for pearl cotton production according to claim 1, characterized in that, The inner wall of the limiting seat (4) is provided with a sliding groove (18), the interior of the sliding groove (18) is provided with a sliding bar (17) which is slidably arranged, and the sliding bar (17) is installed on the outer edge of the sticking platform (5).

7. A bonding device for pearl cotton production according to claim 1, characterized in that, The clamping mechanism (6) includes a clamping seat (61), a clamping frame (62) is installed on the clamping seat (61), a guide cylinder (63) is slidably provided on the clamping frame (62), one end of the guide cylinder (63) is provided with a clamping plate (64), a compression spring (65) is provided inside the guide cylinder (63), the end of the compression spring (65) is overlapped with a compression rod (66), and the end of the compression rod (66) away from the compression spring (65) passes through the guide cylinder (63) and overlaps with a stop seat (67).

8. A bonding device for pearl cotton production according to claim 7, characterized in that, The clamping plate (64) is slidably arranged on the clamping seat (61), and two sliding rods (68) are installed on the side of the clamping plate (64). The two sliding rods (68) both penetrate the clamping frame (62) and slide therewith.