Novel steamed bun dice production device

By designing a Z-shaped conveying mechanism and a collection hopper, the problem of mixing crumbs and crumbs during the production of bread cubes was solved, achieving effective separation of crumbs and improved cleanliness of the conveying process.

CN223444403UActive Publication Date: 2025-10-17HENAN JUZENG FOOD CO LTD
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Patent Information

Application Number
CN202423101122.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-17
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

After steaming, the steamed bread dough is easily cut into small pieces, which generate a lot of crumbs. These crumbs mix with the bread pieces and are conveyed to the next process along with the conveyor belt, making processing difficult.

Method used

A Z-shaped conveyor mechanism is used, with a conveyor belt or chain plate with through holes for conveying the dough pieces. During the conveying process, a collection hopper is used to collect the debris to prevent it from entering the next process.

Benefits of technology

Effective separation and collection of debris prevents it from entering the next processing step, improving the cleanliness and efficiency of bread cube production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a novel steamed bun production device which comprises a machine frame, a Z-shaped conveying mechanism arranged on the machine frame, a driving mechanism used for driving the conveying mechanism and a collecting hopper used for receiving chippings, and the Z-shaped conveying mechanism comprises a first horizontal section, a second horizontal section and an inclined section connected with the first horizontal section and the second horizontal section. The horizontal position of the first horizontal section is lower than that of the second horizontal section, materials are conveyed from the first horizontal section to the second horizontal section, the Z-shaped conveying mechanism is a belt type conveying mechanism or a chain plate type conveying mechanism, and a plurality of through holes are evenly formed in a conveying belt of the belt type conveying mechanism or a conveying chain plate of the chain plate type conveying mechanism. The inner diameter of the through hole is smaller than the outer diameter of the cut standard steamed bun dices; the collecting hopper is located under the first horizontal section and / or the inclined section of the Z-shaped conveying mechanism. The novel diced steamed bun production device can convey and sort cut diced steamed bun and remove chippings generated in the cutting process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a food production equipment, specifically speaking, a novel doughnut production device for the conveying process after doughnut cutting process, which facilitates the conveying of doughnuts to the next process. BACKGROUND

[0002] Doughnut is a common snack product, and the doughnut production process mainly includes processes such as mixing, fermentation, steaming, cooling, cutting, and baking. In order to facilitate doughnut production, people have specially designed doughnut-related production equipment, such as a high-speed slicing machine disclosed in Chinese patent CN213859475U and a rapid slicing device for dough piece embryos disclosed in Chinese patent CN213616922U. However, the dough base after steaming is prone to generate a large amount of debris during cutting into doughnuts, and the debris and doughnuts are mixed together and transported together with the conveyor belt to the next process.

[0003] In order to solve the above problems, people have been seeking an ideal technical solution. UTILITY MODEL CONTENT

[0004] The utility model aims at the deficiency of prior art, and provides a novel doughnut production device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme of:

[0006] A novel doughnut production device, comprising a rack, a Z-shaped conveying mechanism arranged on the rack, a driving mechanism for driving the conveying mechanism, and a collection hopper for receiving debris, the Z-shaped conveying mechanism comprising a first horizontal section, a second horizontal section, and an inclined section connecting the first horizontal section and the second horizontal section, the horizontal position of the first horizontal section being lower than that of the second horizontal section, the material being conveyed from the first horizontal section to the second horizontal section, the Z-shaped conveying mechanism being a belt conveying mechanism or a chain plate conveying mechanism, a plurality of through holes being uniformly arranged on the conveying belt of the belt conveying mechanism or the conveying chain plate of the chain plate conveying mechanism, the inner diameter of the through hole being smaller than the outer diameter of the standard doughnut, and the collection hopper being located directly below the first horizontal section and / or the inclined section of the Z-shaped conveying mechanism.

[0007] The rack comprises a bottom frame and a plurality of traveling wheels and positioning mechanisms arranged on the lower side of the bottom frame, the positioning mechanism comprises a support plate and a positioning pin, the lower end of the positioning pin is provided with a horizontal grounding plate, the upper side of the support plate is connected to the lower side of the bottom frame through a plurality of connecting rods, the upper side of the support plate is provided with a plurality of positioning seats, each positioning seat is provided with a first central through hole, the support plate is provided with a second positioning through hole corresponding to each first positioning through hole, the first positioning through hole and the second positioning through hole are coaxial, the positioning pin passes through the first positioning through hole and the second positioning through hole in sequence, the positioning pin is uniformly provided with a plurality of third positioning through holes from top to bottom, the positioning seat is provided with a fourth positioning through hole corresponding to the third positioning through hole, the central axis of the third positioning through hole and the fourth positioning through hole is perpendicular to the central axis of the first positioning through hole, and the fourth positioning through hole is coaxial with one of the third positioning through holes and is inserted through a bolt.

