Material distributing and tubing device

Abstract

The utility model discloses a material distributing and tubing device, which comprises a reference mounting platform, a material cleaning hopper, a material distributing device, a material distributing device and a pipe distributing device, wherein one end of the bottom of the reference mounting platform is fixedly connected with the material cleaning hopper; the test tube arrangement mechanism comprises a vertical plate fence fixed to the top of the reference mounting platform, a follow-up chain wheel assembly is arranged on the outer wall of one end of the vertical plate fence, and a servo motor is fixedly connected to the other end, on the same side as the follow-up chain wheel assembly, of the vertical plate fence; a driving shaft of the servo motor penetrates through the vertical plate fence and is fixedly connected with a chain wheel, the outer side wall of the chain wheel is in meshed connection with a chain, and a test tube groove assembly corresponding to the chain is arranged outside the chain. Compared with the prior art, the device has the beneficial effects that 1, materials are quickly distributed, and test tubes are not damaged; 2, pipe leakage detection can be realized in the material distribution process, and neglected loading of a tool carrier is avoided; and 3, the test tube is not rubbed with other test tubes during tube pushing, the test tube and the label are protected from being damaged, and the quality of finished products is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to blood collecting tube production equipment technical field, concretely is a kind of material distributing and tube mounting device. BACKGROUND

[0002] At present, in the process that blood collecting tube assembly equipment moves test tube to tool carrier, it is mainly completed by the device of test tube material distributing, pushing tube and tube mounting procedure, but the existing technical solutions all have certain defects.

[0003] The test tube is contacted and rubbed with other test tubes when pushing, and scratch or label damage of test tube is easily caused, and defective product is produced;

[0004] The scheme that tube mounting device uses turnover mechanism to place test tube into tool carrier has complex structure, and high failure rate, and frequently causes blood collecting tube production line shutdown;

[0005] And the device using vacuum chuck to move test tube, since chuck is abraded after high frequency use, moving success rate is low, and leakage is easily produced, subsequent assembly procedure fails, and efficiency is low.

[0006] After production is completed, test tube tail material cannot be automatically cleaned, and manual cleaning is needed, which is time-consuming and laborious.

[0007] The existing test tube material distributing and tube mounting device cannot realize the compatibility of 13 tubes and 16 tubes with different diameters, when one size specification is selected, another one can only be manually mounted, which leads to low production efficiency. SUMMARY

[0008] This section aims to outline some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the present application.

[0009] To solve the above technical problems, according to one aspect of the present application, the present application provides the following technical scheme:

[0010] A material distributing and tube mounting device comprises:

[0011] A reference installation platform is fixedly connected with a cleaning hopper at one end of the bottom;

[0012] The utility model provides a test tube arrangement mechanism, the test tube arrangement mechanism includes the vertical fence fixed in the top of benchmark installation platform, the outer wall of one end of vertical fence is provided with follow-up sprocket assembly, the other end fixed connection of vertical fence with follow-up sprocket assembly same side is connected with servo motor, the servo motor drive shaft penetrates vertical fence and is fixedly connected with sprocket, the outer side wall of sprocket is engaged with chain, the outside of chain is provided with the test tube groove assembly corresponding to it,

[0013] The utility model provides a push tube subassembly, the push tube subassembly includes the mounting plate fixed connection with the top of benchmark installation platform, the mounting plate top is fixedly connected with flat push cylinder, and the upper and lower cylinder is fixedly connected to the telescopic end of flat push cylinder, and the upper and lower cylinder is fixedly connected to the multi-tooth push rod of telescopic end bottom,

[0014] The utility model provides a distribution hopper, the distribution hopper includes the backboard fixed in the top of vertical fence, the backboard one side is fixedly connected with hopper motor, the hopper motor drive shaft penetrates backboard and is fixedly connected with inlet pipe wheel, and the backboard one side is provided with first lower pipe wheel and second lower pipe wheel, and the second lower pipe wheel bottom is provided with lower pipe slide,

[0015] The utility model provides a tube loading slide assembly, the tube loading slide assembly includes slide vertical plate and test tube sliding block, and four cross bars are fixedly connected in the inside of slide vertical plate and test tube sliding block, and the bottom of adjacent two slide vertical plates is provided with the test tube falling detection assembly, and the top between adjacent two slide vertical plates is provided with the tube loading guide block.

[0016] As a preferred scheme of the utility model discloses a kind of distribution tube loading devices, wherein, the test tube falling detection assembly includes pipe rack fixed in the bottom of slide vertical plate, through hole is formed in each facade of the pipe rack, corresponding reflection sensor is provided in the end of the pipe rack, whether through test tube is detected, if there is test tube in the falling process, it will cause the signal change of reflection sensor, and prompt host computer alarm.

