Automatic winding device of rubber disc and automatic production equipment of rubber disc wire coil

Abstract

The utility model provides an automatic rubber disc winding device and automatic production equipment, comprising a rubber disc feeding device, a rubber disc winding device and a first rubber disc transmission device, the rubber disc feeding device is arranged at the feeding end of the rubber disc winding device, and the first rubber disc transmission device is arranged at the feeding end of the rubber disc winding device; the feeding end of the first glue disc conveying device is arranged at the discharging end of the glue disc winding device. The rubber disc winding device comprises a base, a working platform arranged on the base, rubber disc pushing mechanisms arranged on the two sides of the working platform, a threading hole adjusting mechanism arranged in the middle area of the working platform, a disc forming mechanism arranged at the tail end of the working platform and a wire feeding mechanism arranged corresponding to the disc forming mechanism. And the finished disc pushing mechanism is arranged on one side of the finished disc mechanism, and the finished disc pushing mechanism is arranged corresponding to the feeding end of the first plastic disc conveying device. According to the full-automatic production line, the full-automatic production process of the plastic disc wire coil with automatic winding, automatic labeling and packaging can be realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of power equipment, concretely relates to a rubber disc automatic winding device and automatic production equipment. BACKGROUND

[0002] At present, most wire products on the market are wrapped and packaged with PVC transparent film, are extruded into discs by an extruder, are then wound with PVC film on a semi-automatic packing machine by manual work, are then packed into nylon woven bags in quantities of 10 rolls or 5 rolls, and finally are shipped and sold after the bag opening is sealed with a hemp rope.

[0003] Since the winding process of the wire roll is difficult to control by the disc extrusion mode of the extruder, the wire is extremely prone to knotting and disorder during wiring. In addition, this kind of production mode by manual packing consumes labor, and the wire is prone to scratches and bumps during turnover and handling. INNOVATION CONTENT

[0004] The utility model aims at overcoming the defects of the prior art and provides a rubber disc automatic winding device and automatic production equipment.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A rubber disc automatic winding device, comprising: a rubber disc feeding device, a rubber disc winding device, and a first rubber disc conveying device, the rubber disc feeding device is arranged at the feeding end of the rubber disc winding device, and the feeding end of the first rubber disc conveying device is arranged at the discharging end of the rubber disc winding device.

[0007] The rubber disc winding device comprises: a base, a working platform arranged on the base, a rubber disc pushing mechanism arranged on both sides of the working platform, a threading hole adjusting mechanism arranged in the middle region of the working platform, a disc forming mechanism arranged at the end of the working platform, a wire feeding mechanism corresponding to the disc forming mechanism, and a disc forming pushing mechanism arranged on one side of the disc forming mechanism, and the disc forming pushing mechanism is arranged corresponding to the feeding end of the first rubber disc conveying device.

[0008] Preferably, the rubber disc pushing mechanism comprises: guide rails arranged on both sides of the working platform, sliding blocks arranged on the guide rails, limiting strips connected with the sliding blocks, limiting blocks arranged on the limiting strips for limiting the rubber disc, translation rods connected with the sliding blocks, and translation cylinders connected with the translation rods.

[0009] Preferably, the threading hole adjusting mechanism comprises a rubber disc positioning rod arranged above the working platform and a double-infrared sensing device arranged below the working platform.

[0010] Preferably, the disc forming mechanism comprises a disc forming head and a disc forming head driving device.

[0011] Preferably, the wire feeding mechanism comprises a metering wheel assembly, a feeding cylinder, a wire arranging motor assembly, a cutter cylinder, a translation driving mechanism and a polished rod assembly, the translation driving mechanism is capable of driving the feeding cylinder to reciprocate on the polished rod assembly to feed the electric wire to the coiling mechanism for winding, the wire arranging motor assembly is used for arranging the wire during winding, the metering wheel assembly is used for recording the winding length, and the cutter cylinder is used for cutting the electric wire.

[0012] Preferably, the adhesive disc winding device is further provided with a film coating device for coating the adhesive disc, and pushing the adhesive disc to the first adhesive disc conveying device after coating.

