Automatic laser etching, transfer printing and boxing system
By designing an automated laser engraving, pad printing and packing system, the problem of low efficiency caused by multiple clamping and handling during the laser engraving and printing process was solved, the automated processing of products was achieved, and the production efficiency and yield rate were improved.
Patent Information
- Application Number
- CN202422830989.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-19
AI Technical Summary
In the prior art, the laser engraving and printing processes require multiple clamping and handling of the workpiece, resulting in low work efficiency.
An automated laser engraving, pad printing and boxing system is designed, including a pad printing device and a boxing device. A first conveying mechanism, a laser engraving machine, a pad printing machine, a curing machine, a gripping mechanism and a second conveying mechanism are used to realize automated laser engraving, pad printing, curing and boxing of products, reducing manual intervention.
It improves production efficiency and yield rate, reduces manual operations and improves production efficiency.
Smart Images

Figure CN223443111U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field especially relates to a kind of automatic laser etching, pad printing and boxing system. BACKGROUND
[0002] In manufacturing industry, pad printing is a kind of printing method using silicone pad to transfer ink from intaglio to workpiece, and the printed characters are generally flush with or slightly convex on the surface of workpiece. In the related art, the workpiece is first manually transported to a laser etching device, and the laser etching device forms character patterns on the workpiece by laser etching. Then, the workpiece is manually transported to a printing position, and the character patterns on the surface of the workpiece are printed by silk screen printing and pad printing. However, the related art has the following problems in the character printing process. The workpiece needs to be clamped and transported multiple times during laser etching and printing, resulting in low work efficiency. SUMMARY
[0003] The utility model aims at the technical problem existing in the background art, and provides an automatic laser etching, pad printing and boxing system.
[0004] To achieve the above technical purpose, the utility model adopts the following technical scheme in the first aspect:
[0005] An automatic laser etching, pad printing and boxing system includes a pad printing device and a boxing device. The pad printing device is used for laser etching and pad printing of products. The boxing device is used for receiving products from the pad printing device and packaging the products. The pad printing device includes a first conveying mechanism, a laser etching machine, a pad printing machine and a curing machine. The first conveying mechanism is used for moving products from a first position to a second position. The laser etching machine, the pad printing machine and the curing machine are respectively arranged between the first position and the second position, and are respectively used for laser etching, pad printing and curing treatment of products. The boxing device includes a grabbing mechanism, a second conveying mechanism and a plurality of boxes. The plurality of boxes are respectively placed on the second conveying mechanism. The grabbing mechanism is used for grabbing products at the second position and placing them into corresponding boxes. The corresponding boxes are conveyed by the second conveying mechanism.
[0006] Preferably, the first conveying mechanism includes a shuttle rail and a loading station mounted on the shuttle rail. The first position and the second position are respectively located at the two ends of the shuttle rail. The shuttle rail drives the loading station to move between the first position and the second position.
[0007] Preferably, the loading station includes a first driving member mounted on a carrier plate and a rotating table. The carrier plate is mounted on the shuttle rail and moves between the first position and the second position under the drive of the shuttle rail. The first driving member is drivingly connected with the rotating table to drive the rotating table to flip. The rotating table is used for placing products and rotating them horizontally.
[0008] Preferably, the rotating table is provided with a plurality of suction nozzles for sucking the products.
[0009] Preferably, the first conveying mechanism further comprises a lifting member drivingly connected with the shuttle rail to adjust the height position of the shuttle rail.
[0010] Preferably, the grabbing mechanism comprises a three-axis driving module and a mechanical hand drivingly connected with the three-axis driving module, the three-axis driving module being arranged above the second conveying mechanism, under the driving of the three-axis driving module, the mechanical hand grabs the product at the second position and places it into the corresponding box.
[0011] Preferably, the mechanical hand is a cylinder suction nozzle structure.
[0012] Preferably, the second conveying mechanism comprises a plurality of parallel conveying rails.
