Coating part manufacturing production line

Abstract

The utility model belongs to the field of cladding part manufacturing, and particularly relates to a cladding part manufacturing production line. Comprising an automatic glue spraying mechanism, an automatic drying mechanism, a coating mechanism, an automatic pressing mechanism and an inspection mechanism which are connected in sequence. Materials among the automatic glue spraying mechanism, the automatic drying mechanism, the coating mechanism, the automatic pressing mechanism and the inspection mechanism are transferred through a conveying belt or a mechanical arm. The automatic drying mechanism comprises a conveyor belt I, the coating mechanism comprises a conveyor belt II, the automatic pressing mechanism comprises a material transfer mechanical arm, and the inspection mechanism comprises a conveyor belt III; materials are transferred among the automatic drying mechanism, the coating mechanism, the automatic pressing mechanism and the inspection mechanism through a conveying belt I, a conveying belt II, a material transferring mechanical arm and a conveying belt III. Compared with the prior art, the conveying belt and the mechanical arm are used for transferring materials among the mechanisms, the time cost and the labor cost are saved, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of cladding manufacturing, and particularly relates to a cladding manufacturing production line. BACKGROUND

[0002] In the traditional manufacturing model, production methods and logistics operations generally adopt manual operation, which not only is inefficient, but also significantly increases production costs. The limitation of manual operation is that it is slow and prone to errors, and cannot realize large-scale continuous production, thereby limiting the improvement of overall production efficiency. However, the existing material cladding process is relatively complex and involves multiple steps, such as material glue spraying and drying, cladding, cladding pressing, and discharging, etc. These processes are not only cumbersome, but also mainly rely on manual operation, resulting in low production efficiency and easy damage to products during transfer.

[0003] Therefore, there is an urgent need for a new production system that can effectively solve the above problems, improve production efficiency, reduce production costs, and at the same time ensure product quality and logistics transfer safety. SUMMARY

[0004] The utility model aims to solve at least one of the above problems by providing a cladding manufacturing production system to solve the problems of low efficiency and high cost in the production and transfer process of cladding in the prior art, thereby improving overall efficiency, reducing waste, and also making the spatial layout more reasonable and greatly saving logistics transfer space.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] The utility model provides a cladding manufacturing production line, which comprises an automatic glue spraying mechanism, an automatic drying mechanism, a cladding mechanism, an automatic pressing mechanism, and an inspection mechanism connected in sequence, and the materials between the automatic glue spraying mechanism, the automatic drying mechanism, the cladding mechanism, the automatic pressing mechanism, and the inspection mechanism are transferred by a conveyor belt or a mechanical arm.

[0007] The automatic drying mechanism comprises a conveyor belt I, the cladding mechanism comprises a conveyor belt II, the automatic pressing mechanism comprises a material transfer mechanical arm, and the inspection mechanism comprises a conveyor belt III; the materials are transferred between the automatic drying mechanism, the cladding mechanism, the automatic pressing mechanism, and the inspection mechanism by the conveyor belt I, the conveyor belt II, the material transfer mechanical arm, and the conveyor belt III.

[0008] The cladding mechanism further comprises a cladding workbench, and the automatic pressing mechanism further comprises a press; the cladding workbench is arranged between the conveyor belt I and the conveyor belt II, and the press is arranged between the conveyor belt II and the material transfer mechanical arm. The transfer between different processing mechanisms is realized by the conveyor belt and the mechanical arm, which is beneficial to saving labor costs.

[0009] Further, the automatic drying mechanism further comprises a heater, an environment sensor, a speed sensor, a control system and a shell; the shell is arranged above the conveying belt I; the heater is arranged on the top of the inner wall of the shell, directly above the conveying belt; the environment sensor is arranged on the side of the inner wall of the shell; the speed sensor is arranged on the driving wheel of the conveying belt I, and the control system is electrically connected with the heater, the environment sensor and the speed sensor, and is arranged outside the shell.

[0010] Further, the height of the installation position of the environment sensor is consistent with the height of the material on the conveying belt I.

[0011] Further, the number of the heater is greater than or equal to 3, and the heaters are arranged in sequence along the conveying belt I; the heating temperature of the heater near the outlet of the conveying belt I is higher, and the closer to the outlet of the conveying belt I, the higher the heating temperature of the heater, which is conducive to preventing the property change of the sprayed glue on the material due to rapid temperature rise and ensuring the drying of the sprayed glue on the material.

