Antistatic sponge compressing and packing device

By linking the clamping plates together through hydraulic cylinders and hydraulic rods and combining them with motor-driven gear ejection components, the problem of uneven sponge compression is solved, multi-directional compression and automatic ejection are achieved, and the space utilization and production efficiency of sponge packaging are improved.

CN223443996UActive Publication Date: 2025-10-17安吉梅园海绵有限公司
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Patent Information

Application Number
CN202422740158.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-17
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing sponge compression devices are difficult to compress in all directions, resulting in excessive packaging volume, increased transportation space and logistics costs.

Method used

A hydraulic cylinder is used to drive the pressure plate to press down, and at the same time, the hydraulic rod pulls the slider to achieve multi-directional compression by bringing the splints closer to each other. The motor drives the gear to rotate, driving the rack rod to push the push plate to automatically push out the compressed sponge.

Benefits of technology

It achieves multi-directional compression of the sponge, reduces packaging volume, saves transportation space and reduces logistics costs, while improving production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of compression packing and discloses an antistatic sponge compression packing device which comprises a base, the top end of the left side of the base is fixedly connected with a machine body, the top end of the right side of the base is fixedly connected with a box body, the top end of the machine body is fixedly connected with a hydraulic cylinder, and the pushing end of the hydraulic cylinder is fixedly connected with a pressing plate. Two square openings are formed in the top end of the base, a bottom plate is fixedly connected to the inner wall of the bottom end of the base, a hydraulic rod is fixedly connected to the right side of the bottom plate, a sliding block is fixedly connected to the pushing end of the hydraulic rod, and pull rods are rotationally connected to the front side and the rear side of the sliding block correspondingly. According to the utility model, multi-directional compression is realized, the sponge is compressed to the minimum state by the multi-directional compression, so that the packaging volume is reduced, the transportation space is saved, the logistics cost is reduced, the pressure can be dispersed more uniformly by the multi-directional compression, and the stress concentration possibly generated by the single-directional compression is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the compression packing field especially relates to an antistatic sponge compression packing device. BACKGROUND

[0002] Antistatic sponge is a kind of special foam material, it can reduce or eliminate the generation of static electricity, it is crucial to protect sensitive electronic components and other goods vulnerable to static damage. In the electronic manufacturing, transportation and storage process, antistatic sponge is often used as packing material to prevent damage caused by static accumulation.

[0003] Chinese patent CN218432147U discloses a sponge production compression packing device, it includes bottom plate, the upper end of the bottom plate is fixedly connected with compression assembly, and the upper end of the bottom plate is fixedly connected with winding assembly behind compression assembly, and the upper end of the bottom plate is fixedly connected with extrusion assembly behind, the extrusion assembly includes second mounting plate, the front end of second mounting plate is fixedly connected with second cylinder, the front end of second cylinder is fixedly connected with flat plate, the rear end of flat plate is fixedly connected with first short rod on both sides respectively, first short rod is movably connected with second mounting plate, second short rod is movably connected at the position of the front and rear ends of flat plate and both sides respectively, and the front end of second short rod is fixedly connected with extrusion plate;The present application relates to a kind of sponge production compression packing device, the volume of sponge roll can be reduced, so as to reduce the storage space occupied by sponge, improve the transportation capacity and storage capacity of sponge.

[0004] But this technical scheme, difficult multidirectional compression, unidirectional compression leads to sponge to maintain original volume in the transverse direction not under pressure, this will lead to packaging volume too large, it is not conducive to saving transportation space and reducing logistics cost, therefore, an antistatic sponge compression packing device is proposed to solve the above problems. Utility model content

[0005] The utility model aims at the deficiency of prior art, provide an antistatic sponge compression packing device, by hydraulic cylinder drives pressure plate to press down and simultaneously starts hydraulic rod to pull slide block, pull the clamping plate to make two clamping plates mutually close, solve the problem of difficult multidirectional compression.

[0006] To achieve the above object, the utility model provides the following technical scheme: an antistatic sponge compression and packing device, including the base, the left side top of base is fixedly connected with the body, the right side top of base is fixedly connected with the box, the top of body is fixedly connected with the hydraulic cylinder, the push end of hydraulic cylinder is fixedly connected with the pressing plate, the top of base is equipped with two square openings, the bottom end inner wall of base is fixedly connected with the bottom plate, the right side of bottom plate is fixedly connected with the hydraulic rod, the push end of hydraulic rod is fixedly connected with the sliding block, the front and back sides of sliding block are rotatably connected with the pull rod, the outer wall of pull rod is rotatably connected with the clamping plate, the right side top of bottom plate is fixedly connected with trapezoidal piece no.