[0008] The upper side of the bottom frame is provided with a front frame and a rear frame which are symmetrical, the front frame and the rear frame are respectively provided with a plurality of groups of first vertical supporting rods corresponding to the first horizontal section, a group of second vertical supporting rods corresponding to the second horizontal section, the upper end of each group of first vertical supporting rods is connected through a first horizontal supporting rod, and the end of the first horizontal supporting rod is connected to one side of the middle of the second vertical supporting rod. The other side of the middle of the second vertical supporting rod is provided with a second horizontal supporting rod, the upper side of the second horizontal supporting rod is provided with a third horizontal supporting rod, the upper end of the second vertical supporting rod is connected to the middle of the third horizontal supporting rod, and the end of the third horizontal supporting rod is connected to the first horizontal supporting rod through a third vertical supporting rod. The other side of the middle of the second vertical supporting rod is provided with a second horizontal supporting rod, the upper side of the second horizontal supporting rod is provided with a third horizontal supporting rod, the upper end of the second vertical supporting rod is connected to the middle of the third horizontal supporting rod, and the end of the third horizontal supporting rod is connected to the first horizontal supporting rod through a third vertical supporting rod.

[0009] The upper sides of the front frame and the rear frame are connected through a plurality of longitudinal connecting rods, each longitudinal connecting rod corresponds to form a first supporting frame and a second supporting frame above the first horizontal section and the second horizontal section, the first supporting frame is close to the feeding end of the Z-shaped conveying mechanism, and the second supporting frame is close to the discharging end of the Z-shaped conveying mechanism.

[0010] A feeding hopper is arranged in the first supporting frame, the side of the feeding hopper far from the discharging end is an inclined surface, and the distance between the upper end of the inclined surface and the discharging end is greater than the distance between the lower end of the inclined surface and the discharging end.

[0011] The upper side of the second supporting frame is provided with a motor support, the driving mechanism comprises a driving motor arranged on the motor support, and the output end of the driving motor is in transmission connection with the Z-shaped conveying mechanism.

[0012] The inner sides of the front frame and the rear frame are respectively provided with a front mounting plate and a rear mounting plate, and the collecting hopper is located between the front mounting plate and the rear mounting plate; the bottom edges of the front mounting plate and the rear mounting plate are connected through a bottom plate, and the lower side of the bottom plate is connected to the bottom frame.

[0013] The inner sides of the front mounting plate and the rear mounting plate are provided with a plurality of transmission shafts corresponding to the Z-shaped conveying mechanism, the transmission shafts are provided with vibration cams corresponding to the first horizontal section and / or the inclined section, and the vibration cams are tangent to the conveying chain plates or the conveying belts.

[0014] Compared with the prior art, the novel dough production device has the beneficial effects that the device is used for assisting dough production and processing, specifically, the device adopts the Z-shaped conveying mechanism to convey and sort the cut dough, and the debris generated in the previous cutting process can fall into the collecting hopper from the through holes on the conveying belts or the conveying chain plates in the conveying process, thereby avoiding a large amount of debris from entering the next processing procedure of the dough. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a side view structural schematic diagram of the device.

[0016] Fig. 2 is a top view structural schematic diagram of the device.

[0017] In the drawing: 1. rack; 101. first vertical support rod; 102. second vertical support rod; 103. first horizontal support rod; 104. second horizontal support rod; 105. third horizontal support rod; 106. third vertical support rod; 2. Z-shaped conveying mechanism; 3. driving mechanism; 4. transmission mechanism; 5. motor support; 6. inclined surface; 7. positioning mechanism; 8. collecting hopper; 9. feeding hopper; 10. front mounting plate. DETAILED DESCRIPTION

[0018] The technical scheme of the device will be further described in detail in combination with specific embodiments.