[0013] Preferably, the adhesive disc feeding device comprises a feeding base, at least one positioning shaft for sleeving the adhesive disc arranged on the feeding base, a support arranged on the feeding base and an adhesive disc taking mechanism arranged on the support, the adhesive disc taking mechanism taking out the adhesive disc on the positioning shaft and feeding to the feeding end of the adhesive disc winding device.

[0014] Preferably, the adhesive disc taking mechanism comprises a lifting mechanism arranged on the support, a taking cylinder connected with the lifting mechanism and a taking fork connected with the push rod of the taking cylinder.

[0015] Preferably, the number of the positioning shafts is multiple and arranged in a ring shape with the support as the center, the multiple positioning shafts are arranged on a rotatable rotating ring, and the adhesive disc feeding device further comprises a rotating ring driving device for driving the rotating ring to rotate.

[0016] Preferably, the adhesive disc winding device further comprises a tension control device corresponding to the wire feeding mechanism, the tension control device is used for controlling the wire feeding tension of the wire feeding mechanism.

[0017] The utility model discloses simultaneously provides a kind of adhesive disc wire coil automatic production equipment, including the adhesive disc automatic winding device of any one of claim, further include labeling device, the labeling device is arranged in one side of the first adhesive disc conveying device.

[0018] Preferably, the adhesive disc winding device further comprises a tension control device corresponding to the wire feeding mechanism, the tension control device is used for controlling the wire feeding tension of the wire feeding mechanism.

[0019] Preferably, the second adhesive disc conveying device is a stacking manipulator, for stacking multiple adhesive discs at a time, and the adhesive disc wire coil automatic production equipment further comprises a wire coil turnover device for feeding the stacked multiple adhesive discs into the plastic packaging device after turning over.

[0020] The utility model discloses a push mechanism of glue disc carries out multistage position pushing on the work platform, pushes the glue disc to the lower part of threading hole adjusting mechanism in turn, adjusts the position of threading hole through threading hole adjusting mechanism, and the push mechanism of glue disc is pressed and positioned through the disc forming mechanism, and the thread is sent into threading hole through the thread feeding mechanism, and the winding process is realized through the disc forming mechanism pressing and continuously selecting the glue disc. The pushing, positioning and thread feeding of the whole process are automatically realized, and manual intervention is not needed.

[0021] In addition, unlike the traditional direct winding mode of extrusion, the winding mode is wound through the non-extrusion disc forming mode, and the winding process can be controlled through the thread feeding mechanism, so that the regularity of the winding process can be ensured, and the stability of subsequent wiring use is further ensured.

[0022] Further, the glue disc feeding device can realize multiple glue disc sleeving through the positioning shaft, and the glue disc feeding mechanism can realize sequential feeding on the positioning shaft, so that the automatic feeding process of the glue disc can be realized.

[0023] Further, the positioning shaft is arranged in a ring shape and can rotate, so that more materials can be fed at a time, improving efficiency while reducing the intensity and cost of manual work.

[0024] Further, the glue disc stacking is carried out through the second glue disc conveying device, and the multiple roll glue discs can be plastic sealed in the plastic sealing machine and heat shrunk in the heat shrinking baking device after being turned over through the glue disc turnover device, avoiding scratching and damage caused by turnover during packaging. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the structure schematic diagram of the glue disc wire coil production equipment of the utility model embodiment;

[0026] Figure 2 is the structure schematic diagram of the glue disc wire coil production equipment of the utility model embodiment (using tension control device);

[0027] Figure 3 is the structure schematic diagram of the automatic winding device of the utility model embodiment;

[0028] Figure 4 is the structure schematic diagram of the thread feeding mechanism of the utility model embodiment.

[0029] The reference signs in the drawings are as follows:

[0030] Glue disc feeding device 1, glue disc winding device 2, first glue disc conveying device 3, second glue disc conveying device 4, labeling device 5, glue disc turnover device 6, plastic sealing device 7, heat shrinking baking device 8, wire coil collecting device 9;

[0031] Feeding base 11, positioning shaft 12, support 13, glue disc feeding mechanism 14.