[0007] Further description of the above technical scheme:

[0008] The push-out assembly includes a housing, the bottom end of the housing is fixedly connected to the bottom end inner wall of the box, the front end inner wall of the housing is fixedly connected with a motor, the drive end of the motor is fixedly connected with a gear, the bottom end inner wall of the housing is fixedly connected with a fixed block, the front end inner wall of the fixed block is rotatably connected with a rotating block, the left side inner wall of the housing is slidably connected with a rack rod, the top end of the rack rod is provided with a guide groove, the left side of the rack rod is fixedly connected with a push plate.

[0009] Further description of the above technical scheme:

[0010] The outer wall of the pressing plate is slidably connected to the inner wall of the body, and the inner wall of the sliding block is slidably connected to the outer wall of the trapezoidal piece one.

[0011] Further description of the above technical scheme:

[0012] The bottom end of the clamping plate is slidably connected to the outer wall of the trapezoidal piece two, and the outer wall of the clamping plate is slidably connected to the inner wall of the square opening.

[0013] Further description of the above technical scheme:

[0014] The outer wall of the clamping plate is slidably connected to the top end inner wall of the base, and the outer wall of the clamping plate is slidably connected to the inner wall of the body.

[0015] Further description of the above technical scheme:

[0016] The left side of the motor is fixedly connected to the right side of the fixed block, and the outer wall of the rotating block is rotatably connected to the inner wall of the rack rod.

[0017] Further description of the above technical scheme:

[0018] The outer wall of the rotating block is rotationally connected to the inner wall of the guide groove, and the outer wall of the gear is engaged with the bottom end outer wall of the rack rod;

[0019] Further description of the above technical solution:

[0020] The outer wall of the rack rod is slidingly connected to the left inner wall of the box body, and the outer wall of the rack rod is slidingly connected to the right inner wall of the fuselage.

[0021] The beneficial effects of the present utility model are as follows:

[0022] 1. In the present utility model, the hydraulic cylinder drives the pressing plate to press down while starting the hydraulic rod to pull the sliding block, which pulls the clamping plate to make the two clamping plates close to each other, thereby realizing multidirectional compression. Multidirectional compression can compress the sponge to the smallest state, making the packaging volume smaller, which is beneficial to save transportation space and reduce logistics cost. Multidirectional compression can more evenly distribute pressure and reduce stress concentration that may be caused by single-direction compression.

[0023] 2. In the present utility model, the motor drives the gear to rotate, which in turn drives the rack rod to push the push plate, thereby realizing the function of automatic pushing. Due to the high efficiency of the automatic pushing mechanism, the compression packaging equipment can produce more packaging units in a short time, which is particularly important for mass production and helps enterprises quickly respond to market demand.

[0024] In summary, the present utility model has the advantages of multidirectional clamping and automatic pushing. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 The present utility model proposes a schematic diagram of the overall structure of an antistatic sponge compression packaging device.

[0026] Figure 2 The present utility model proposes a schematic diagram of the structure of a hydraulic rod of an antistatic sponge compression packaging device.

[0027] Figure 3 The present utility model proposes a schematic diagram of the structure of a push plate of an antistatic sponge compression packaging device.

[0028] Figure 4 The present utility model proposes a schematic diagram of the structure of a shell of an antistatic sponge compression packaging device. DETAILED DESCRIPTION

[0029] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model.

[0030] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the indicated device or element to have a particular orientation, to be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise explicitly and specifically limited.

[0031] Embodiment one

[0032] As Figure 1 , Figure 2 , the utility model provides an embodiment: an antistatic sponge compression packing device, including base 1, provides stable support for whole device, the left side top end of base 1 is fixedly connected with body 2, the right side top end of base 1 is fixedly connected with box 3, forms a compact equipment with compression, packing and pushing function in one. The top of body 2 is fixed with hydraulic cylinder 4, and the pushing end of hydraulic cylinder 4 is fixedly connected with pressing plate 5, and pressing plate 5 slides on the inner wall of body 2. This design ensures the stability and perpendicularity of pressing plate 5 during the compression process, and improves the compression effect. The top of body 2 is fixedly connected with hydraulic cylinder 4, and the pushing end of hydraulic cylinder 4 is fixedly connected with pressing plate 5. The outer wall of pressing plate 5 is slidingly connected to the inner wall of body 2, and the inner wall of sliding block 9 is slidingly connected to the outer wall of trapezoidal block one 12. Formed the key guide structure in the compression process Two square openings 6 are formed in the top end of base 1, a bottom plate 7 is fixedly connected to the inner wall of the bottom end of base 1, a hydraulic rod 8 is fixedly connected to the right side of bottom plate 7, a sliding block 9 is fixedly connected to the pushing end of hydraulic rod 8, and a pull rod 10 is rotatably connected to the front and rear sides of sliding block 9.