[0012] Further, the automatic drying mechanism further comprises a hot air circulating fan, which is located on the top and side of the inner wall of the shell and is electrically connected with the control system.

[0013] Further, the wind of the top hot air circulating fan (2-3) blows downward from the top and passes through the heater (2-2); the wind of the side hot air circulating fan (2-3) blows from the side to the center of the automatic drying mechanism (2). The hot air circulating fan is arranged on the top and side of the inner wall of the shell, which is conducive to the heat transfer of the heater to the material on the conveying belt I in different directions.

[0014] Further, the heater is an infrared heater for heating the sprayed glue on the surface of the material; the environment sensor is used to measure the temperature and humidity in the drying mechanism; the speed sensor is a magnetic encoder for measuring the running speed of the conveying belt I; the hot air circulating fan is a centrifugal hot air circulating fan; and the control system adopts a PID controller.

[0015] Further, after the optimal drying time range and drying temperature range are input to the control system in advance, when the control system detects that the temperature and humidity of the environment sensor and the speed of the conveying belt I exceed the set range, the control system returns an instruction to adjust the heating temperature of the heater, the circulating intensity of the hot air circulating fan and the conveying speed of the conveying belt I, so as to ensure that the material has been dried when it leaves the conveying belt I.

[0016] Further, the automatic drying mechanism further comprises a pressure release valve and an air exchange port, both of which are arranged on the top of the outer wall of the shell.

[0017] Further, the covering mechanism, the automatic pressing mechanism and the inspection mechanism in the covering production line are arranged in sequence to form a U-shaped structure. The covering mechanism and the inspection mechanism are located at two ends of the U-shaped structure, and reasonable space layout is conducive to saving space and logistics transfer space.

[0018] Further, the conveying belt I, the conveying belt II and the conveying belt III are all belt conveying belts.

[0019] Further, the covering production line further comprises a buffer rack I and a buffer rack II; the buffer rack I is arranged between the automatic glue spraying mechanism and the automatic drying mechanism, and is used for storing materials after glue spraying but before drying; and the buffer rack II is arranged between the covering mechanism and the automatic pressing mechanism, and is used for storing materials after covering but before pressing.

[0020] Further, the covering production line further comprises a standard rack, which is arranged downstream of the inspection mechanism and is used for storing standard materials after inspection in the inspection operation table.

[0021] Further, the covering production line further comprises an AGV transfer mechanism, which is arranged on both sides of the covering production line and is used for transferring materials before covering to the automatic glue spraying mechanism and transferring materials after covering to a warehouse.

[0022] Further, the production process of the covering production line comprises the following steps:

[0023] 1. The base material is transported to the automatic glue spraying mechanism by the AGV logistics vehicle, and automatic glue spraying is performed.

[0024] 2. The material after glue spraying is transferred to the automatic drying mechanism to start automatic drying. If there are more materials on the automatic drying mechanism, the material after glue spraying is temporarily stored in the buffer rack I and then transferred to the automatic drying mechanism for automatic drying.

[0025] 3. After drying, the material is transferred to the covering mechanism to start covering operation. The material after covering is placed on the conveying belt II. If the automatic pressing mechanism is pressing, the material after covering is temporarily stored in the buffer rack II and then transferred to the automatic pressing mechanism for pressing.

[0026] 4. The part is conveyed to the automatic pressing mechanism by the conveying belt II. After the material is pressed on the pressing machine, the material after pressing is transferred to the conveying belt III by the material transfer mechanical arm.

[0027] 5. The material is conveyed to the inspection mechanism by the conveying belt III. After inspection, the material is transferred to the standard rack, and then transferred to the warehouse by the AGV logistics vehicle.

[0028] Compared with the prior art, the automatic coating production system has the following advantages:

[0029] The utility model discloses utilize the material transfer between each processing mechanism of conveyer and mechanical arm, be favorable to reduce the knock of manual operation possibly cause, loss also be favorable to save time cost and manpower cost, improve production efficiency, the automatic glue spraying mechanism, automatic drying mechanism and press of the utility model discloses simultaneously realize the automation of material in the coating process, under the control of control system, material can reach the good effect of even spraying glue, the spraying glue drying of retransfer process and automatic pressing, be favorable to improve production efficiency, save artificial cost simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is the structure schematic diagram of coating piece manufacturing production system.

[0031] Figure 2 It is the cross section schematic diagram of drying channel.

[0032] Figure 3 It is the external structure schematic diagram of drying channel.