[0032] Lifting mechanism 141, material taking cylinder 142, material taking fork 143;

[0033] Base 21, working platform 22, rubber disc pushing mechanism 23, threading hole adjustment mechanism 24, disc forming mechanism 25, wire feeding mechanism 26, disc pushing mechanism 27, tension control device 28, film wrapping device 29;

[0034] Guide rail 231, slider 232, limit bar 233, limit block 234, translation rod 235, translation cylinder 236;

[0035] Rubber plate positioning rod 241, dual infrared sensing device 242;

[0036] A beading head 251 and a beading head driving device 252;

[0037] Meter wheel assembly 261, wire feeding cylinder 262, wire arrangement motor assembly 263, cutter cylinder 264, translation drive mechanism 265, polished rod assembly 266. DETAILED DESCRIPTION

[0038] The following embodiments are given in conjunction with the accompanying drawings to further illustrate the specific implementation of the automatic winding device for a rubber reel of the present invention. The automatic winding device for a rubber reel of the present invention is not limited to the description of the following embodiments.

[0039] like Figure 3 As shown, this embodiment provides an automatic rubber disc winding device, comprising: a rubber disc feeding device 1, a rubber disc winding device 2 and a first rubber disc transmission device 3, wherein the rubber disc feeding device 1 is arranged at the feeding end of the rubber disc winding device 2, and feeds the unwound capstan to the rubber disc winding device 2, and the rubber disc winding device 2 is used to wind the wire on the capstan, and the feeding end of the first rubber disc transmission device 3 is arranged at the discharging end of the rubber disc winding device 2, and transports the wound rubber disc to the first rubber disc transmission device 3; the rubber disc winding device 2 comprises: a base 21, a working platform 22 arranged on the base 21, a rubber disc pushing mechanism 23 arranged on both sides of the working platform 22, a threading hole adjustment mechanism 24 arranged in the middle area of ​​the working platform 22, a coiling mechanism 25 arranged at the end of the working platform 22, a wire feeding mechanism 26 arranged corresponding to the coiling mechanism 25, and a coiling pushing mechanism 27 arranged on one side of the coiling mechanism 25, and the coiling pushing mechanism 27 is arranged corresponding to the feeding end of the first rubber disc transmission device 3.

[0040] The embodiment pushes the glue disc to the lower part of the threading hole adjusting mechanism 24 on the work platform through the glue disc pushing mechanism 23, adjusts the position of the threading hole through the threading hole adjusting mechanism 24, presses and positions the glue disc through the disc forming mechanism 25, and sends the wire head into the threading hole through the wire feeding mechanism 26. The whole process of pushing, positioning and feeding the glue disc is automatically realized without manual intervention.

[0041] In the embodiment, the glue disc pushing mechanism 23 comprises guide rails 231 arranged on both sides of the work platform 22, sliding blocks 232 arranged on the guide rails 231, limiting strips 233 connected with the sliding blocks 232, limiting blocks 234 arranged on the limiting strips 233 for limiting the glue disc, translation rods 235 connected with the sliding blocks 232, and translation cylinders 236 connected with the translation rods 235. The limiting blocks 234 on the two limiting strips 233 are arc-shaped structures towards one side of the glue disc, which just form the limiting of the circular glue disc. When the glue disc feeding device sends the glue disc to the position of the limiting blocks 234, the translation cylinders 236 are started to drive the translation rods 235 to push the sliding blocks 232 to move, the sliding blocks 232 drive the limiting strips 233 and the limiting blocks 234 to translate on the work platform 22, and the glue disc is translated to the lower part of the threading hole adjusting mechanism 24.

[0042] In the embodiment, the threading hole adjusting mechanism 24 comprises a glue disc positioning rod 241 arranged above the work platform 22, a double infrared sensing device 242 arranged below the work platform 22, and a positioning rod driving device (not shown in the figure). The glue disc positioning rod 241 is driven by the positioning rod driving device to press down the translated glue disc, and rotates the glue disc to make the double infrared sensing device 242 sense the position of the threading hole, and then keeps the current selected position. The glue disc pushing mechanism 23 continuously pushes the glue disc to the lower part of the disc forming mechanism 25.

