Flat pressing type multifunctional hot melting laminating machine
By designing a multifunctional hot-melt laminating machine, the problems of single function of the fabric laminating machine and shutdown during roll change were solved, thus achieving improved fabric quality and increased production efficiency.
Patent Information
- Application Number
- CN202422576598.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing fabric laminating machines have a single function and need to be shut down when replacing fabric rolls, which affects production efficiency.
A multifunctional hot melt laminating machine is designed, which includes a glue coating machine, a flat pressing mechanism and a hot melt laminating mechanism. It has the functions of glue spraying and film unwinding, combines flat pressing and hot melt laminating processes, and is equipped with upper and lower temporary storage and conveying racks to realize non-stop roll changing.
It realizes the multifunctional bonding of fabrics, improves fabric quality and production efficiency, reduces the equipment footprint, and can replace fabric rolls without stopping the machine.
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Figure CN223443068U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of fabric bonding, in particular to a flat pressing multifunctional hot melt bonding machine. BACKGROUND
[0002] Single performance fabric often cannot meet the actual use requirements, and is beneficial to the decoration fabric in the automobile. For example, the performance of the automobile fabric mainly includes wear resistance, air permeability, waterproofness, tear resistance, aging resistance, environmental protection, etc. Therefore, bonding of multiple fabrics into a composite fabric is a common practice in the industry to increase the functions of the fabric.
[0003] Most of the bonding of multiple fabrics uses glue bonding or hot melt adhesive film welding. The existing fabric bonding machine can only bond with glue or melt the hot melt adhesive film, and the function is relatively single. At the same time, after the fabric is unwound, the traditional fabric bonding machine needs to be stopped to replace and splice the new roll of fabric, which greatly reduces the production efficiency. SUMMARY
[0004] To solve the above problems, the present application discloses a flat pressing multifunctional hot melt bonding machine, which comprises a glue spreading machine, a flat pressing mechanism and a hot melt bonding mechanism.
[0005] The inside of the glue spreading machine is provided with a glue spreading mechanism or a glue film unwinding mechanism to spray glue or place glue film between the two fabrics. The glue film referred to here is a hot melt adhesive film, which is a film product with or without release paper, and can be conveniently operated continuously or intermittently. It can be widely used for bonding various fabrics, paper, high polymer materials and metals. According to the requirements of the fabric production process, the two fabrics can be bonded with glue or welded with glue film. Therefore, the selection of the production process of the two can realize the multifunction of the bonding machine.
[0006] The flat pressing mechanism comprises two conveying belts arranged in an upper and lower position and bonded with each other, and the fabric after glue spreading passes between the two conveying belts. The flat pressing of the fabric after glue spreading or glue film insertion can improve the flatness of the fabric, and at the same time remove the gas between the two fabrics, especially the distribution of the applied glue is more uniform, which is beneficial to improve the quality of the fabric.
[0007] The hot melt bonding mechanism comprises two pressing rollers, and the pressing rollers are provided with electric heating elements, and the fabric after flat pressing passes between the two pressing rollers. The pressing rollers further press the two fabrics, and if the glue film is used, the electric heating elements generate heat, and the glue film melts to weld the two fabrics.
[0008] Preferably, a first temporary storage conveyor rack and a second temporary storage conveyor rack are provided on one side of the gluing machine. The first temporary storage conveyor rack and the second temporary storage conveyor rack are arranged in an upper and lower position. The first temporary storage conveyor rack and the second temporary storage conveyor rack are both provided with a conveyor belt, and the fabrics are stacked in a wave-like manner on the conveyor belt. The upper and lower arrangement greatly reduces the floor space occupied by the equipment and can fully utilize the upper space of the factory area. The purpose of providing the first temporary storage conveyor rack and the second temporary storage conveyor rack is to allow the fabrics to be stacked thereon. After the current roll of fabric is unwound and a new roll of fabric is added, the length of fabric reserved on the conveyor belt satisfies the splicing of the new roll of fabric while not affecting the production of subsequent processes, thus achieving a roll-changing operation without stopping the machine, which is conducive to improving production efficiency.
[0009] Preferably, a first unwinding mechanism is provided at the lower part of one end of the first temporary storage conveyor rack, and a second unwinding mechanism is provided at one end of the second temporary storage conveyor rack. The first unwinding mechanism and the second unwinding mechanism are both used to release the fabric and are common production machinery, so they will not be described in detail here.
