Sintered flux packaging and bearing structure

Abstract

The utility model discloses a sintered flux packaging and bearing structure, which relates to the technical field of sintered flux packaging and bearing, and comprises fixed plates, support frames symmetrically fixed between the fixed plates front and back, a feed opening arranged above the middle of the support frames and a conveyor belt driven by a conveyor motor below the support frames, bearings are embedded in the opposite faces of the fixing plates, rotating shafts are arranged in the bearings, threaded rods are fixed to the opposite faces of the rotating shafts, a driving motor for driving the threaded rods to rotate is arranged on the surface of the front end fixing plate, and a plurality of movable blocks are arranged on the surfaces of the threaded rods at equal intervals. The automatic packaging device is reasonable in design structure, the packaging process can be continuously and efficiently carried out through orderly movement of the multiple movable blocks on the threaded rod in cooperation with monitoring of the precise pressure type sensor and control of the driving motor, compared with traditional manual packaging, the packaging speed can be increased by multiple times, the production efficiency is greatly improved, and the production cost is reduced. And the large-scale production requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of sintered flux packaging and receiving, in particular to a sintered flux packaging and receiving structure. Background Art

[0002] In the field of welding materials, sintered flux, a key auxiliary welding material, is experiencing a continuous expansion in both production scale and application scope alongside the booming industrial manufacturing sector. In particular, the demand for high-quality welded connections is rapidly increasing in industries such as heavy machinery manufacturing, shipbuilding, bridge engineering, and the petrochemical industry, highlighting the growing importance of sintered flux.

[0003] In the packaging process, traditional sintered flux packaging methods mostly rely on manual operations, which have many disadvantages. Manual packaging efficiency is extremely low. Workers need to manually open the packaging bags, fill the flux, weigh, seal, and perform a series of operations. This greatly limits the packaging speed and makes it difficult to meet the growing production needs. In addition, manual operation makes it difficult to ensure the accurate and consistent weight of each bag of flux when it is received, and large weight deviations often occur.

[0004] Furthermore, due to the lack of effective protective measures and precise material control during traditional manual packaging, flux is prone to leakage and scattering during the packaging process, resulting in significant material waste and increased production costs. Furthermore, long periods of repetitive manual labor can easily lead to worker fatigue and boredom, resulting in inconsistent packaging quality, further impacting production efficiency and product quality. To address this issue, we have developed a sintered flux packaging receiving structure to address these issues. Utility Model Content

[0005] (1) Technical problems solved

[0006] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a sintered flux packaging and receiving structure.

[0007] (2) Technical solution

[0008] In order to achieve the above object, the utility model provides the following technical scheme: a sintering flux packaging receiving structure, including fixed plate, the support frame fixed between the fixed plate before and after symmetry, and the unloading port of support frame middle horizontal top position setting and the conveyer belt of support frame below through the drive of conveyer motor, the opposite surface of fixed plate is inlayed with bearing, bearing is provided with the shaft, the opposite surface of shaft is fixed with threaded rod, the surface of front end fixed plate is provided with the drive motor of threaded rod rotation drive, a plurality of movable blocks are provided with on the surface of threaded rod, movable block can pass through the movable slot of support frame opened in succession, piezoelectric sensor is provided in movable slot, the connecting groove is opened in movable block, the packaging bag is arranged between two opposite movable blocks, and the packaging bag is clamped in the connecting groove through the connecting block, the cambered groove is opened in movable block side, the trigger block is arranged in cambered groove, the sliding slot is opened in the opposite surface of support frame, the sliding block that slides up and down on the surface of sliding rod is arranged in the inside of sliding slot, the reset spring is connected to the bottom end of sliding block on the surface of sliding rod, the high position sensor is arranged on the inner wall of sliding slot upper side, the low position sensor is arranged on the inner wall of sliding slot lower side.

[0009] Further, the processor is electrically connected with the drive motor, the conveyer motor, the low position sensor, the high position sensor and the piezoelectric sensor.

[0010] Further, the opposite surface of the sliding block between the two support frames is fixed with a supporting plate, and the supporting plate is located at the center position of the support frame to support the packaging bag during unloading.

[0011] Further, the limit slot is opened in the support frame, the limit block is slidably arranged in the limit slot, and the limit block is located on the surface of the movable block.

[0012] Further, the threaded rod passes through the movable slot in the support frame.

[0013] (Three) beneficial effects:

[0014] Compared with the prior art, the sintering flux packaging receiving structure has the following beneficial effects:

[0015] Firstly, the utility model combines structure design with automatic control system, realizes full-process automation from packaging bag installation, flux filling to conveying output, multiple movable blocks orderly move on the threaded rod, cooperates with precise pressure sensor monitoring and drive motor control, so that the packaging process can be continuously and efficiently carried out, the packaging speed can be improved by several times compared with traditional manual packaging, the production efficiency is greatly improved, and large-scale production demand is met.

