Inserting piece inserting machine

By designing the double slot and top plate structure of the inserting machine, combined with the vibration plate and handling device, the problems of limited inserting quantity and poor effect of the existing inserting machine are solved, and efficient and stable inserting operation and product sorting are achieved.

CN223444616UActive Publication Date: 2025-10-17JIANGSU FEIER ELECTRICAL TECH
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Patent Information

Application Number
CN202422709633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-17
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

When inserting inserts, the existing inserting machine has a limited number of inserts and poor inserting effect, and the limitation of the mechanical gripper leads to low efficiency.

Method used

A chip insertion machine is designed, which adopts two side-by-side slots and a top plate structure, cooperates with a vibration plate and a handling device to achieve the simultaneous insertion of two chips, and uses an elastic probe detection and sorting mechanism to ensure the accuracy and efficiency of chip insertion.

Benefits of technology

The stability and efficiency of inserting two inserts at the same time are improved, ensuring good insertion effect, and sorting NG and OK products through the detection mechanism, thereby improving overall production efficiency.

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Abstract

The utility model relates to a piece inserting machine, which comprises a rack, a turntable, a plurality of material seats and a piece inserting mechanism, the piece inserting mechanism comprises two slots and two top plates, the two slots are arranged side by side and arranged up and down, the two slots share a sliding seat, the sliding seat is arranged on the rack and is connected with a driving mechanism A, the driving mechanism A drives the sliding seat to move, and the material seats are arranged on the turntable. The two inserting grooves move along with the sliding base and move relative to a material base on the inserting piece inserting station, the two top plates share a sliding block, the sliding block is installed on the sliding base and connected with a driving mechanism B, the driving mechanism B drives the sliding block to move, and the two top plates move along with the sliding block. The inserting piece inserting mechanism further comprises a vibration disc B, an inserting piece material channel, an inserting piece transferring base and a carrying device IV, the vibration disc B, the inserting piece material channel, the inserting piece transferring base and the carrying device IV are installed on the machine frame, the tail end of the vibration disc B is connected with the front end of the inserting piece material channel, the tail end of the inserting piece material channel is connected with the inserting piece transferring base, and the carrying device IV is connected with the inserting piece transferring base and the two inserting grooves.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a high voltage package, concretely relates to a plug-in sheet machine. BACKGROUND

[0002] The skeleton of the high voltage package is inserted with a plurality of plug-in sheets, the earliest plug-in of the plug-in sheet is manually carried out, which is time-consuming and laborious and low in efficiency, a plug-in sheet machine is further developed on the basis, the efficiency is greatly improved, but still some defects exist, when the plug-in sheet is inserted, the plug-in sheet is clamped by the mechanical gripper and is limited by the mechanical gripper, the number of the plug-in sheets inserted at a time is limited, and the insertion effect is poor. UTILITY MODEL CONTENTS

[0003] The utility model provides a kind of plug-in sheet machine.

[0004] The technical scheme of the utility model:

[0005] A kind of plug-in sheet machine, the plug-in sheet machine includes rack, carousel, a plurality of material seat, the carousel is installed on rack, each material seat is installed carousel, it rotates together with carousel, sequentially through feeding station, multiple plug-in sheet stations, detection station, discharging station, the plug-in sheet machine further includes feeding mechanism, multiple plug-in sheet mechanisms, detection mechanism, discharging mechanism;

[0006] The feeding mechanism is connected with the material seat of feeding station, and transports the skeleton to the material seat on the feeding station;

[0007] The plug-in sheet mechanism includes two insertion slots, two top plates, two insertion slots are side by side, one above the other, two insertion slots share a slide, the slide is installed on rack and connected with drive mechanism A, the drive mechanism A drives the slide to move, two insertion slots move together with the slide, and make relative movement with the material seat on the plug-in sheet station, respectively connect the skeleton side plug-in hole in the material seat on the plug-in sheet station, two top plates share a slider, the slider is installed on the slide and connected with drive mechanism B, the drive mechanism B drives the slider to move, two top plates move together with the slider, and make relative movement with the material seat on the plug-in sheet station, respectively top the plug-in sheet in two insertion slots into the skeleton side plug-in hole in the material seat on the plug-in sheet station;The plug-in sheet mechanism further includes vibration disc B, plug-in sheet material channel, plug-in sheet transfer material seat, handling device IV, vibration disc B, plug-in sheet material channel, plug-in sheet transfer material seat, handling device IV are installed on rack, the end of vibration disc B is connected with the front end of plug-in sheet material channel, and the plug-in sheet is transported to the front end of plug-in sheet material channel, the end of plug-in sheet material channel is connected with plug-in sheet transfer material seat, and the plug-in sheet is transported to plug-in sheet transfer material seat, handling device IV is connected with plug-in sheet transfer material seat and two insertion slots, and the plug-in sheet in plug-in sheet transfer material seat is carried to two insertion slots;