[0013] Compared with the prior art, the utility model has the following beneficial technical effects: it comprises a pad printing device and a boxing device, the pad printing device is used for laser engraving and pad printing the product, the pad printing device comprises a first conveying mechanism, a laser engraver, a pad printing machine and a curing machine, which are respectively used for laser engraving, pad printing and curing treatment of the product, the boxing device comprises a grabbing mechanism, a second conveying mechanism and a plurality of boxes, the plurality of boxes are respectively placed on the second conveying mechanism, the grabbing mechanism is used for grabbing the product at the second position and placing it into the corresponding box, the corresponding box is conveyed by the second conveying mechanism, automatic laser engraving, pad printing, curing and boxing treatment of the product are realized, manual intervention is reduced, and production efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model embodiment;
[0015] Figure 2 It is a structural schematic view of the utility model embodiment; Figure One
[0016] Figure 3 It is a structural schematic view of the first conveying mechanism in the utility model embodiment;
[0017] Figure 4 It is a structural schematic view of the utility model embodiment; Figure Two
[0018] Label: 100, 101 first conveying mechanism, 1011 first position, 1012 second position, 1013 shuttle rail, 1014 feeding station, 1015 carrier plate, 1016 first driving member, 1017 rotating table, 1018 suction nozzle, 1019 lifting member, 102 laser etching machine, 103 pad printing machine, 104 curing machine, 200 boxing device, 201 grabbing mechanism, 2011 three-axis driving module, 2012 mechanical hand, 202 second conveying mechanism, 2021 conveying rail, 203 box. DETAILED DESCRIPTION
[0019] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0020] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or groups must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0021] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be connected, or it can be connected. It can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be connected between two groups. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0023] As Figures 1-4The utility model provides a kind of automatic laser etching, pad printing and boxing system, it includes pad printing device 100 and boxing device 200, pad printing device 100 is used to carry out laser etching and pad printing to product;Boxing device 200 is used to receive the product from the pad printing device 100 and package the product;Pad printing device 100 includes first conveying mechanism 101, laser etching machine 102, pad printing machine 103 and curing machine 104, first conveying mechanism 101 is used to move product from first position 1011 to second position 1012, laser etching machine 102, pad printing machine 103 and curing machine 104 are respectively arranged between first position 1011 to second position 1012, and are respectively used to carry out laser etching, pad printing and curing treatment to product;Boxing device 200 includes grabbing mechanism 201, second conveying mechanism 202 and multiple boxes 203, multiple boxes 203 are respectively placed on second conveying mechanism 202, grabbing mechanism 201 is used to grab and place product in corresponding box 203 in second position 1012, corresponding box 203 is conveyed by second conveying mechanism 202.
[0024] Specific implementation is that product is placed to first position 1011 of first conveying mechanism 101 by external equipment or artificially, product is moved from first position 1011 to second position 1012 by first conveying mechanism 101, during this moving, product passes through laser etching machine 102, pad printing machine 103 and curing machine 104 in turn and is executed laser etching, pad printing and curing treatment, wherein lifting platform is provided on laser etching machine 102, the lifting platform is used to regulate the height position of laser etching machine 102, pad printing machine 103 adopts four-color pad printing equipment in the embodiment, product is printed by four colors in turn when entering the processing area of pad printing machine 103, because printed ink needs to be dried, curing machine 104 is additionally provided behind pad printing machine, wherein curing machine 104 adopts UV lamp, and ultraviolet irradiation is used to the printed ink, product is moved to second position 1012 after experiencing laser etching, pad printing and curing treatment, two kinds of sensors are provided in boxing device 200, one kind of sensor is erected close to second position 1012 and is used to detect whether there is product in second position 1012, the second kind of sensor is erected on second conveying mechanism 202 and is used to detect whether there is box 203, after meeting the two conditions, grabbing mechanism 201 starts and grabs product in second position 1012, moves product to corresponding box 203, to realize automatic pad printing and boxing of product, without artificial intervention, effectively improve production efficiency, and improve the yield of production.