[0016] The utility model discloses a high-precision monitoring and control system is built through piezoelectric sensor, high sensor and low sensor cooperation processor work, and piezoelectric sensor can accurately perceive the position change of movable block, when the flux falls into the packing bag and reaches the preset weight, rapidly signal transmission is given to the processor, and high and low sensor real -time monitoring slider position, thereby accurately reflecting the filling state of packing bag, based on these accurate signal feedback, the processor can accurately regulate and control the start -stop and rotational speed of drive motor and transmission motor, can effectively complete the operation of the packing bag with flux is received. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three -dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the utility model Figure 1 Movable block moves to the front structure schematic diagram in the utility model;

[0019] Figure 3 It is the structure schematic diagram of support frame in the utility model;

[0020] Figure 4 It is the structure schematic diagram of tray in the utility model;

[0021] Figure 5 It is the split structure schematic diagram of movable block and connecting block in the utility model;

[0022] Figure 6 It is the circuit connection schematic diagram in the utility model.

[0023] In the drawing: 1, fixed plate; 2, drive motor; 3, support frame; 4, threaded rod; 5, movable block; 6, blanking port; 7, connecting block; 8, packing bag; 9, connecting groove; 10, rotating shaft; 11, bearing; 12, transmission motor; 13, conveyer belt; 14, movable slot; 15, limit slot; 16, sliding groove; 17, low sensor; 18, high sensor; 19, support plate; 20, sliding rod; 21, slider; 22, reset spring; 23, limit block; 24, radian groove; 25, trigger block; 26, processor; 27, piezoelectric sensor. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the utility model, and apparently, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0025] As Figures 1-6As shown, the utility model provides a technical scheme: a sintering flux packaging bearing structure, including fixed plate 1, the front -back symmetry fixed support frame 3 between fixed plate 1 and the support frame 3 middle horizontal upper position setting of blanking mouth 6 and the support frame 3 below through the transmission motor 12 drive's conveyer belt 13, adopt two conveyer belts 13 and use corresponding conveyer belt 13 when moving in the movable block 5 before and after, the packaging bag 8 of packaged transmission can be through the new packaging bag 8 of connecting block 7 clamping after, according to movable block 5 reverse motion realizes new loading, also can realize uninterrupted work simultaneously, the fixed plate 1 opposite surface inlaying has bearing 11, bearing 11 in the setting has the shaft 10, the opposite surface of shaft 10 is fixed with threaded rod 4, threaded rod 4 passes through the movable slot 14 in support frame 3, the front end fixed plate 1 surface is provided with the drive motor 2 of driving threaded rod 4 rotation, threaded rod 4 surface equidistantly is provided with a plurality of movable blocks 5, movable block 5 can pass through the movable slot 14 of being set up on support frame 3 in turn, utilize movable block 5 and move on the surface of threaded rod 4, simultaneously drive the movement of the packaging bag 8 of packaged.

[0026] According to Figures 3-5 As shown, movable slot 14 is provided with piezoelectric sensor 27, and connecting groove 9 is formed in movable block 5. Packaging bag 8 is arranged between two opposite movable blocks 5, and the packaging bag 8 is clamped in the connecting groove 9 through the connecting block 7. Arc slot 24 is formed in the side surface of movable block 5, and trigger block 25 is arranged in the arc slot 24. Piezoelectric sensor 27 in movable slot 14 is triggered by trigger block 25. After piezoelectric sensor 27 is triggered, drive motor 2 stops working. External blanking mechanism blanks through blanking mouth 6, and the flux to be packaged is sent into the packaging bag 8.

[0027] Meanwhile, the slider 21 is fixed to the supporting plate 19 opposite to the surface of the supporting frame 3, the supporting plate 19 is located at the center of the supporting frame 3, and the supporting plate 19 supports the packaging bag 8 during discharging; the opposite surface of the supporting frame 3 is provided with a sliding groove 16, the sliding groove 16 is internally provided with a slider 21 which slides up and down on the surface of the sliding rod 20, the bottom end of the slider 21 is sleeved with a reset spring 22 on the surface of the sliding rod 20, the inner wall of the sliding groove 16 is provided with a high-level sensor 18 at the upper side, and the inner wall of the sliding groove 16 is provided with a low-level sensor 17 at the lower side; when the weight of the packaging bag 8 increases, the slider 21 moves downward, the low-level sensor 17 triggers, and then the external discharging mechanism stops discharging; the driving motor 2 works to move the next movable block 5 into the movable groove 14, and the packaging bag 8 with weight also moves on the surface of the conveying belt 13, and then the operator stitches the packaging; when the movable block 5 is moved again, the packaging bag 8 is slid out of the movable block 5 and falls onto the conveying belt 13 for conveying; after the packaging with weight is removed from the surface of the supporting plate 19, the reset spring 22 at the bottom end of the slider 21 resets the supporting plate 19 to the high-level sensor 18, and then the repetitive operation is performed from the packaging bag 8 installation, the solder filling to the conveying output, the whole process is automatically operated, the worker only needs to initially install the packaging bag 8 and start the equipment, and the subsequent operation is automatically completed by the system; compared with the traditional manual packaging, the efficiency is improved by several times, the labor shortage pressure is effectively relieved, the labor cost is reduced, and the packaging failure and quality fluctuation caused by human factors are reduced.