[0008] The detection mechanism comprises a plurality of elastic probes, each of which is provided with two mounting plates, the two mounting plates are mounted on a sliding plate, the sliding plate is mounted on a rack and connected with a driving mechanism C, the driving mechanism C drives the sliding plate to move, the two mounting plates and each elastic probe move together with the sliding plate to make relative movement with the material seat on the detection station, each elastic probe is correspondingly arranged on each tab of the product on the material seat on the detection station, if an elastic probe is not triggered, the product is judged as NG, and if all the elastic probes are triggered, the product is judged as OK (if there is no tab at the position corresponding to an elastic probe, the elastic probe will not touch the tab after moving to the position, and thus elastic contraction and contact will not occur, and the elastic probe will not be triggered; if there is a tab at the position corresponding to an elastic probe, the elastic probe will touch the tab after moving to the position, and thus elastic contraction and contact will occur, and the elastic probe will be triggered).

[0009] The unloading mechanism comprises a carrying device V, an NG material box and an OK material channel, the carrying device V, the NG material box and the OK material channel are mounted on the rack, the carrying device V carries the product (NG) in the material seat on the unloading station to the NG material box and carries the product (OK) in the material seat on the unloading station to the OK material channel.

[0010] The carrying device IV further comprises two grippers, the two grippers are arranged side by side, one above the other, and are in the same position relationship with the two insertion slots, the grippers are mounted on a vertical sliding plate, the vertical sliding plate is mounted on a horizontal sliding seat I and connected with a driving mechanism F, the driving mechanism F drives the vertical sliding plate to move up and down, the grippers move up and down with the vertical sliding plate, the horizontal sliding seat I is mounted on a vertical sliding seat and connected with a driving mechanism G, the driving mechanism G drives the horizontal sliding seat I to move horizontally, the vertical sliding plate and the grippers move horizontally with the horizontal sliding seat I, the vertical sliding seat is mounted on a horizontal sliding seat II and connected with a driving mechanism H, the driving mechanism H drives the vertical sliding seat to move up and down, the horizontal sliding seat I, the vertical sliding plate and the grippers move up and down with the vertical sliding seat, the horizontal sliding seat II is mounted on a support and connected with a driving mechanism I, the driving mechanism I drives the horizontal sliding seat II to move horizontally, the vertical sliding seat, the horizontal sliding seat I, the vertical sliding plate and the grippers move horizontally with the horizontal sliding seat II, and the support is fixedly connected to the rack.

[0011] The carrying device V is a gripper, the gripper grasps the product (NG) in the material seat on the unloading station, moves and places the product (NG) into the NG material box, grasps the product (OK) in the material seat on the unloading station, moves and places the product (OK) into the OK material channel.

[0012] The two top plates are respectively suspended in the two insertion slots and move relative to the skeleton material seat in the two insertion slots, the top plates move smoothly and will not deviate.

[0013] Considering that the plug has a slight deviation and warping when the vibration disc B transports the plug to the plug transfer seat, the above technical solution is further improved, the gripper has a fixed clamping block and a movable clamping block, the fixed clamping block is provided with a plug pressing plate; when the gripper grabs the plug on the plug transfer seat, the plug pressing plate and the plug are on the plug, the plug is corrected, and then the movable clamping block moves towards the fixed clamping block and cooperates with the fixed clamping block to clamp the plug.

[0014] The utility model discloses the advantages are reasonable in design, simple structure, utilize two insertion slots, two roof boards, realize the insertion of two plugs simultaneously, and the insertion effect is good, design two insertion slots side by side, one above one, match the skeleton jack on the skeleton material seat, and the insertion of the plug is more stable, guarantees the plug effect, new handling device adopts two grippers, and two plugs are handled simultaneously, and two grippers are side by side, one above one, with the same position relationship of two insertion slots, and two grippers are placed in two insertion slots simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is plug insertion machine structure schematic drawing.

[0016] Figure 2 It is material feeding mechanism structure schematic drawing.

[0017] Figure 3 It is handling device I structure schematic drawing.