[0043] In the embodiment, the disc forming mechanism 25 comprises a disc forming head 251 and a disc forming head driving device 252. The disc forming head 251 presses down the glue disc after the glue disc is pushed to the lower part thereof under the driving of the disc forming head driving device 252, and rotates the glue disc to wind the wire after the wire is threaded into the threading hole. The wire is fed through the wire feeding mechanism 26 to align the threading hole. Specifically, as shown in FIG. 6, the wire feeding mechanism 26 comprises a wire feeding head 261 and a wire feeding head driving device 262. The wire feeding head 261 is arranged on the work platform 22, and the wire feeding head driving device 262 is arranged on the work platform 22 and connected with the wire feeding head 261. The wire feeding head 261 is arranged on the work platform 22 and is connected with the wire feeding head driving device 262. The wire feeding head driving device 262 drives the wire feeding head 261 to move along the work platform 22 to align the threading hole. Figure 4As shown, the wire feeding mechanism 26 includes a metering wheel assembly 261, a feeding cylinder 262, a wire arranging motor assembly 263, a cutter cylinder 264, a translation driving mechanism 265 capable of driving the feeding cylinder 262 to reciprocate on the light pole assembly 266 to feed the wire to the coiling mechanism 25 for winding, and a light pole assembly 266. The wire arranging motor assembly 263 is used for arranging the wire during winding, and is linked with the light pole assembly 266. The light pole assembly determines the horizontal direction of the wire feeding, and the wire arranging motor assembly 263 determines the vertical direction of the wire feeding. The metering wheel assembly 261 is used for recording the winding length, and the cutter cylinder 264 is used for cutting the wire.

[0044] The working process of the wire feeding mechanism 26 includes the following steps. After the coiling head 251 presses the rubber disc, the feeding cylinder 262 clamps the wire, the translation driving mechanism 265 drives the feeding cylinder 262 to move to the wire hole of the rubber disc on the light pole assembly 266, the coiling head is pressed again to press the wire head, the feeding cylinder 262 releases the wire, and then retreats to the original position. Thereafter, the coiling head 251 drives the rubber disc to rotate for winding, the wire arranging motor assembly 263 is started to control the wire to be arranged up and down, the rubber disc is uniformly arranged with the wire, the metering wheel assembly 261 counts the length, the winding is completed, the cutter cylinder 264 is started to cut the wire, and the wire arranging process is completed. Unlike the traditional direct winding method by extrusion, the wire is wound by the non-extrusion coiling method, the winding process can be controlled by the wire feeding mechanism 26, so that the regularity of the winding process can be ensured, and the stability of the subsequent wiring can be further ensured. The metering wheel assembly 261 can calculate the length by the number of rotations.

[0045] Further, as shown in the drawings, Figure 4 The rubber disc winding device 2 is further provided with a film coating device 29 for coating the rubber disc with film, and pushing the rubber disc to the first rubber disc conveying device 3 after coating.

[0046] In the embodiment, the rubber disc feeding device 1 includes a feeding base 11, at least one positioning shaft 12 for sleeving the rubber disc arranged on the feeding base 11, a support 13 arranged on the feeding base 11, and a rubber disc taking mechanism 14 arranged on the support 13. The rubber disc taking mechanism 14 takes out the rubber disc on the positioning shaft 12 and feeds it to the feeding end of the rubber disc winding device 2. Further, the rubber disc taking mechanism 14 includes a lifting mechanism 141 arranged on the support 13, a taking cylinder 142 connected with the lifting mechanism 141, and a taking fork 143 connected with the push rod of the taking cylinder 142.

[0047] The positioning shaft 12 can be equipped with multiple rubber discs. The material fork 143 runs to the height position of the current top rubber disc under the drive of the lifting mechanism 141, and then forks toward the rubber disc through the drive of the material cylinder 142, and runs upward under the drive of the lifting mechanism 141 to take out the rubber disc, and runs to the working platform 22 under the drive of the material cylinder 142.