[0010] Preferably, a storage rack is provided on one side of the hot melt laminating mechanism. The storage rack comprises a rectangular parallelepiped frame composed of a plurality of rods, with relatively movable crossbeams disposed at the upper and lower portions of the frame, and a plurality of rotating rollers disposed on the crossbeams. The storage rack is used to temporarily store the fabric after lamination. If a welding process is used, it also serves to dissipate heat to a certain extent. At the same time, the movement of the upper and lower crossbeams together releases the temporarily stored fabric. If the upper and lower crossbeams are in contact with each other, the fabric is stored.
[0011] Preferably, a winding mechanism is provided on one side of the material storage rack. The material storage rack is used to provide a time window for the winding mechanism to operate when rewinding.
[0012] The beneficial effects of the present invention are as follows:
[0013] 1. It is equipped with glue spraying mechanism and film unwinding mechanism, which are combined with hot melt laminating mechanism. The laminating machine is multifunctional and can be selected according to the process requirements.
[0014] 2. A flattening mechanism is provided. The fabric coated with glue or sandwiched with glue film passes through two conveyor belts, which can improve the flatness of the fabric and minimize the problem of wrinkles on the fabric. If the fabric is coated with glue, the glue can be distributed more evenly between the two fabrics.
[0015] 3. A first temporary storage and conveying rack and a second temporary storage and conveying rack are provided, and are arranged in an upper and lower position, which reduces the floor area and makes full use of the space above the factory building.
[0016] 4. A first temporary storage conveyor rack and a second temporary storage conveyor rack are provided. When a new roll of fabric is replaced, the remaining fabric on the conveyor belt can meet the needs of splicing the new roll of fabric without stopping the machine.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic diagram of the present application.
[0018] LIST OF REFERENCE NUMBERS
[0019] 1, first unwinding mechanism; 2, first temporary storage conveying frame; 3, second unwinding mechanism; 4, second temporary storage conveying frame; 5, glue spreading machine; 6, flat pressing mechanism; 7, hot melt bonding mechanism; 8, storage rack; 9, winding mechanism. DETAILED DESCRIPTION
[0020] The present application will be further illustrated below in conjunction with the drawings and specific embodiments, and it should be understood that the following specific embodiments are only used to illustrate the present application and not to limit the scope of the present application. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" refer to the directions towards or away from the geometric center of a particular component.
[0021] As shown in Figure 1 a flat pressing type multifunctional hot melt bonding machine, comprising a glue spreading machine 5, a flat pressing mechanism 6 and a hot melt bonding mechanism 7.
[0022] The inside of the glue spreading machine 5 is provided with a glue spreading mechanism or a glue film unwinding mechanism, which sprays glue or places glue film between the two fabrics. The glue spreading mechanism is used to spray glue between the two fabrics, and the unwinding mechanism is provided on the glue film roll, which clamps the glue film when the two fabrics are bonded. The glue spreading mechanism and the glue film unwinding mechanism are selected from existing mechanical mechanisms, which will not be described here. According to the fabric production process, the glue spreading and bonding or hot melt connection method is selected, so that the equipment has the advantages of multifunctionality.
[0023] The flat pressing mechanism 6 includes two conveying belts arranged in an upper and lower position and bonded to each other. The fabric after being coated with glue passes between the two conveying belts for flat pressing, i.e. the fabric passes between the two conveying belts, which can flatten the two fabrics and improve the quality of the produced fabric. If the glue spreading process is used, the cavity between the two fabrics can be removed and the glue distribution can be more uniform.
[0024] The hot melt bonding mechanism 7 includes two pressure rollers, and the pressure rollers are provided with electric heating elements. The fabric after flat pressing passes between the two pressure rollers. The two pressure rollers can further improve the flatness of the fabric. If the glue film process is used, the electric heating elements generate heat, which heats the fabric and melts the glue film, i.e. realizes the fusion of the two fabrics.
[0025] The side of the gluing machine 5 is provided with a first temporary storage conveying frame 2 and a second temporary storage conveying frame 4, and the first temporary storage conveying frame 2 and the second temporary storage conveying frame 4 are arranged in an up-down manner, which can greatly reduce the floor area of the equipment and improve the utilization rate of the workshop space, and the first temporary storage conveying frame 2 and the second temporary storage conveying frame 4 are both provided with a conveying belt, and the fabric is stacked in a wave shape on the conveying belt, that is, the fabric is pre-stacked on the conveying belt, and when the new fabric roll is replaced, the fabric on the conveying belt can meet the splicing of the new fabric roll while meeting the non-stop of the equipment.