[0033] The pull rod 10 is rotatably connected to the front and rear sides of the sliding block 9 and rotatably connected to the outer wall of the clamping plate 11. This linkage design enables the clamping plate 11 to slide along the outer wall of the trapezoidal block 13 by the pull rod 10 when the hydraulic rod 8 pushes the sliding block 9 to move, thereby realizing stable clamping of the sponge. The outer wall of the pull rod 10 is rotatably connected to the clamping plate 11. The right top end of the bottom plate 7 is fixedly connected to the trapezoidal block 1. The bottom end of the clamping plate 11 is slidably connected to the outer wall of the trapezoidal block 2. The trapezoidal block 1 cooperates with the trapezoidal block 2, and the linkage design of the pull rod 10 and the clamping plate 11 ensures the stable clamping and accurate guidance of the sponge during compression. The outer wall of the clamping plate 11 is slidably connected to the inner wall of the square opening 6. The outer wall of the clamping plate 11 is slidably connected to the top end inner wall of the base 1, and the outer wall of the clamping plate 11 is slidably connected to the inner wall of the machine body 2. The left top end of the bottom plate 7 is fixedly connected to two trapezoidal blocks 13. The inner wall of the box body 3 is fixedly connected to a push-out assembly for the compressed anti-static sponge.

[0034] Example two

[0035] As Figure 1 , Figure 3 , Figure 4 , the push-out assembly includes a housing 14, the bottom end of the housing 14 is fixedly connected to the bottom end inner wall of the box body 3, forming the outer frame of the push-out assembly, ensuring its stable fixation in the device. The front end inner wall of the housing 14 is fixedly connected to a motor 15, the driving end of the motor 15 is fixedly connected to a gear 16, the bottom end inner wall of the housing 14 is fixedly connected to a fixed block 17, the whole push-out assembly structure is compact, integrated in the housing 14, closely cooperates with the box body 3 and the machine body 2, reduces the space occupation, at the same time, the operation is simple and the degree of automation is high. The front end inner wall of the fixed block 17 is rotatably connected to a rotating block 18, the left side of the motor 15 is fixedly connected to the right side of the fixed block 17, ensuring the stable installation of the motor 15 and the smoothness of the transmission process. The outer wall of the rotating block 18 is rotatably connected to the inner wall of a guide groove 20. The fixed connection of the motor 15 and the fixed block 17, and the meshing design of the gear 16 and the rack rod 19 facilitate maintenance and adjustment, ensuring long-term stable operation. The outer wall of the rotating block 18 is rotatably connected to the inner wall of the guide groove 20, further increasing the stability and precision of the transmission.

[0036] The outer wall of the gear 16 is meshed with the bottom end outer wall of the rack rod 19. The left side inner wall of the housing 14 is slidably connected to the rack rod 19. The top end of the rack rod 19 is provided with a guide groove 20. The outer wall of the rack rod 19 is slidably connected to the left side inner wall of the box body 3, ensuring the stability and linearity of the rack rod 19 during movement. The outer wall of the rack rod 19 is slidably connected to the right side inner wall of the machine body 2. The left side of the rack rod 19 is fixedly connected to a push plate 21. It can move stably along the set path and push out the compressed anti-static sponge.