[0048] Furthermore, the plurality of positioning shafts 12 are arranged in a ring around the bracket 13. The plurality of positioning shafts 12 are mounted on a rotatable rotating ring 15. The rubber disc feeding device 1 further includes a rotating ring drive 16 for driving the rotating ring 15. The plurality of positioning shafts 12 arranged in a ring allows for a greater number of rubber discs to be loaded at once, minimizing labor costs. Furthermore, the rotating ring drive 16 allows the plurality of positioning shafts 12 to rotate to a material removal position.

[0049] As a further improvement, a tension control device 28 is provided corresponding to the wire feeding mechanism 26 to control the wire feeding tension of the wire feeding mechanism 26, thereby ensuring the accuracy and tension of the rubber reel winding. Of course, for large coils of wire, the rotation speed is slower during feeding, so that a good tension can be maintained.

[0050] Based on the above winding device, Figures 1-2 As shown, this embodiment also provides an automatic production device for a rubber reel coil, which includes the above-mentioned automatic rubber reel winding device and also includes a labeling device 5. The labeling device 5 is arranged on one side of the first rubber reel transmission device 3 and is used to label the wound rubber reel.

[0051] Furthermore, the system also includes a second reel conveyor 4, a plastic sealing device 7, a heat shrinking and baking device 8, and a coil collection device 9. The first reel conveyor 3 is arranged in a direction perpendicular to the direction of the reels on the reel winding device 2, while the second reel conveyor 4 is arranged in a direction opposite to the direction of the reels on the reel winding device 2. The second reel conveyor 4 delivers the reels to the plastic sealing device 7. The first and second reel conveyors 3 and 4 enable a layout shift of the entire equipment line, reducing the required space. The plastic sealing device and heat shrinking and baking device 8 enable packaging during the production process.

[0052] Furthermore, the second rubber disc transport device is a stacking robot for stacking multiple rubber discs at a time, and the rubber disc coil automatic production equipment further includes a coil turning device 6 for turning over the stacked multiple rubber discs and feeding them into the plastic sealing device 7. The stacking robot and the coil turning device 6 are used to stack multiple rubber discs, and the multiple discs are turned over to feed the plastic sealing device for plastic sealing and baking to form multiple coils. As a specific embodiment, Figure 3As shown, the stack robot can be a two-axis robot structure having an X-axis and a Y-axis.

[0053] It should be noted that in the description of the present application, the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed in use, and are only for the convenience of description, and do not indicate that the device or element referred to must have a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description, and cannot be understood as indicating relative importance.

[0054] The above is a further detailed description of the present application in combination with specific preferred embodiments, and cannot be considered as limiting the specific implementation of the present application to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, which should be considered as falling within the protection scope of the present application.

Claims

1. An automatic winding device for a rubber disc, characterized in that: include: A rubber disc feeding device (1), a rubber disc winding device (2), and a first rubber disc transmission device (3), wherein the rubber disc feeding device (1) is arranged at the feeding end of the rubber disc winding device (2), and the feeding end of the first rubber disc transmission device (3) is arranged at the discharging end of the rubber disc winding device (2); The rubber disc winding device (2) comprises: a base (21), a working platform (22) arranged on the base (21), a rubber disc pushing mechanism (23) arranged on both sides of the working platform (22), a threading hole adjustment mechanism (24) arranged in the middle area of ​​the working platform (22), a disc forming mechanism (25) arranged at the end of the working platform (22), a wire feeding mechanism (26) arranged corresponding to the disc forming mechanism (25), and a disc pushing mechanism (27) arranged on one side of the disc forming mechanism (25), wherein the disc pushing mechanism (27) is arranged corresponding to the feeding end of the first rubber disc transmission device (3).