[0028] Specifically, as shown in Figure 5 The limiting slot 15 is arranged in the supporting frame 3, and the limiting block 23 slides in the limiting slot 15 and is located on the surface of the movable block 5, so that the movable block 5 can move in the supporting frame 3 and the stability of the movable block 5 is improved.

[0029] Specifically, as shown in Figure 6 The processor 26 is electrically connected with the driving motor 2, the conveying motor 12, the low-level sensor 17, the high-level sensor 18 and the piezoelectric sensor 27, and the driving motor 2, the conveying motor 12, the low-level sensor 17, the high-level sensor 18 and the piezoelectric sensor 27 are matched with the processor 26; the piezoelectric sensor 27 accurately monitors the position of the movable block 5, and sends a signal to the processor 26 as soon as the movable block 5 reaches the specified position where the solder falls into the packaging bag 8 and reaches the preset weight; the high-level and low-level sensors 17 track the position of the slider 21 in real time, reflect the filling state of the packaging bag 8, and the processor 26 accurately controls the driving motor 2 and the conveying motor 12 according to the signals to realize continuous work.

[0030] It should be noted that in this paper, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "fixed", "mounted", "connected", "connected" should be understood broadly, for example, "mounted" can be fixedly connected, or can be detachably connected, or integrally connected; "connected" can be mechanical connection, or electrical connection; "connected" can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A sintered flux packaging receiving structure, comprising a fixed plate (1), a support frame (3) symmetrically fixed between the fixed plates (1), a feed opening (6) arranged at a position above the middle level of the support frame (3), and a conveyor belt (13) driven by a conveying motor (12) below the support frame (3), characterized in that: The opposite surface of the fixed plate (1) is inlaid with a bearing (11), a rotating shaft (10) is provided in the bearing (11), a threaded rod (4) is fixed to the opposite surface of the rotating shaft (10), a driving motor (2) for driving the threaded rod (4) to rotate is provided on the surface of the front fixed plate (1), a plurality of movable blocks (5) are equidistantly provided on the surface of the threaded rod (4), the movable blocks (5) can pass through the movable groove (14) provided on the support frame (3) in sequence, a piezoelectric sensor (27) is provided in the movable groove (14), a connecting groove (9) is provided in the movable block (5), and a connecting groove (9) is provided between the two opposite movable blocks (5). A packaging bag (8) is provided, and the packaging bag (8) is clamped in the connecting groove (9) through the connecting block (7); a radian groove (24) is provided on the side of the movable block (5); a trigger block (25) is provided in the radian groove (24); a slide groove (16) is provided on the opposite surface of the support frame (3); a slider (21) is provided inside the slide groove (16) and slides up and down on the surface of the slide rod (20); a reset spring (22) is sleeved on the surface of the slide rod (20) at the bottom end of the slider (21); a high position sensor (18) is provided above the inner wall of the slide groove (16); and a low position sensor (17) is provided below the inner wall of the slide groove (16).

2. The sintered flux packaging receiving structure according to claim 1, characterized in that: The device further comprises a processor (26), and the processor (26) is electrically connected to the driving motor (2), the transmission motor (12), the low-position sensor (17), the high-position sensor (18) and the piezoelectric sensor (27).

3. The sintered flux packaging receiving structure according to claim 1, characterized in that: A supporting plate (19) is fixed on the opposite surface of the slider (21) between the two supporting frames (3). The supporting plate (19) is located at the center of the supporting frame (3) and supports the packaging bag (8) during unloading.

4. The sintered flux packaging receiving structure according to claim 1, characterized in that: A limiting groove (15) is provided in the support frame (3), a limiting block (23) is slidably arranged in the limiting groove (15), and the limiting block (23) is located on the surface of the movable block (5).

5. The sintered flux packaging receiving structure according to claim 1, characterized in that: The threaded rod (4) passes through a movable slot (14) in the support frame (3).

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