[0018] Figure 4 It is material ejecting device installation schematic drawing.

[0019] Figure 5 It is material blocking device installation schematic drawing.

[0020] Figure 6 It is plug insertion mechanism structure schematic drawing.

[0021] Figure 7 It is plug insertion mechanism partial structure schematic drawing.

[0022] Figure 8 It is handling device IV structure schematic drawing.

[0023] Figure 9 It is Figure 8 Gripper structure schematic drawing.

[0024] Figure 10 It is detection mechanism structure schematic drawing.

[0025] Figure 11 It is material discharging mechanism structure schematic drawing.

[0026] In the figure, frame 1; turntable 2; material base 3; feeding mechanism 4, vibrating plate A 4-1, skeleton material channel 4-2, conveying device I 4-3, core shaft 4-3-1, driving mechanism D 4-3-2, driving mechanism E 4-3-3, conveying device II 4-4, conveying device III 4-5, ejecting device 4-6, top plate 4-6-1, driving mechanism J 4-6-2, material stopper 4-7, stopper 4-7-1, driving mechanism D 4-7-2; inserting piece mechanism 5, slot 5-1, top plate 5-2, slide 5-3, driving mechanism A 5-4, slider 5-5, driving mechanism B 5-6, vibrating plate B 5-7, insert material channel 5-8, insert transfer base 5-9, handling device IV 5-10, handling device IV 5-10, gripper 5-10-1, vertical slide 5-10-2, transverse slide I 5-10-3, drive mechanism F 5-10-4, vertical slide 5-10-5, drive mechanism G 5-10-6, transverse slide II 5-10-7, drive mechanism H 5-10-8, bracket 5-10-9, drive mechanism I 5-10-10; detection mechanism 6, elastic probe 6-1, mounting plate 6-2, slide 6-3, drive mechanism C 6-4; unloading mechanism 7, handling device V 7-1, NG material box 7-2, OK material channel 7-3. Fixed clamp 5-10-1-1, movable clamp 5-10-1-2, tablet press 5-10-1-3. DETAILED DESCRIPTION

[0027] like Figures 1-11 As shown, a chip insertion machine includes a frame 1, a turntable 2, and a plurality of material holders 3. The turntable 2 is mounted on the frame 1, and each material holder 3 is mounted on the turntable 2. The turntable 2 rotates together with the turntable 2 and passes through a loading station, multiple chip insertion stations, a detection station, and a unloading station in sequence. The chip insertion machine also includes a loading mechanism 4, multiple chip insertion mechanisms 5, a detection mechanism 6, and an unloading mechanism 7.

[0028] The feeding mechanism 4 comprises a vibrating disc A 4-1, a skeleton material channel 4-2, a carrying device I 4-3, a carrying device II 4-4, a carrying device III 4-5, the vibrating disc A 4-1, the skeleton material channel 4-2, the carrying device I 4-3, the carrying device II 4-4 and the carrying device III 4-5 are installed on the rack 1, the carrying device I 4-3 is connected to the end of the discharging channel 4-1-1 of the vibrating disc A to the front end of the skeleton material channel 4-2, the carrying device II 4-4 is connected to the end of the discharging channel 4-1-1 of the vibrating disc A to the front end of the skeleton material channel 4-2, the carrying device III 4-5 is connected to the end of the skeleton material channel 4-2 and the material seat 3 on the feeding station, the end of the discharging channel 4-1-1 of the vibrating disc A is provided with an opening at the top, the front end of the skeleton material channel 4-2 is provided with an opening at the top, the front end of the skeleton material channel 4-2 is provided with a material lifting device 4-6, the material lifting device 4-6 comprises a top plate 4-6-1, the top plate 4-6-1 is connected with a driving mechanism J 4-6-2 (a gas cylinder installed at the front end of the skeleton material channel 4-2), the driving mechanism J 4-6-2 drives the top plate to move, the end of the discharging channel 4-1-1 of the vibrating disc A is provided with a material blocking device 4-7, the material blocking device 4-7 comprises two blocking blocks 4-7-1, the two blocking blocks 4-7-1 are integrated and connected with a driving mechanism D 4-7-2 (a gas cylinder installed at the end of the discharging channel 4-1-1 of the vibrating disc A), the driving mechanism D 4-7-2 drives the two blocking blocks 4-7-1 to move;

