Flue gas cooling device for electronic glass kiln
The electronic glass furnace flue gas cooling device with a double-layer mixing cavity and a trumpet-shaped divergent air duct structure solves the problem of damage to equipment caused by direct discharge of high-temperature flue gas, achieves efficient and uniform flue gas cooling, and reduces equipment costs and energy consumption.
Patent Information
- Application Number
- CN202422388470.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Direct discharge of high-temperature flue gas will damage the flue gas treatment equipment and shorten the life of the exhaust pipe. Existing technology is difficult to effectively cool the flue gas temperature.
A double-layer mixing cavity design is adopted. The cooling air is preheated through the first and second air supply ducts and then mixed with the high-temperature flue gas. The trumpet-shaped divergent air duct structure is used to achieve uniform mixing and reduce the flue gas temperature, avoiding local overheating or overcooling.
Significantly reduce the flue gas temperature, reduce the heat load on the steel flue, reduce equipment investment and operating costs, improve cooling efficiency, avoid flue gas channel blockage, protect subsequent equipment, and ensure the uniformity and stability of the cooling effect.
Smart Images

Figure CN223445400U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic glass kiln auxiliary equipment technical field, concretely relates to a kind of electronic glass kiln flue gas cooling device. BACKGROUND
[0002] Glass raw materials are melted into glass liquid under the action of pool furnace high temperature, and a large amount of polluting gas will be generated under high-temperature baking. In the process of glass firing, a dissolving agent is added to the glass composition to reduce the glass manufacturing temperature, and some additives are also added to improve the properties of the glass. Therefore, the composition of the glass raw materials in the pool furnace is relatively complex. Nitrogen oxides generated by the decomposition of multiple raw materials under high temperature are discharged with the gas. NO2 begins to decompose into NO and O2 when the temperature is higher than 150 ℃, and it is completely decomposed at 650 ℃. The firing temperature of liquid crystal glass is 1500-1650 ℃, and the flue gas temperature is relatively high. If it is directly discharged, it will cause damage to the flue gas treatment equipment and shorten the service life of the exhaust pipe. SUMMARY
[0003] The purpose of the utility model is to provide a kind of electronic glass kiln flue gas cooling device to overcome the problems in the prior art. The utility model passes through the first air supplement pipe and the second air supplement pipe to pass cooling air into the second mixing cavity. After preheating, the cooling air is discharged into the first mixing cavity. The preheated cooling air mixes with high-temperature flue gas in the second mixing cavity. It can cool the kiln high-temperature flue gas, significantly reduce the temperature of the flue gas, reduce the erosion of the flue material by high temperature, reduce the temperature load of the rear section of the steel flue, and reduce the cost of the steel flue material.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0005] A kind of electronic glass kiln flue gas cooling device, comprising a cavity device and a wind pipe device;The cavity device comprises a first mixing cavity, a plurality of air inlet holes are arranged on the two sides of the first mixing cavity, a second mixing cavity is installed on the inner side of the first mixing cavity, the second mixing cavity comprises an outer end face, the outer end face is installed with an inner end face through a connecting cavity, and a plurality of air outlet holes are arranged on the inner end face;The wind pipe device comprises a first air supplement pipe, a second air supplement pipe and an exhaust pipe, the first air supplement pipe and the second air supplement pipe are connected with the plurality of air inlet holes on the two sides of the first mixing cavity respectively, and the exhaust pipe is installed on the top of the first mixing cavity;
[0006] Further, the air inlet holes are symmetrically arranged on the two sides of the first mixing cavity;
[0007] Further, the plurality of air outlet holes are arranged around the connecting cavity;
[0008] Further, the first air supplement pipe, the second air supplement pipe and the exhaust pipe are in the shape of a horn;
[0009] Further, the first air supplementing pipe comprises a first air inlet, and the first air inlet is connected with a first air outlet through a first air inlet pipeline;
[0010] Further, the first air outlet is connected with a plurality of air inlets on one side;
[0011] Further, the second air supplementing pipe comprises a second air inlet, and the second air inlet is connected with a second air outlet through a second air inlet pipeline;
[0012] Further, the second air outlet is connected with a plurality of air inlets on the other side;
[0013] Further, the smoke discharging pipe comprises a smoke inlet, and the smoke inlet is connected with a smoke outlet through a smoke discharging pipeline;
[0014] Further, the smoke outlet is connected with the top of the first mixing cavity.
[0015] The above technical scheme has the following advantages or beneficial effects:
[0016] The electronic glass kiln flue gas cooling device provided by the utility model has the advantages that the first mixing cavity and the second mixing cavity are arranged, and the air inlets and the air outlets are arranged around the first mixing cavity and the second mixing cavity, so that the high-temperature flue gas can be effectively mixed and cooled; the outer end surface of the second mixing cavity is connected with the inner end surface through the connecting cavity, which helps to form an annular air duct, can more fully preheat and improve the heat exchange efficiency, and thus can more effectively reduce the temperature of the flue gas; the cold air enters the air inlets through the first air supplementing pipe and the second air supplementing pipe, is preliminarily mixed and preheated in the second mixing cavity, then enters the first mixing cavity through the air outlets for further mixing, and is discharged through the smoke discharging pipe, so that the temperature of the flue gas can be significantly reduced and the cooling efficiency can be improved; meanwhile, the gas that does not pass through the preheating process is directly used to rapidly cool the flue gas, and a large amount of glass raw material dust exists, which can cause coking at the gas intersection and block the flue gas passage, and thus can affect the production furnace pressure fluctuation; the double-layer mixing design of the cavity device not only improves the cooling efficiency, but also optimizes the structural layout; the cooling air is preheated before entering the first mixing cavity, so that the energy consumption required in the subsequent cooling process is reduced compared with the case that the cooling air is directly introduced; meanwhile, the temperature of the flue gas is effectively reduced, so that the temperature load of the subsequent steel flue is reduced, and thus a steel flue material with a lower cost can be selected, and the equipment investment and operation cost can be reduced; the arrangement of the plurality of air inlets and air outlets can ensure that the cold air and the high-temperature flue gas are fully contacted and mixed in each direction, so that the phenomenon of local overheating or overcooling is avoided, the uniformity of the cooling effect is ensured, the subsequent equipment can be protected, and the product quality can be maintained; the device has a simple structure, the connection between the components is clear, and the device is convenient to operate and maintain; when it is necessary to clean or replace the components, the device can be conveniently disassembled and assembled, so that the maintenance cost and time are reduced.