2. The automatic winding device for a rubber reel according to claim 1, characterized in that: The rubber disk pushing mechanism (23) comprises: guide rails (221) arranged on both sides of the working platform (22), sliders (222) arranged on the guide rails (221), a limiting bar (223) connected to the sliders (222), a limiting block (224) arranged on the limiting bar (223) for limiting the rubber disk, a translation rod (225) connected to the sliders (222), and a translation cylinder (226) connected to the translation rod (225).

3. The automatic winding device for a rubber reel according to claim 2, characterized in that: The threading hole adjustment mechanism (24) comprises a rubber disk positioning rod (241) arranged above the working platform (22) and a double infrared sensing device (242) arranged below the working platform (22).

4. The automatic coil winding device according to claim 3, characterized in that: The disc forming mechanism (25) comprises a disc forming head (251) and a disc forming head driving device (252).

5. The automatic coil winding device according to claim 1, characterized in that: The wire feeding mechanism (26) comprises: a meter wheel assembly (261), a wire feeding cylinder (262), a wire arranging motor assembly (263), a cutter cylinder (264), a translation drive mechanism (265) and a polished rod assembly (266); the translation drive mechanism (265) can drive the wire feeding cylinder (262) to move back and forth on the polished rod assembly (266) to send the wire to the coiling mechanism (25) for winding; the wire arranging motor assembly (263) is used for arranging the wire during winding; the meter wheel assembly (261) is used for recording the winding length; and the cutter cylinder (264) is used for cutting the wire.

6. The automatic coil winding device according to claim 1, characterized in that: The rubber disc winding device (2) is also provided with a film coating device (29) for coating the rubber disc and pushing the rubber disc onto the first rubber disc transmission device (3) after coating.

7. The automatic coil winding device according to claim 1, characterized in that: The rubber disc feeding device (1) comprises: a feeding base (11), at least one positioning shaft (12) arranged on the feeding base (11) for mounting the rubber disc, a bracket (13) arranged on the feeding base (11), and a rubber disc taking mechanism (14) arranged on the bracket (13); the rubber disc taking mechanism (14) takes out the rubber disc on the positioning shaft (12) and feeds it to the feeding end of the rubber disc winding device (2).

8. The automatic coil winding device according to claim 7, characterized in that: The rubber disc feeding mechanism (14) comprises: a lifting mechanism (141) arranged on the bracket (13), a feeding cylinder (142) connected to the lifting mechanism (141), and a feeding fork (143) connected to the push rod of the feeding cylinder (142); the number of the positioning shafts (12) is multiple and they are arranged in a ring shape with the bracket (13) as the center, and the multiple positioning shafts (12) are arranged on a rotatable rotating ring (15). The rubber disc feeding device (1) also includes a rotating ring driving device (16) for driving the rotating ring (15) to rotate.

9. The automatic coil winding device according to claim 1, characterized in that: It also includes a tension control device (28), which is arranged corresponding to the wire feeding mechanism (26) and is used to control the wire feeding tension of the wire feeding mechanism (26).

10. An automatic production equipment for rubber reels and wire coils, characterized by: It comprises the automatic rubber disc winding device according to any one of claims 1 to 9, and also comprises a labeling device (5), wherein the labeling device (5) is arranged on one side of the first rubber disc transmission device (3).

11. The automatic production equipment for rubber reels and wire coils according to claim 10, characterized in that: It also includes a second rubber disc transmission device (4), a plastic sealing device (7), a heat shrink baking device (8) and a coil collecting device (9), wherein the transmission direction of the first rubber disc transmission device (3) is perpendicular to the direction of the rubber disc on the rubber disc winding device (2), and the transmission direction of the second rubber disc transmission device (4) is opposite to the direction of the rubber disc on the rubber disc winding device (2), and the second rubber disc transmission device (4) sends the rubber disc into the plastic sealing device (7).

12. The automatic production equipment for rubber reels and wire coils according to claim 11, characterized in that: The second rubber disc transmission device is a stacking robot for stacking multiple rubber discs at a time. The rubber disc wire coil automatic production equipment also includes a wire coil turning device (6) for turning over the stacked multiple rubber discs and sending them into the plastic sealing device (7).

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