[0029] The plug-in piece mechanism 5 comprises two insertion grooves 5-1 and two top plates 5-2, the two insertion grooves 5-1 are arranged side by side, the two insertion grooves 5-1 are connected with a sliding seat 5-3, the sliding seat 5-3 is installed on the rack 1 and connected with a driving mechanism A 5-4 (a gas cylinder installed on the rack 1), the driving mechanism A 5-4 drives the sliding seat 5-3 to move, the two insertion grooves 5-1 move together with the sliding seat 5-3 and move relative to the material seat 3 on the plug-in piece station, the two top plates 5-2 are connected with a sliding block 5-5, the sliding block 5-5 is installed on the sliding seat 5-3 and connected with a driving mechanism B 5-6 (a gas cylinder installed on the sliding seat 5-3), the driving mechanism B 5-5 drives the sliding block 5-5 to move, the two top plates 5-2 are suspended in the two insertion grooves 5-1 respectively, and move together with the sliding block 5-5 and move relative to the material seat 3 on the plug-in piece station in the two insertion grooves 5-1 respectively; the plug-in piece mechanism 5 further comprises a vibrating disc B 5-7, a plug-in piece material channel 5-8, a plug-in piece transfer material seat 5-9 and a carrying device IV 5-10, the vibrating disc B 5-7, the plug-in piece material channel 5-8, the plug-in piece transfer material seat 5-9 and the carrying device IV 5-10 are installed on the rack 1, the end of the vibrating disc B 5-7 is connected to the front end of the plug-in piece material channel 5-8, the end of the plug-in piece material channel 5-8 is connected to the plug-in piece transfer material seat 5-9, and the carrying device IV 5-10 is connected to the plug-in piece transfer material seat 5-9 and the two insertion grooves 5-1;

[0030] The detection mechanism 6 includes several elastic probes 6-1, each of which is provided with two installation plates 6-2, the two installation plates 6-2 are installed on a sliding plate 6-3, the sliding plate 6-3 is installed on the rack 1 and connected with a driving mechanism C 6-4 (a cylinder installed on the rack 1), the driving mechanism C 6-4 drives the sliding plate 6-3 to move, and the two installation plates 6-2 move with each elastic probe 6-1 together with the sliding plate 6-3 to make relative movement with the material seat 3 on the detection station;

[0031] The unloading mechanism 7 includes a carrying device V 7-1, an NG material box 7-2 and an OK material channel 7-3, the carrying device V 7-1, the NG material box 7-2 and the OK material channel 7-3 are installed on the rack 1, and the carrying device V 7-1 is connected with the material seat 3 on the unloading station and the NG material box 7-2 and the OK material channel 7-3;

[0032] The carrying device I 4-3 includes a mandrel 4-3-1 (two half shafts and a clamping wall cylinder are connected to constitute), the mandrel 4-3-1 is installed on the rack 1 and connected with a driving mechanism D 4-3-2 (a cylinder installed on a rotating cylinder) and a driving mechanism E 4-3-3 (a rotating cylinder installed on the rack 1), the driving mechanism D 4-3-2 drives the mandrel 4-3-1 to move, and the driving mechanism E 4-3-3 drives the mandrel 4-3-1 to overturn 180°;

[0033] The carrying device II 4-4 and the carrying device III 4-5 are grippers;

[0034] The carrying device IV 5-10 includes two grippers 5-10-1, which are arranged side by side, one above the other, in the same position as the two slots 5-1, the grippers 5-10-1 are installed on a vertical sliding plate 5-10-2, the vertical sliding plate 5-10-2 is installed on a horizontal sliding seat I 5-10-3 and connected with a driving mechanism F 5-10-4 (a pneumatic cylinder, installed on the horizontal sliding seat I 5-10-3), the driving mechanism F 5-10-4 drives the vertical sliding plate 5-10-2 to move up and down, and the grippers 5-10-1 move up and down accordingly, the horizontal sliding seat I 5-10-3 is installed on a vertical sliding seat 5-10-5 and connected with a driving mechanism G 5-10-6 (a pneumatic cylinder, installed on the vertical sliding seat 5-10-3), the driving mechanism G 5-10-6 drives the horizontal sliding seat I 5-10-3 to move horizontally, and the vertical sliding plate 5-10-2 and the grippers 5-10-1 move horizontally accordingly, the vertical sliding seat 5-10-5 is installed on a horizontal sliding seat II 5-10-7 and connected with a driving mechanism H 5-10-8 (a pneumatic cylinder, installed on the horizontal sliding seat II 5-10-7), the driving mechanism H 5-10-8 drives the vertical sliding seat 5-10-5 to move up and down, and the horizontal sliding seat I 5-10-3, the vertical sliding plate 5-10-2 and the grippers 5-10-1 move up and down accordingly, the horizontal sliding seat II 5-10-7 is installed on a bracket 5-10-9 and connected with a driving mechanism I 5-10-10 (a pneumatic cylinder, installed on the bracket 5-10-9), the driving mechanism I 5-10-10 drives the horizontal sliding seat II 5-10-7 to move horizontally, and the vertical sliding seat 5-10-5, the horizontal sliding seat I 5-10-3, the vertical sliding plate 5-10-2 and the grippers 5-10-1 move horizontally accordingly, and the bracket 5-10-9 is fixedly connected to the rack 1.