[0033] In the drawing: 1 - automatic glue spraying mechanism, 2 - automatic drying mechanism, 2-1 - conveyer I, 2-2 - heater, 2-3 - hot air circulation fan, 2-4 - environmental sensor, 2-5 - pressure release valve, 2-6 - air exchange, 2-7 - speed sensor, 2-8 - control system, 2-9 - shell, 3 - coating mechanism, 3-1 - coating operation table, 3-2 - conveyer II, 4 - automatic pressing mechanism, 4-1 - material transfer mechanical arm, 4-2 - press, 5 - inspection mechanism, 5-1 - conveyer III, 5-2 - inspection operation table, 6 - AGV transfer mechanism, 7 - buffer rack I, 8 - buffer rack II, 9 - standard rack. DETAILED DESCRIPTION

[0034] The utility model will be described in detail below in combination with the drawings and specific embodiment. The embodiment is implemented under the premise of the technical scheme of the utility model, and detailed implementation mode and specific operation process are given, but the protection scope of the utility model is not limited to the following examples.

[0035] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0037] In the following implementation manners or examples, unless otherwise specified, functional components or structures are conventional components or conventional structures used in the art to achieve corresponding functions.

[0038] Example 1

[0039] This embodiment provides a production line for manufacturing a covering part, such as Figure 1 As shown, it includes an automatic glue spraying mechanism 1, an automatic drying mechanism 2, a coating mechanism 3, an automatic pressing mechanism 4 and an inspection mechanism 5, an AGV transfer mechanism 6, a buffer material rack I7, a buffer material rack II8 and a standard material rack 9 connected in sequence; the materials between the automatic glue spraying mechanism 1, the automatic drying mechanism 2, the coating mechanism 3, the automatic pressing mechanism 4 and the inspection mechanism 5 are transferred respectively by a conveyor belt or a robotic arm;

[0040] The automatic drying mechanism 2 includes a conveyor belt I2-1, the coating mechanism 3 includes a conveyor belt II3-2, the automatic pressing mechanism 4 includes a material transfer robot arm 4-1, and the inspection mechanism 5 includes a conveyor belt III5-1; the material is transferred between the automatic drying mechanism 2, the coating mechanism 3, the automatic pressing mechanism 4 and the inspection mechanism 5 via the conveyor belt I2-1, the conveyor belt II3-2, the material transfer robot arm 4-1 and the conveyor belt III5-1;

[0041] The covering mechanism 3 further comprises a covering workbench 3-1, and the automatic pressing mechanism 4 further comprises a press 4-2; the covering workbench 3-1 is arranged between the conveying belt I 2-1 and the conveying belt II 3-2, and the press 4-2 is arranged between the conveying belt II 3-2 and the material transfer mechanical arm 4-1.

[0042] As shown in Figure 2 、 Figure 3 The automatic drying mechanism 2 further comprises a heater 2-2, a hot air circulating fan 2-3, an environment sensor 2-4, a pressure release valve 2-5, an air exchange port 2-6, a speed sensor 2-7, a control system 2-8 and a shell 2-9; the shell 2-9 is arranged above the conveying belt I 2-1; the heater 2-2 is arranged on the top of the inner wall of the shell 2-9, directly above the conveying belt; the hot air circulating fan 2-3 is located on the top and side of the inner wall of the shell 2-9; the environment sensor 2-4 is arranged on the side of the inner wall of the shell 2-9; the pressure release valve 2-5 and the air exchange port 2-6 are both arranged on the top of the outer wall of the shell 2-9; the speed sensor 2-7 is arranged on the driving wheel of the conveying belt 2-1, and the control system 2-8 is electrically connected with the heater 2-2, the hot air circulating fan 2-3, the environment sensor 2-4 and the speed sensor 2-7, and is arranged outside the shell 2-9.

[0043] The buffer rack I 7 is arranged between the automatic glue spraying mechanism 1 and the automatic drying mechanism 2; the buffer rack II 8 is arranged between the covering mechanism 3 and the automatic pressing mechanism 4; the standard rack 9 is arranged downstream of the inspection mechanism 5; and the AGV transfer mechanism 6 is arranged on both sides of the covering piece manufacturing production line.

[0044] The transfer between different processing mechanisms is realized by the conveying belt and the mechanical arm, which is beneficial to saving labor cost.

[0045] The height of the installation position of the environment sensor 2-4 is consistent with the height of the material on the conveying belt I 2-1.