[0019] In the description of the device, it should be noted that, unless otherwise explicitly specified and limited, the terms “mounting”, “provided with”, “connection” and the like should be understood in a broad sense, for example, “connection” can be fixed connection, can be detachable connection, or integral connection; can be mechanical connection, can be electrical connection; can be direct connection, can be indirect connection through an intermediate medium, or can be internal connection of two elements. “Mounting”, “provided with”, “connection” and the like can adopt conventional means in the prior art, for example: integral setting, clamping mounting, welding connection, adhesive connection, bolt connection and the like. For ordinary skilled in the art, the specific meanings of the above terms in the device can be understood according to specific circumstances, and the appropriate connection, setting or mounting mode is selected in the prior art.

[0020] For example, Figs. 1-2As shown, a new type of bun production device, including frame 1, Z-shaped conveying mechanism 2 arranged on the frame 1, drive mechanism 3 for driving the conveying mechanism and collecting hopper 8 for receiving the debris, the Z-shaped conveying mechanism 2 includes a first horizontal section, a second horizontal section and a connecting first horizontal section and second horizontal section of the inclined section, the horizontal position of the first horizontal section is lower than the second horizontal section, the material is transported from the first horizontal section to the second horizontal section, the Z-shaped conveying mechanism 2 is a belt conveying mechanism or a chain plate conveying mechanism, the conveying belt of the belt conveying mechanism or the conveying chain plate of the chain plate conveying mechanism is uniformly provided with a plurality of through holes, the inner diameter of the through hole is smaller than the outer diameter of the standard bun; the collecting hopper 8 is located directly below the first horizontal section and / or the inclined section of the Z-shaped conveying mechanism 2.

[0021] It should be noted that the "Z-shaped" of the Z-shaped conveying mechanism 2 in the utility model refers to the conveying path of the Z-shaped conveying mechanism 2 to the bun is Z-shaped, that is, the upper side of the conveying belt or the conveying chain plate in direct contact with the material is Z-shaped, and the shape of the lower side of the ring can be the same as or different from the upper side, without any limitation, as long as it can normally complete the conveying. In addition, the collecting hopper 8 is also provided for the material on the upper side of the ring-shaped conveying belt or conveying chain plate, therefore, the collecting hopper 8 is provided for the upper side of the ring-shaped conveying belt or conveying chain plate, located below the upper side of the ring-shaped conveying belt or conveying chain plate and above the lower side of the ring-shaped conveying belt or conveying chain plate; in addition, the belt conveying mechanism and the chain plate conveying mechanism can adopt the common conveying belt mechanism and the conveying chain plate structure in the prior art.

[0022] The new bun production device is used for assisting the production and processing of buns, specifically, the device uses a Z-shaped conveying mechanism to convey and sort the cut buns, and the debris generated in the previous cutting process can fall into the collecting hopper from the through holes on the conveying belt or the conveying chain during the conveying process, avoiding a large amount of debris entering the next processing process of the buns. It should be noted that the device only simply separates the debris during the conveying process, and cannot completely remove all the debris.

[0023] In one of the embodiments, the rack 1 comprises a bottom frame and a plurality of walking wheels and a positioning mechanism 7 arranged on the lower side of the bottom frame, the positioning mechanism 7 comprises a support plate and a positioning pin, the lower end of the positioning pin is provided with a horizontal ground plate, the upper side of the support plate is connected to the lower side of the bottom frame through a plurality of connecting rods, the upper side of the support plate is provided with a plurality of positioning seats, each of the positioning seats is provided with a first central through hole, the support plate is provided with a second positioning through hole corresponding to each of the first positioning through holes, the first positioning through hole and the second positioning through hole are coaxial and through, the positioning pin passes through the first positioning through hole and the second positioning through hole in sequence, the positioning pin is uniformly provided with a plurality of third positioning through holes from top to bottom, the positioning seat is provided with a fourth positioning through hole corresponding to the third positioning through hole, the central axis of the third positioning through hole and the fourth positioning through hole is perpendicular to the central axis of the first positioning through hole, and the fourth positioning through hole is coaxial with one of the third positioning through holes and is connected through a bolt.

[0024] Before the device moves, the positioning pin is adjusted so that the ground plate is away from the ground, the bolt is inserted to connect the corresponding fourth positioning through hole and third positioning through hole, and then the device is pushed to move, in the process, the walking wheels roll along the bottom surface, after the device moves to a suitable position, the pushing of the device is stopped, the positioning pin is adjusted so that the ground plate abuts against the ground, and the bolt is inserted to connect the corresponding fourth positioning through hole and third positioning through hole.