[0017] As a preferred scheme of the utility model discloses a kind of distribution tube loading devices, wherein, the first lower pipe wheel and the second lower pipe wheel are same shape and consistent size, are connected by chain, so that under the drive of follow-up sprocket assembly, the forward rotation of first lower pipe wheel and the synchronous reverse rotation of second lower pipe wheel can be realized, and first lower pipe wheel and second lower pipe wheel can be integrally formed, or can be assembled by multiple pieces.

[0018] As a preferred scheme of the utility model discloses a kind of distribution tube loading devices, wherein, the test tube groove assembly is chain plate, and chain plate can also be replaced by multi-groove synchronous belt, and can be installed with chain, to facilitate the accommodation of test tube.

[0019] As a preferred scheme of the utility model discloses a kind of material distributing and loading tube device, wherein, the test tube slider outer surface is arranged in arc shape, facilitate test tube blanking, the test tube slider is provided with 20, its quantity is according to the number of hole of tooling carrier to be loaded and determined.

[0020] As a preferred scheme of the utility model discloses a kind of material distributing and loading tube device, wherein, the backboard one side is provided with the first driven sprocket and the second driven sprocket corresponding with first lower tube wheel and second lower tube wheel, the first driven sprocket and the second driven sprocket bottom are provided with tension pulley, the tension pulley, first driven sprocket and second driven sprocket are all connected with follow-up sprocket assembly by chain, and follow-up sprocket assembly is connected by chain, so that first lower tube wheel and second lower tube wheel and test tube arrangement mechanism can be synchronously rotated.

[0021] Compared with prior art, the utility model has the beneficial effects that:

[0022] 1, fast material distribution, without damaging test tube;

[0023] 2, can realize tube leakage detection in material distribution process, to avoid tooling carrier missing loading;

[0024] 3, test tube is not rubbed with other test tubes when pushing tube, protect test tube and label from being damaged, ensure the quality of finished product;

[0025] 4, can be compatible with 13 tubes and 16 tubes different diameter test tubes, reduce the pollution caused by manual loading, improve the production efficiency of whole machine;

[0026] 5, loading mechanism is without mechanical action, simple and reliable, high accuracy, can detect whether test tube is stuck, without worker watching, reduce the labor intensity of worker. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the utility model will be described in detail below in combination with drawings and detailed embodiment, obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without creative labor for ordinary skilled in the art.Therein:

[0028] Figure 1 It is the three-dimensional of the utility model a kind of material distributing and loading tube device Figure 1 ;

[0029] Figure 2 It is the three-dimensional of the utility model a kind of material distributing and loading tube device Figure 2 ;

[0030] Figure 3 It is the first lower tube wheel structure schematic diagram of the utility model a kind of material distributing and loading tube device.

[0031] Figure 4 It is a push tube assembly structure schematic view of the utility model of a kind of material distribution pipe loading device;

[0032] Figure 5 It is a pipe loading slide assembly structure schematic view of the utility model of a kind of material distribution pipe loading device;

[0033] Figure 6 It is a pipe falling detection assembly structure schematic view of the utility model of a kind of material distribution pipe loading device;

[0034] Figure 7 It is a test tube sliding block structure schematic view of the utility model of a kind of material distribution pipe loading device.

[0035] Legend: 1, reference installation platform;11, clean material hopper;2, test tube arrangement mechanism;21, vertical fence;22, servo motor;23, test tube groove assembly;24, push tube assembly;241, mounting plate;242, flat push cylinder;243, up and down cylinder;244, multi-tooth push rod;25, follow-up sprocket assembly;3, material distribution hopper;31, pipe inlet wheel;32, first lower pipe wheel;33, second lower pipe wheel;34, lower pipe slide;35, hopper motor;36, tension wheel;37, first driven sprocket;38, second driven sprocket;4, pipe loading slide assembly;41, pipe falling detection assembly;411, pipe rack;42, slide vertical plate;43, test tube sliding block;44, pipe loading guide block. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0037] Secondly, the utility model is described in detail in combination with the schematic view, and in order to facilitate the description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the utility model herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0038] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.

[0039] Please refer to Figures 1-7 The utility model provides a kind of material distribution pipe loading device, comprising:

[0040] Reference installation platform 1, reference installation platform 1 bottom one end is fixedly connected with clean material hopper 11;

[0041] The test tube arrangement mechanism 2 comprises a vertical fence 21 fixed on the top of the reference installation platform 1, and a follow-up sprocket assembly 25 is arranged on one end of the outer wall of the vertical fence 21. A servo motor 22 is fixedly connected to the other end of the vertical fence 21 on the same side as the follow-up sprocket assembly 25. The driving shaft of the servo motor 22 penetrates the vertical fence 21 and is fixedly connected with a sprocket. The sprocket is meshingly connected with a chain, and the chain is externally provided with a corresponding test tube groove assembly 23.