[0025] Further, the first conveying mechanism 101 comprises a shuttle rail 1013 and a feeding station 1014 mounted on the shuttle rail 1013, the first position 1011 and the second position 1012 are respectively located at the first end and the second end of the shuttle rail 1013, and the shuttle rail 1013 drives the feeding station 1014 to move between the first position 1011 and the second position 1012.
[0026] Specifically, the shuttle rail 1013 is a linear motor structure and spans the entire pad printing device 100, and the driving motor is designed in the axial direction to reduce the occupied space. Here, the shuttle rail 1013 is preferably a linear motor, and of course other structures such as a pneumatic cylinder linear transmission structure, a magnetic transmission structure, or even multiple mechanisms assembled to realize the function of linear conveying can also be used.
[0027] Further, the feeding station 1014 comprises a carrier plate 1015, a first driving member 1016 and a rotating table 1017 mounted on the carrier plate 1015, the carrier plate 1015 is mounted on the shuttle rail 1013 and moves between the first position 1011 and the second position 1012 under the drive of the shuttle rail 1013, the first driving member 1016 is drivingly connected with the rotating table 1017 to drive the rotating table 1017 to flip, and the rotating table 1017 is used for placing products and rotating the products horizontally.
[0028] Specifically, the laser-engraved pattern and the printed pattern on the product can not be at the same position and can be on different surfaces, so the feeding station 1014 is capable of timely adjusting the facing angle of the product, the rotating table 1017 is responsible for driving the product to deflect in the horizontal plane, and the first driving member 1016 is drivingly connected with the rotating table 1017 to control the longitudinal deflection of the rotating table 1017, as shown in the accompanying drawings. Figure 3 The rotating table 1017 is composed of a driving motor and a placing plate mounted on the output end of the driving motor, and the first driving member 1016 is also a driving motor. The automatic laser-engraving, pad printing and boxing system has a control end for controlling the mechanisms in the automatic laser-engraving, pad printing and boxing system to operate according to a program, so the feeding station 1014 can perform corresponding actions according to the corresponding program. When moving to the laser-engraving machine 102, the feeding station 1014 performs a first set of actions, when moving to the pad printing machine 103, the feeding station 1014 performs a second set of actions, and when moving to the second position 1012, the feeding station 1014 can also perform a third set of actions to facilitate the product grabbing operation of the grabbing mechanism 201.
[0029] Further, the rotating table 1017 is provided with a plurality of suction nozzles 1018 for adsorbing products.
[0030] Specifically, since the feeding station 1014 will perform various deflection actions, the product needs to be placed more firmly on the rotating table 1017, so the suction nozzle 1018 structure is used to adsorb the product, which effectively adsorbs the product and does not cause other damage to the product. Of course, other product fixing structures such as buckles, magnetic attraction, and adhesion can also be used.
[0031] Further, the first conveying mechanism 101 further comprises a lifting piece 1019, which is drivingly connected with the shuttle rail 1013 to adjust the height position of the shuttle rail 1013.
[0032] Specifically, the lifting piece 1019 adopts a lifting cylinder structure in this embodiment, which adjusts the height position of the shuttle rail 1013 according to the actual production requirements of the product. Of course, the height position of the shuttle rail 1013 can also be adjusted according to the working area of the laser engraving machine 102, the pad printing machine 103, and the curing machine 104.
[0033] Further, the grabbing mechanism 201 comprises a three-axis driving module 2011 and a mechanical hand 2012 drivingly connected with the three-axis driving module 2011, the three-axis driving module 2011 is arranged above the second conveying mechanism 202, under the driving of the three-axis driving module 2011, the mechanical hand 2012 grabs the product placed in the second position 1012 and places it into the corresponding box 203, the mechanical hand 2012 is a cylinder suction nozzle structure, and the second conveying mechanism 202 comprises a plurality of parallelly arranged conveying rails 2021.