[0037] Working steps

[0038] Step one, when the hydraulic cylinder 4 is started, its push end pushes the pressing plate 5 to start pressing down, which exerts downward pressure on the anti-static sponge in the fuselage 2, realizing preliminary compression. At the same time, the hydraulic rod 8 is started, and its push end starts to work, causing the sliding block 9 to slide along the outer wall of the trapezoidal block one 12. This sliding process not only ensures the stable guidance of the sliding block 9, but also realizes left and right compression through the pull rod 10 connected to the front and rear sides of the sliding block 9. As the sliding block 9 slides, the inclination angle of the pull rod 10 changes, which directly acts on the clamping plate 11 connected to the outer wall of the pull rod 10. The outer wall of the clamping plate 11 is slidably connected to the inner wall of the trapezoidal block two 13. When the sliding block 9 moves along the outer wall of the trapezoidal block one 12, through the linkage of the pull rod 10, the two clamping plates 11 slide along the guide surface of the trapezoidal block two 13 and approach each other. This process realizes multi-directional clamping of the sponge, ensuring the stability and uniformity during compression. Before compression starts, the clamping plate 11 is located at a relatively open position, providing enough space for the sponge to be placed. The cooperation of the clamping plate 11 and the trapezoidal block two 13 ensures uniform distribution of compression force, improves compression effect, and reduces damage to the sponge.

[0039] Step two, the motor 15 is started, and the gear 16 starts to rotate. The meshing of the gear 16 and the rack rod 19 converts the rotary motion into linear motion. The cooperation of the guide groove 20 and the rotating block 18 ensures the stable sliding of the rack rod 19; the push plate 21 is driven by the rack rod 19 to smoothly push out the compressed sponge. The push plate 21 pushes the sponge to the predetermined position, completing the automatic pushing-out process. The outer wall of the rotating block 18 is slidably connected to the inner wall of the guide groove 20, which not only ensures the stability and guidance of the rack rod 19 during movement, but also effectively avoids the shaking or deviation that may occur during the pushing-out process, ensuring the smoothness and accuracy of the pushing-out process.

[0040] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An antistatic sponge compression and packaging device, comprising a base, characterized in that: The left top end of the base is fixedly connected to the fuselage, the right top end of the base is fixedly connected to the box, the top end of the body is fixedly connected to a hydraulic cylinder, the pushing end of the hydraulic cylinder is fixedly connected to a pressure plate, the top end of the base is provided with two square openings, the bottom inner wall of the base is fixedly connected to the bottom plate, the right side of the bottom plate is fixedly connected to a hydraulic rod, the pushing end of the hydraulic rod is fixedly connected to a slider, the front and rear sides of the slider are respectively rotatably connected to pull rods, the outer wall of the pull rod is rotatably connected to a splint, the right top end of the bottom plate is fixedly connected to trapezoidal block 1, the left top end of the bottom plate is fixedly connected to two trapezoidal blocks 2, and the inner wall of the box is fixedly connected to a pushing component for the compressed anti-static sponge.

2. The antistatic sponge compression and packaging device according to claim 1, characterized in that: The ejection assembly includes a shell, the bottom end of the shell is fixedly connected to the bottom inner wall of the box, the front inner wall of the shell is fixedly connected to a motor, the driving end of the motor is fixedly connected to a gear, the bottom inner wall of the shell is fixedly connected to a fixed block, the front inner wall of the fixed block is rotatably connected to a rotating block, the left inner wall of the shell is slidably connected to a rack rod, the top of the rack rod is provided with a guide groove, and the left side of the rack rod is fixedly connected to a push plate.

3. The antistatic sponge compression and packaging device according to claim 1, characterized in that: The outer wall of the pressure plate is slidably connected to the inner wall of the fuselage, and the inner wall of the sliding block is slidably connected to the outer wall of the trapezoidal block 1.

4. The antistatic sponge compression and packaging device according to claim 1, characterized in that: The bottom end of the clamping plate is slidably connected to the outer wall of the trapezoidal block 2, and the outer wall of the clamping plate is slidably connected to the inner wall of the square opening.

5. The antistatic sponge compression and packaging device according to claim 1, characterized in that: The outer wall of the clamping plate is slidably connected to the inner wall of the top end of the base, and the outer wall of the clamping plate is slidably connected to the inner wall of the fuselage.

6. The antistatic sponge compression and packaging device according to claim 2, characterized in that: The left side of the motor is fixedly connected to the right side of the fixed block, and the outer wall of the rotating block is rotatably connected to the inner wall of the rack rod.

7. The antistatic sponge compression and packaging device according to claim 2, characterized in that: The outer wall of the rotating block is rotatably connected to the inner wall of the guide groove, and the outer wall of the gear is meshed with the outer wall of the bottom end of the rack rod.

8. The antistatic sponge compression and packaging device according to claim 2, characterized in that: The outer wall of the rack rod is slidably connected to the left inner wall of the box body, and the outer wall of the rack rod is slidably connected to the right inner wall of the fuselage.

Citation Information

Patent Citations

  • Compressing and packing device for sponge production

    CN218432147U