[0046] The number of the heater 2-2 is greater than or equal to 3, and the heaters 2-2 are arranged in sequence along the conveying belt I 2-1; the heating temperature of the heater 2-2 close to the outlet of the conveying belt I 2-1 is higher; the closer to the outlet of the conveying belt I 2-1, the higher the heating temperature of the heater 2-2, which is beneficial to preventing the property change of the sprayed glue on the material due to the rapid temperature rise and ensuring the drying of the sprayed glue on the material.

[0047] The automatic drying mechanism 2 further comprises hot air circulating fans 2-3 located at the top and side of the inner wall of the shell 2-9 and electrically connected with the control system 2-8. The hot air from the top hot air circulating fan 2-3 blows downward and passes through the heater 2-2, and the hot air from the side hot air circulating fan 2-3 blows toward the center of the automatic drying mechanism 2. The hot air circulating fans 2-3 are arranged at the top and side of the inner wall of the shell 2-9, which is conducive to the heat transfer of the heater 2-2 in different directions to the materials on the conveying belt I2-1.

[0048] The heater 2-2 is an infrared heater for heating the glue sprayed on the surface of the materials. The environmental sensor 2-4 is used to measure the temperature and humidity in the drying mechanism. The speed sensor 2-7 is a magnetic encoder for measuring the running speed of the conveying belt I2-1. The hot air circulating fan 2-3 is a centrifugal hot air circulating fan. The control system 2-8 adopts a PID controller.

[0049] After the optimal drying time range and drying temperature range are input into the control system 2-8 in advance, when the control system 2-8 detects that the temperature and humidity of the environmental sensor 2-4 and the speed of the conveying belt I2-1 exceed the set range as shown by the speed sensor 2-7, the control system 2-8 returns an instruction to adjust the heating temperature of the heater 2-2, the circulating intensity of the hot air circulating fan 2-3, and the conveying speed of the conveying belt I2-1, thereby ensuring that the materials have been dried when leaving the conveying belt I2-1.

[0050] Specifically, when the control system 2-8 detects that the temperature of the environmental sensor 2-4 is low and the humidity is high, or the speed of the conveying belt I2-1 exceeds the set range as shown by the speed sensor 2-7, which may cause the glue layer on the surface of the materials to not be completely dried when reaching the downstream of the conveying belt I2-1. Therefore, the control system 2-8 returns an instruction to increase the heating temperature of the heater 2-2, increase the circulating intensity of the hot air circulating fan 2-3, and decrease the conveying speed of the conveying belt I2-1, so that the drying time of the materials on the conveying belt I2-1 is prolonged, thereby ensuring the complete drying of the glue layer.

[0051] The coating mechanism 3, the automatic pressing mechanism 4, and the inspection mechanism 5 in the coating production line are arranged in sequence to form a U-shaped structure. The coating mechanism 3 and the inspection mechanism 5 are located at the two ends of the U-shaped structure, which is conducive to saving space and logistics transfer space.

[0052] Embodiment 2

[0053] The embodiment provides a production process of a coating production line, as shown in Figure 1 The production process comprises the following steps:

[0054] 1. The basic materials are transported to the automatic glue spraying mechanism 1 by the AGV logistics vehicle 6 for automatic glue spraying;

[0055] 2. After the glue spraying is completed, the material is transferred to the automatic drying mechanism 2 and starts to be automatically dried. If there is a lot of material on the automatic drying mechanism 2, the glue sprayed material is temporarily stored in the buffer material rack 17 and then transferred to the automatic drying mechanism 2 for automatic drying;

[0056] 3. After drying, the material is transferred to the coating mechanism 3 to start the coating operation. The coated material is placed on the conveyor belt II3-2. If the automatic pressing mechanism 4 is pressing, the coated material is temporarily stored in the buffer rack II8 and then transferred to the automatic pressing mechanism 4 for pressing.

[0057] 4. The parts are transported to the automatic pressing mechanism 4 via the conveyor belt II3-2. After the materials are pressed on the press 4-2, the material transfer robot 4-1 transfers the pressed materials to the conveyor belt III5-1.

[0058] 5. The material is transported to the inspection agency 5 by the conveyor belt III5-1. After inspection, the material is transferred to the standard material rack 9 and then transferred to the warehouse by the AGV logistics vehicle 6.

[0059] The above description of the embodiments is intended to facilitate understanding and use of the utility model by those skilled in the art. Those skilled in the art will readily be able to make various modifications to these embodiments and apply the general principles described herein to other embodiments without requiring inventive effort. Therefore, the utility model is not limited to the above-described embodiments. Improvements and modifications made by those skilled in the art based on the disclosure of this utility model without departing from the scope of this utility model should be within the scope of protection of this utility model.