[0026] The first end of the first temporary storage conveying frame 2 is provided with a first unwinding mechanism 1, and the first end of the second temporary storage conveying frame 4 is provided with a second unwinding mechanism 3, and the first unwinding mechanism 1 and the second unwinding mechanism 3 are both used for releasing the fabric, and are conventional production mechanical mechanisms, which will not be described here.
[0027] Further, in order to be able to stack the fabric in a wave shape on the conveying belt, the first temporary storage conveying frame 2 and the second temporary storage conveying frame 4 are both provided with a fabric conveying mechanism at one end, that is, the fabric on the first unwinding mechanism 1 and / or the second unwinding mechanism 3 is pulled out and sent to the conveying belt.
[0028] The side of the hot melt bonding mechanism 7 is provided with a storage rack 8, and the storage rack 8 includes a cuboid frame composed of a plurality of rod members, and the frame is built by at least twelve rod members, and the upper part and the lower part of the frame are provided with beams that can move relative to each other, and the specific conveying mode can be that at least one bidirectional screw rod is provided, and the upper ends are respectively threadedly connected with the upper and lower beams, and when the bidirectional screw rod is driven to rotate by a driving unit such as a driving motor, the upper and lower beams are close to or away from each other, when the beams are close to each other, the fabric storage of the storage rack 8 is reduced, and when the beams are away from each other, the fabric on the storage rack 8 is increased, and a plurality of rotating rollers are arranged on the beams, and the fabric passes through the rotating rollers in an S-shaped manner, so as to realize the storage of the fabric, and the storage mode can also convey the fabric.
[0029] The side of the storage rack 8 is provided with a winding mechanism 9, and the fabric after bonding is wound, and the use of the storage rack 8 provides a time window for the rewinding operation of the winding mechanism 9, and the winding mechanism 9 is also a common production machine, so it will not be described here.
[0030] The technical means disclosed in the scheme of the application is not limited to the technical means disclosed in the above-mentioned embodiments, and also includes the technical solutions composed of any combination of the above technical features.
Claims
1. A flat-press multifunctional hot melt laminating machine, characterized by: It includes a glue coating machine (5), a flat pressing mechanism (6) and a hot melt laminating mechanism (7); The glue coating machine (5) is provided with a glue coating mechanism or a glue film unwinding mechanism inside, which sprays glue or places glue film between two fabrics; The flattening mechanism (6) comprises two conveyor belts arranged in an upper and lower position and fitted to each other, so that the fabric after being coated with glue passes through between the two conveyor belts and is flattened; The hot melt bonding mechanism (7) comprises two pressing rollers, and the pressing rollers are provided with electric heating elements, so that the fabric after flat pressing passes between the two pressing rollers.
2. The flat-press multifunctional hot melt laminating machine according to claim 1, characterized in that: A first temporary storage conveyor rack (2) and a second temporary storage conveyor rack (4) are provided on one side of the gluing machine (5); the first temporary storage conveyor rack (2) and the second temporary storage conveyor rack (4) are arranged in an upper and lower position; the first temporary storage conveyor rack (2) and the second temporary storage conveyor rack (4) are both provided with a conveyor belt, and the fabrics are stacked in a wave-like manner on the conveyor belt.
3. The flat-press multifunctional hot melt laminating machine according to claim 2, characterized in that: A first unwinding mechanism (1) is provided at the lower portion of one end of the first temporary storage conveying rack (2), and a second unwinding mechanism (3) is provided at one end of the second temporary storage conveying rack (4).
4. The flat-press multifunctional hot melt laminating machine according to claim 1, characterized in that: A material storage rack (8) is provided on one side of the hot melt bonding mechanism (7), and the material storage rack (8) comprises a rectangular parallelepiped frame composed of a plurality of rods, and a relatively movable crossbeam is provided at the upper and lower parts of the frame, and a plurality of rotating rollers are provided on the crossbeam.
5. The flat-press multifunctional hot melt laminating machine according to claim 4, characterized in that: A winding mechanism (9) is provided on one side of the material storage rack (8).