[0034] In this embodiment, the three-axis driving module 2011 is in a gantry structure and is arranged above the second conveying mechanism 202, the three-axis driving module 2011 performs the grabbing and placing operation of the mechanical hand 2012 in three-dimensional space, and the conveying rail 2021 specifically comprises two parallelly arranged conveying rails. Since there is only one three-axis driving module 2011, the amount of products operated will not be too large, and the boxes 203 on the two conveying rails 2021 can also be used alternately. The mechanical hand 2012 is a cylinder suction nozzle structure, so that the mechanical structures of the entire automatic laser engraving, pad printing and boxing system are uniformly used, the program and purchase cost can be well controlled, and the cylinder suction nozzle will not cause damage to the product when sucking the product, effectively and quickly grabbing the product.
[0035] The above is one or more embodiments provided in combination with specific content, and it is not intended that the specific implementation of the utility model is limited to these descriptions. Any approximation, similarity, or replacement of the method and structure of the utility model, or any technical deduction or replacement under the concept of the utility model, should be considered as the protection scope of the utility model.
Claims
1. An automated laser engraving, pad printing and packing system, characterized in that: include: A pad printing device (100) for laser engraving and pad printing a product; a boxing device (200), configured to receive the product from the pad printing device (100) and package the product; The pad printing device (100) comprises a first conveying mechanism (101), a laser engraving machine (102), a pad printing machine (103) and a curing machine (104); the first conveying mechanism (101) is used to move the product from a first position (1011) to a second position (1012); the laser engraving machine (102), the pad printing machine (103) and the curing machine (104) are respectively arranged between the first position (1011) and the second position (1012), and are respectively used to perform laser engraving, pad printing and curing on the product; The boxing device (200) comprises a grabbing mechanism (201), a second conveying mechanism (202), and a plurality of boxes (203). The plurality of boxes (203) are respectively placed on the second conveying mechanism (202). The grabbing mechanism (201) is used to grab the product at the second position (1012) and place it into the corresponding box (203), and the corresponding box (203) is conveyed by the second conveying mechanism (202).
2. The automated laser engraving, pad printing and packing system according to claim 1, characterized in that: The first conveying mechanism (101) includes a shuttle rail (1013) and a loading station (1014) installed on the shuttle rail (1013), the first and second ends of the shuttle rail (1013) are the first position (1011) and the second position (1012), respectively, and the shuttle rail (1013) drives the loading station (1014) to move between the first position (1011) and the second position (1012).
3. The automated laser engraving, pad printing and packing system according to claim 2, characterized in that: The loading station (1014) includes a carrier plate (1015), a first driving member (1016) and a rotating table (1017) both of which are installed on the carrier plate (1015). The carrier plate (1015) is installed on the shuttle rail (1013). Driven by the shuttle rail (1013), the carrier plate (1015) moves between the first position (1011) and the second position (1012). The first driving member (1016) is connected to the rotating table (1017) to drive the rotating table (1017) to flip. The rotating table (1017) is used to place the product and rotate the product horizontally.
4. The automated laser engraving, pad printing and packing system according to claim 3, characterized in that: The rotating table (1017) is provided with a plurality of suction nozzles (1018), and the suction nozzles (1018) are used to absorb the product.
5. The automated laser engraving, pad printing and packing system according to claim 2, characterized in that: The first conveying mechanism (101) further includes a lifting member (1019), and the lifting member (1019) is drivingly connected to the shuttle rail (1013) to adjust the height position of the shuttle rail (1013).
6. The automated laser engraving, pad printing and packing system according to claim 1, characterized in that: The gripping mechanism (201) comprises a three-axis driving module (2011) and a manipulator (2012) drivingly connected to the three-axis driving module (2011); the three-axis driving module (2011) is mounted above the second conveying mechanism (202); and under the drive of the three-axis driving module (2011), the manipulator (2012) grips the product placed at the second position (1012) and places it into the corresponding box (203).
7. The automated laser engraving, pad printing and boxing system according to claim 6, characterized in that: The manipulator (2012) is a cylinder suction nozzle structure.
8. The automated laser engraving, pad printing and boxing system according to claim 4, characterized in that: The second conveying mechanism (202) includes a plurality of conveying rails (2021) arranged side by side.