[0025] In one of the embodiments, the upper side of the bottom frame is provided with a front frame and a rear frame which are relatively symmetrical, the front frame and the rear frame are respectively provided with a plurality of groups of first vertical supporting rods 101 corresponding to the first horizontal section, are provided with a group of second vertical supporting rods 102 corresponding to the second horizontal section, the upper end of each group of first vertical supporting rods 101 is connected through a first horizontal supporting rod 103, and the end of the first horizontal supporting rod 103 is connected to one side of the middle of the second vertical supporting rod 102; the other side of the middle of the second vertical supporting rod 102 is provided with a second horizontal supporting rod 104, the upper side of the second horizontal supporting rod 104 is provided with a third horizontal supporting rod 105, the upper end of the second vertical supporting rod 102 is connected to the middle of the third horizontal supporting rod 105, and the end of the third horizontal supporting rod 105 is connected to the first horizontal supporting rod 103 through a third vertical supporting rod 106, and the second horizontal supporting rod 104 is connected to the third horizontal supporting rod 105 through a fourth vertical supporting rod; the front frame and the rear frame are convenient for supporting the Z-shaped conveying mechanism.

[0026] In one of the embodiments, the upper sides of the front frame and the rear frame are connected through a plurality of longitudinal connecting rods, each of the longitudinal connecting rods corresponds to form a first supporting frame and a second supporting frame above the first horizontal section and the second horizontal section, the first supporting frame is close to the feeding end of the Z-shaped conveying mechanism 2, and the second supporting frame is close to the discharging end of the Z-shaped conveying mechanism 2, so that the upper sides of the discharging end and the feeding end are conveniently supported.

[0027] In one of the embodiments, the first support frame is provided with a feeding hopper 9, the feeding hopper 9 is provided with an inclined surface 6 on the side away from the discharging end, the distance between the upper end of the inclined surface 6 and the discharging end is greater than the distance between the lower end of the inclined surface 6 and the discharging end, and during use, the cut dough can slide along the inclined surface into the Z-shaped conveying mechanism.

[0028] In one of the embodiments, the upper side of the second support frame is provided with a motor support 5, the driving mechanism 3 comprises a driving motor provided on the motor support 5, and the output end of the driving motor is drivingly connected with the Z-shaped conveying mechanism 2 through a transmission mechanism 4. Specifically, if the Z-shaped conveying mechanism adopts a conveying belt, the output end of the driving motor is drivingly connected with a transmission roller of the conveying belt; if the Z-shaped conveying mechanism adopts a conveying chain plate, the output end of the driving motor is drivingly connected with a transmission sprocket of the conveying belt; specifically, the transmission mechanism can adopt a common belt pulley assembly or a sprocket chain structure.

[0029] In one of the embodiments, the inner sides of the front frame and the rear frame are respectively provided with a front mounting plate 10 and a rear mounting plate, and the collecting hopper 8 is located between the front mounting plate 10 and the rear mounting plate; the bottom edges of the front mounting plate 10 and the rear mounting plate are connected through a bottom plate, the lower side of the bottom plate is connected with the bottom frame, so as to conveniently support the Z-shaped conveying mechanism, and the inner sides of the front mounting plate 10 and the rear mounting plate can be provided with transmission rollers and transmission sprocket structures corresponding to the conveying belt or the conveying chain plate of the Z-shaped conveying mechanism.

[0030] In one of the embodiments, the inner sides of the front mounting plate 10 and the rear mounting plate are provided with a plurality of transmission shafts corresponding to the Z-shaped conveying mechanism 2, the transmission shafts are provided with vibration cams corresponding to the first horizontal section and / or the inclined section, the vibration cams are tangent to the conveying chain plate or the conveying belt, the transmission shafts are connected with motors, during use, the motors drive the transmission shafts and the cams to rotate, and the conveying belt or the chain plate of the horizontal section and / or the inclined section vibrates.

[0031] The above embodiments can be combined with each other.

[0032] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application but not to limit it; although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the specific embodiments of the present application can be modified or some technical features can be replaced by equivalent ones; without departing from the spirit of the technical solutions of the present application, they should be covered in the technical solution range of the present application claimed for protection.