[0042] A group of photoelectric sensors are installed on the vertical fence 21 for detecting whether the test tube is present.

[0043] In this embodiment, the test tube groove assembly 23 is a chain plate, which can also be replaced by a multi-groove synchronous belt, etc. They can be installed with the chain to facilitate the accommodation and transportation of the test tube.

[0044] The test tube arrangement mechanism 2 comprises a vertical fence 21 fixed on the top of the reference installation platform 1, and a follow-up sprocket assembly 25 is arranged on one end of the outer wall of the vertical fence 21. A servo motor 22 is fixedly connected to the other end of the vertical fence 21 on the same side as the follow-up sprocket assembly 25. The driving shaft of the servo motor 22 penetrates the vertical fence 21 and is fixedly connected with a sprocket. The sprocket is meshingly connected with a chain, and the chain is externally provided with a corresponding test tube groove assembly 23.

[0045] The distribution hopper 3 comprises a back plate fixed on the top of the vertical fence 21, and a hopper motor 35 is fixedly connected to one side of the back plate. The driving shaft of the hopper motor 35 penetrates the back plate and is fixedly connected with an inlet tube wheel 31. A first lower tube wheel 32 and a second lower tube wheel 33 are arranged on one side of the back plate. The second lower tube wheel 33 is provided with a lower tube slide 34 at the bottom.

[0046] The first driven sprocket 37 and the second driven sprocket 38 are arranged on the side of the back plate corresponding to the first lower tube wheel 32 and the second lower tube wheel 33. The first driven sprocket 37 and the second driven sprocket 38 are provided with a tensioning wheel 36 at the bottom. The tensioning wheel 36, the first driven sprocket 37 and the second driven sprocket 38 are connected with the follow-up sprocket assembly 25 through the chain. The follow-up sprocket assembly 25 is connected through the chain, so that the first lower tube wheel 32 and the second lower tube wheel 33 and the test tube arrangement mechanism 2 can rotate synchronously.

[0047] The first lower tube wheel 32 and the second lower tube wheel 33 are the same shape and size, and are connected through the chain. Under the drive of the follow-up sprocket assembly 25, the first lower tube wheel 32 can be forward rotated and the second lower tube wheel 33 can be synchronously reversed. The first lower tube wheel 32 and the second lower tube wheel 33 can be integrally formed or assembled in multiple pieces.

[0048] The tube loading slide assembly 4 comprises slide vertical plates 42 and test tube sliding blocks 43, four horizontal rods are fixedly connected inside the slide vertical plates 42 and the test tube sliding blocks 43, adjacent two slide vertical plates 42 are provided with a tube falling detection assembly 41 at the bottom, and adjacent two slide vertical plates 42 are provided with a tube loading guide block 44 at the top.

[0049] The outer surface of the test tube sliding block 43 is arc-shaped, which facilitates test tube unloading, and the test tube sliding block 43 is provided with 20 test tubes, the number of which is determined according to the number of holes of the tool carrier to be loaded.

[0050] The tube falling detection assembly 41 comprises a tube rack 411 fixed to the bottom of the slide vertical plate 42, a through hole is formed in each vertical surface of the tube rack 411, and a corresponding reflection sensor is arranged at the end of the tube rack 411, so as to detect whether a test tube passes through, if a test tube is stuck during falling, the reflection sensor signal will change, and the host computer will be prompted to alarm.

[0051] Working principle: the test tubes are manually loaded into the distributing hopper 3, or are conveyed to the inlet of the tube feeding wheel 31 by other equipment, and the hopper motor 35 is started to drive the tube feeding wheel 31 to rotate and send the test tubes into the hopper.

[0052] When the hopper is loaded to a certain number and the tool carrier below the tube loading slide assembly 4 reaches the tube loading position, the servo motor 22 of the test tube arrangement mechanism 2 is started to drive the follow-up sprocket assembly 25 and the first tube wheel 32 to rotate clockwise, and the second tube wheel 33 to rotate counterclockwise, and the test tube groove assembly 23 is driven by the sprocket and chain to move from right to left.

[0053] When the first tube wheel 32 rotates clockwise, the test tubes enter the tube slide 34 due to gravity and the pushing force, at the same time, the second tube wheel 33 rotates counterclockwise to push the excess test tubes away from the tube slide 34, so that other test tubes can smoothly enter the tube slide 34, and the test tubes in the tube slide 34 fall into the test tube groove assembly 23 due to gravity and the pushing of the subsequent test tubes, and the test tube groove assembly 23 on the chain is driven by the servo motor 22 of the test tube arrangement mechanism 2 to move from right to left.