[0035] The gripper 5-10-1 is provided with a fixed clamping block 5-10-1-1 and a movable clamping block 5-10-1-2 (connected with a clamping arm pneumatic cylinder), and a pressing plate 5-10-1-3 is installed on the fixed clamping block 5-10-1-1.

[0036] The carrying device V 7-1 is a gripper.

[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A chip inserting machine, comprising a frame, a turntable, and a plurality of material seats, wherein the turntable is mounted on the frame, and each material seat is mounted on the turntable, and rotates with the turntable, sequentially passing through a loading station, a plurality of chip inserting stations, a detection station, and a unloading station, and the chip inserting machine further comprises a loading mechanism, a plurality of chip inserting mechanisms, a detection mechanism, and an unloading mechanism; characterized in that: The feeding mechanism is connected to the material seat of the feeding station; The inserting sheet mechanism includes two slots and two top plates. The two slots are side by side, one above and one below. The two slots share a slide. The slide is installed on the frame and connected to the driving mechanism A. The driving mechanism A drives the slide to move, and the two slots move with the slide and move relative to the material seat on the inserting sheet station. The two top plates share a slider, and the slider is installed on the slide and connected to the driving mechanism B. The driving mechanism B drives the slider to move, and the two top plates move with the slider and move relative to the material seat on the inserting sheet station; the inserting sheet mechanism also includes a vibration disk B, an inserting sheet material channel, an inserting sheet transfer material seat, and a handling device IV. The vibration disk B, the inserting sheet material channel, the inserting sheet transfer material seat, and the handling device IV are installed on the frame. The end of the vibration disk B is connected to the front end of the inserting sheet material channel, and the end of the inserting sheet material channel is connected to the inserting sheet transfer material seat, and the handling device IV connects the inserting sheet transfer material seat and the two slots; The detection mechanism includes a plurality of elastic probes, each of which has two mounting plates. The two mounting plates are mounted on a slide. The slide is mounted on a frame and connected to a drive mechanism C. The drive mechanism C drives the slide to move. The two mounting plates and the elastic probes move with the slide and move relative to the material holder on the detection station. The unloading mechanism includes a transport device V, an NG material box, and an OK material channel. The transport device V, the NG material box, and the OK material channel are installed on the frame. The transport device V transports the material seat and the NG material box and the OK material channel on the unloading station.

2. The inserting machine according to claim 1, characterized in that: The carrying device IV includes two grippers, which are side by side, one above and one below, and have the same position relationship with the two slots. The grippers are installed on the vertical slide, which is installed on the transverse slide I and connected to the drive mechanism F. The drive mechanism F drives the vertical slide to move up and down, and the grippers move up and down accordingly. The transverse slide I is installed on the vertical slide and connected to the drive mechanism G. The drive mechanism G drives the transverse slide I to move transversely, and the vertical slide and the grippers move transversely accordingly. The vertical slide is installed on the transverse slide II and connected to the drive mechanism H. The drive mechanism H drives the vertical slide to move up and down, and the transverse slide I, the vertical slide and the grippers move up and down accordingly. The transverse slide II is installed on the bracket and connected to the drive mechanism I. The drive mechanism I drives the transverse slide II to move transversely, and the vertical slide, transverse slide I, the vertical slide and the grippers move transversely accordingly. The bracket is fixedly connected to the frame.

3. The inserting machine according to claim 1, characterized in that: The handling device V is a gripper.

4. The inserting machine according to claim 1, characterized in that: The two top plates are respectively suspended in the two slots and move relative to the frame material seat in the two slots.

5. The inserting machine according to claim 3, characterized in that: The gripper comprises a fixed clamping block and a movable clamping block, and a pressing sheet is installed on the fixed clamping block.