Claims

1. A novel steamed bun production device, characterized by: It includes a frame, a Z-shaped conveying mechanism arranged on the frame, a driving mechanism for driving the conveying mechanism and a collecting bucket for receiving debris. The Z-shaped conveying mechanism includes a first horizontal section, a second horizontal section and an inclined section connecting the first horizontal section and the second horizontal section. The horizontal position of the first horizontal section is lower than the second horizontal section. The material is conveyed from the first horizontal section to the second horizontal section. The Z-shaped conveying mechanism is a belt conveying mechanism or a chain plate conveying mechanism. A number of through holes are evenly opened on the conveying belt of the belt conveying mechanism or the conveying chain plate of the chain plate conveying mechanism. The inner diameter of the through hole is smaller than the outer diameter of the cut standard steamed bun. The collecting bucket is located directly below the first horizontal section and / or the inclined section of the Z-shaped conveying mechanism.

2. The novel steamed bun production device according to claim 1 is characterized in that: The frame includes a bottom frame and a plurality of walking wheels and a positioning mechanism arranged on the lower side of the bottom frame. The positioning mechanism includes a support plate and a positioning pin. The lower end of the positioning pin is provided with a horizontal grounding plate. The upper side of the support plate is connected to the lower side of the bottom frame through a plurality of connecting rods. The upper side of the support plate is provided with a plurality of positioning seats. Each positioning seat is respectively provided with a first center through hole. A second positioning through hole is respectively provided on the support plate corresponding to each first positioning through hole. The first positioning through hole and the second positioning through hole are coaxially connected. The positioning pin passes through the first positioning through hole and the second positioning through hole in sequence. A plurality of third positioning through holes are evenly provided on the positioning pin from top to bottom. A fourth positioning through hole is provided on the positioning seat corresponding to the third positioning through hole. The central axes of the third positioning through hole and the fourth positioning through hole are perpendicular to the central axis of the first positioning through hole. The fourth positioning through hole is coaxial with one of the third positioning through holes and is plugged by a pin.

3. The novel steamed bun production device according to claim 2 is characterized in that: A symmetrical front frame and rear frame are provided on the upper side of the bottom frame. The front frame and the rear frame are respectively provided with several groups of first vertical support rods corresponding to the first horizontal section, and a group of second vertical support rods corresponding to the second horizontal section. The upper ends of the first vertical support rods of each group are connected through the first horizontal support rod, and the end of the first horizontal support rod is connected to one side of the middle part of the second vertical support rod; a second horizontal support rod is provided on the other side of the middle part of the second vertical support rod, and a third horizontal support rod is provided above the second horizontal support rod, the upper end of the second vertical support rod is connected to the middle part of the third horizontal support rod, the end of the third horizontal support rod is connected to the first horizontal support rod through the third vertical support rod, and the second horizontal support rod and the third horizontal support rod are connected through the fourth vertical support rod.

4. The novel steamed bun production device according to claim 3 is characterized in that: The upper sides of the front frame and the rear frame are connected by several longitudinal connecting rods, and each longitudinal connecting rod forms a first support frame and a second support frame above the first horizontal section and the second horizontal section respectively. The first support frame is close to the feed end of the Z-shaped conveying mechanism, and the second support frame is close to the discharge end of the Z-shaped conveying mechanism.

5. The novel steamed bun production device according to claim 4 is characterized in that: A feeding hopper is provided in the first supporting frame. The feeding hopper is passed through from top to bottom and the side surface away from the discharge end is an inclined surface. The distance between the upper end of the inclined surface and the discharge end is greater than the lower end of the inclined surface.

6. The novel steamed bun production device according to claim 5 is characterized in that: A motor bracket is provided on the upper side of the second supporting frame. The driving mechanism includes a driving motor provided on the motor bracket. The output end of the driving motor is transmission-connected to the Z-shaped conveying mechanism.

7. The novel steamed bun production device according to claim 6, characterized in that: The inner sides of the front frame and the rear frame are respectively provided with a front mounting plate and a rear mounting plate, and the collecting bucket is located between the front mounting plate and the rear mounting plate; the bottom edges of the front mounting plate and the rear mounting plate are connected by a bottom plate, and the lower side of the bottom plate is connected to the bottom frame.

8. The novel steamed bun production device according to claim 7 is characterized in that: Several transmission shafts are provided on the inner sides of the front mounting plate and the rear mounting plate corresponding to the Z-shaped conveying mechanism. The transmission shafts are provided with vibration cams corresponding to the first horizontal section and / or the inclined section. The vibration cams are tangent to the conveying chain plate or conveying belt.

Citation Information

Patent Citations

  • Quick slicing device for steamed bun slice blanks

    CN213616922U

  • High-speed slicing machine

    CN213859475U