[0054] When the 20 test tubes move to the position aligned with the tube loading slide assembly 4, the servo motor 22 stops, the horizontal push cylinder 242 of the tube pushing assembly 24 drives the up-down cylinder 243 and the multi-tooth push rod 244 to move forward, and the multi-tooth push rod 244 pushes the test tubes on the test tube groove assembly 23 into the tube loading slide assembly 4.

[0055] The up-down cylinder 243 of the tube pushing assembly 24 drives the multi-tooth push rod 244 to move upward, and after avoiding the test tube groove assembly 23, the horizontal push cylinder 242 moves backward to return to the original position of pushing the tube.

[0056] After the test tubes pass through the tube loading guide block 44, they fall along the tube loading slide assembly 4, pass through the tube falling detection assembly 41, and enter the tooling carrier. If a test tube is stuck during the falling process, the signal of the reflection sensor on the tube falling detection assembly 41 will change, prompting the host computer to alarm. If the loading is successful, the previous action is repeated according to the above sequence of work processes until the tooling carrier is full.

[0057] In addition, the tube loading wheel 31 of different sizes can be replaced to quickly switch to test tubes of different diameters, such as 13 tubes and 16 tubes.

[0058] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the utility model can be combined in any way, and the combinations are not exhaustively described in the specification only for the purpose of saving space and resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A material distributing and pipe loading device, characterized in that: include: A reference installation platform (1), wherein one end of the bottom of the reference installation platform (1) is fixedly connected to a cleaning hopper (11); A test tube arrangement mechanism (2) includes a vertical plate fence (21) fixed to the top of a reference mounting platform (1), an outer wall of one end of the vertical plate fence (21) is provided with a follower sprocket assembly (25), the other end of the vertical plate fence (21) on the same side as the follower sprocket assembly (25) is fixedly connected to a servo motor (22), a drive shaft of the servo motor (22) passes through the vertical plate fence (21) and is fixedly connected to a sprocket, an outer wall of the sprocket is engaged with a chain, and a test tube groove assembly (23) corresponding to the chain is provided on the outside of the chain; A push tube assembly (24), the push tube assembly (24) comprising a mounting plate (241) fixedly connected to the top of the reference mounting platform (1), a horizontal push cylinder (242) fixedly connected to the top of the mounting plate (241), an upper and lower cylinders (243) fixedly connected to the telescopic ends of the horizontal push cylinder (242), and a multi-toothed push rod (244) fixedly connected to the bottoms of the telescopic ends of the upper and lower cylinders (243); A material distribution hopper (3), the material distribution hopper (3) comprising a back plate fixed to the top of a vertical plate fence (21), a hopper motor (35) being fixedly connected to one side of the back plate, a drive shaft of the hopper motor (35) passing through the back plate and being fixedly connected to an inlet tube wheel (31), a first lower tube wheel (32) and a second lower tube wheel (33) being provided on one side of the back plate, a lower tube slideway (34) being provided at the bottom of the second lower tube wheel (33); A tube loading slide assembly (4) is provided, wherein the tube loading slide assembly (4) comprises a slide upright plate (42) and a test tube slider (43); four cross bars are fixedly connected to and penetrate the interior of the slide upright plate (42) and the test tube slider (43); a tube drop detection assembly (41) is provided at the bottom of two adjacent slide upright plates (42); and a tube loading guide block (44) is provided at the top between the two adjacent slide upright plates (42).

2. A material distributing and pipe loading device according to claim 1, characterized in that: The drop pipe detection assembly (41) comprises a pipe rack (411) fixed to the bottom of the slideway vertical plate (42), each vertical surface of the pipe rack (411) is provided with a through hole, and a corresponding reflection sensor is provided at the end of the pipe rack (411).

3. The material distributing and pipe loading device according to claim 1, characterized in that: The first lower pipe wheel (32) and the second lower pipe wheel (33) have the same shape and the same size.

4. The material distributing and pipe loading device according to claim 1, characterized in that: The test tube groove component (23) is a chain plate.

5. The material distributing and pipe loading device according to claim 1, characterized in that: The outer surface of the test tube slider (43) is arranged in an arc shape, and 20 test tube sliders (43) are provided.

6. The material distributing and pipe loading device according to claim 1, characterized in that: A first driven sprocket (37) and a second driven sprocket (38) corresponding to the first lower tube wheel (32) and the second lower tube wheel (33) are provided on one side of the back plate; a tensioning wheel (36) is provided at the bottom of the first driven sprocket (37) and the second driven sprocket (38); the tensioning wheel (36), the first driven sprocket (37) and the second driven sprocket (38) are all connected to the driven sprocket assembly (25) through a chain.

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