Claims

1. A covering parts manufacturing production line, characterized in that: The invention comprises an automatic glue spraying mechanism (1), an automatic drying mechanism (2), a coating mechanism (3), an automatic pressing mechanism (4) and an inspection mechanism (5) which are connected in sequence, wherein materials between the automatic glue spraying mechanism (1), the automatic drying mechanism (2), the coating mechanism (3), the automatic pressing mechanism (4) and the inspection mechanism (5) are transported respectively by a conveyor belt or a robotic arm; The automatic drying mechanism (2) includes a conveyor belt I (2-1), the coating mechanism (3) includes a conveyor belt II (3-2), the automatic pressing mechanism (4) includes a material transfer mechanical arm (4-1), and the inspection mechanism (5) includes a conveyor belt III (5-1); the material is transferred between the automatic drying mechanism (2), the coating mechanism (3), the automatic pressing mechanism (4) and the inspection mechanism (5) via the conveyor belt I (2-1), the conveyor belt II (3-2), the material transfer mechanical arm (4-1) and the conveyor belt III (5-1); The coating mechanism (3) further includes a coating workbench (3-1), and the automatic pressing mechanism (4) further includes a press (4-2); the coating workbench (3-1) is arranged between the conveyor belt I (2-1) and the conveyor belt II (3-2), and the press (4-2) is arranged between the conveyor belt II (3-2) and the material transfer mechanical arm (4-1).

2. A covering parts manufacturing production line according to claim 1, characterized in that: The automatic drying mechanism (2) further comprises a heater (2-2), an environmental sensor (2-4), a speed sensor (2-7), a control system (2-8) and a housing (2-9); the housing (2-9) is arranged above the conveyor belt 1 (2-1); the heater (2-2) is arranged at the top of the inner wall of the housing (2-9) and directly above the conveyor belt; the environmental sensor (2-4) is arranged at the side of the inner wall of the housing (2-9); the speed sensor (2-7) is arranged on the driving wheel of the conveyor belt 1 (2-1); the control system (2-8) is electrically connected to the heater (2-2), the environmental sensor (2-4) and the speed sensor (2-7), and is arranged outside the housing (2-9).

3. A covering parts manufacturing production line according to claim 2, characterized in that: The number of the heaters (2-2) is greater than or equal to 3, and they are arranged in sequence along the conveyor belt I (2-1).

4. The cladding parts manufacturing production line according to claim 2, characterized in that: The automatic drying mechanism (2) further comprises a hot air circulation fan (2-3), which is located at the top and side of the inner wall of the shell (2-9) and is electrically connected to the control system (2-8).

5. The cladding parts manufacturing production line according to claim 4, characterized in that: The wind from the top hot air circulation fan (2-3) is blown downward from the top and passes through the heater (2-2); the wind from the side hot air circulation fan (2-3) is blown from the side toward the center of the automatic drying mechanism (2).

6. The cladding parts manufacturing production line according to claim 1, characterized in that: The automatic drying mechanism (2) further comprises a pressure release valve (2-5) and a ventilation port (2-6), and the pressure release valve (2-5) and the ventilation port (2-6) are both arranged on the top of the outer wall of the shell (2-9).

7. The cladding parts manufacturing production line according to claim 1, characterized in that: The covering mechanism (3), the automatic pressing mechanism (4) and the inspection mechanism (5) in the covering part manufacturing production line are arranged in sequence to form a U-shaped structure.

8. The cladding parts manufacturing production line according to claim 1, characterized in that: The coating manufacturing production line further comprises a buffer material rack I (7) and a buffer material rack II (8); the buffer material rack I (7) is arranged between the automatic glue spraying mechanism (1) and the automatic drying mechanism (2), and the buffer material rack II (8) is arranged between the coating mechanism (3) and the automatic pressing mechanism (4).

9. The cladding parts manufacturing production line according to claim 1, characterized in that: The covering component manufacturing production line further comprises a standard material rack (9), which is arranged downstream of the inspection mechanism (5).

10. The cladding parts manufacturing production line according to claim 1, characterized in that: The coating manufacturing production line further includes an AGV transfer mechanism (6), which is arranged on both sides of the coating manufacturing production line and is used to transfer uncoated materials to the automatic glue spraying mechanism (1) and to transfer coated materials to a warehouse.

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