[0017] Further, the air inlet holes are symmetrically arranged on both sides of the first mixing cavity, which helps to realize uniform distribution of the flue gas when entering the device, thereby enhancing the mixing effect of the flue gas in the first mixing cavity.
[0018] Further, the horn divergent design can gradually expand the cross-sectional area of the two air supplement pipes and the exhaust pipe during airflow transmission, thereby slowing down the airflow speed, making the air volume distribution more uniform, helping to ensure that the cooling air can uniformly enter the two mixing cavities and fully mix with the high-temperature flue gas, and improving the cooling effect. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the electronic glass kiln flue gas cooling device.
[0020] Figure 2 It is a longitudinal sectional view of the electronic glass kiln flue gas cooling device.
[0021] Figure 3 It is a cavity device structural schematic diagram of the electronic glass kiln flue gas cooling device.
[0022] Figure 4 It is a second mixing cavity structural schematic diagram of the electronic glass kiln flue gas cooling device.
[0023] In the figure, 1 is a first mixing cavity; 2 is a second mixing cavity; 2-1 is an outer end face; 2-2 is a connecting cavity; 2-3 is an inner end face; 3 is an air inlet hole; 4 is an air outlet hole; 5 is a first air supplement pipe; 5-1 is a first air inlet; 5-2 is a first air inlet pipe; 5-3 is a first air outlet; 6 is a second air supplement pipe; 6-1 is a second air inlet; 6-2 is a second air inlet pipe; 6-3 is a second air outlet; 7 is an exhaust pipe; 7-1 is an exhaust inlet; 7-2 is an exhaust pipe; and 7-3 is an exhaust outlet. DETAILED DESCRIPTION
[0024] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be understood that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally located component. When a component is considered to be "disposed on" another component, it may be directly disposed on the other component or there may be a centrally located component.
[0026] In addition, the terms "long", "short", "inside", "outside", etc. that indicate orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific orientation or operate in a specific orientation structure, and should not be understood as a limitation of the present invention.
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1:
[0029] like Figure 1 As shown, the utility model provides an electronic glass furnace fume cooling device, including a cavity device and an air duct device; the air duct device includes a first air supply pipe 5, a second air supply pipe 6 and a smoke exhaust pipe 7, the first air supply pipe 5 and the second air supply pipe 6 are respectively connected to a plurality of air inlet holes 3 on both sides, and the smoke exhaust pipe 7 is installed on the top of the first mixing cavity 1;
[0030] Preferably, the first air supplement pipe 5, the second air supplement pipe 6 and the smoke exhaust pipe 7 are in a horn divergent shape; the first air supplement pipe 5 comprises a first air inlet 5-1, the first air inlet 5-1 is connected with a first air outlet 5-3 through a first air inlet pipe 5-2, and the first air outlet 5-3 is connected with a plurality of air inlets 3 on one side; the second air supplement pipe 6 comprises a second air inlet 6-1, the second air inlet 6-1 is connected with a second air outlet 6-3 through a second air inlet pipe 6-2, and the second air outlet 6-3 is connected with a plurality of air inlets 3 on the other side; the smoke exhaust pipe 7 comprises a smoke inlet 7-1, the smoke inlet 7-1 is connected with a smoke outlet 7-3 through a smoke exhaust pipe 7-2, and the smoke outlet 7-3 is connected with the top of the first mixing cavity 1.
[0031] As shown in Figure 2 and Figure 3 , the cavity device comprises a first mixing cavity 1, a plurality of air inlets 3 are symmetrically arranged on both sides of the first mixing cavity 1, and a second mixing cavity 2 is installed on the inner side of the first mixing cavity 1.
[0032] As shown in Figure 4 , the second mixing cavity 2 comprises an outer end face 2-1, the outer end face 2-1 is installed with an inner end face 2-3 through a connecting cavity 2-2, and a plurality of air outlets 4 are arranged on the inner end face 2-3.
[0033] Preferably, the plurality of air outlets 4 are arranged around the connecting cavity 2-2.
[0034] Embodiment 2:
[0035] As shown in Figure 1 , the utility model provides an electronic glass kiln flue gas cooling device, including cavity device and air pipe device, air pipe device includes first air supplement pipe 5, second air supplement pipe 6 and smoke exhaust pipe 7, and first air supplement pipe 5 and second air supplement pipe 6 are connected with a plurality of air inlets 3 on both sides respectively, and smoke exhaust pipe 7 is installed at the top of first mixing cavity 1.
[0036] Preferably, the first air supplement pipe 5, the second air supplement pipe 6 and the smoke exhaust pipe 7 are in a horn divergent shape; the first air supplement pipe 5 comprises a first air inlet 5-1, the first air inlet 5-1 is connected with a first air outlet 5-3 through a first air inlet pipe 5-2, and the first air outlet 5-3 is connected with a plurality of air inlets 3 on one side; the second air supplement pipe 6 comprises a second air inlet 6-1, the second air inlet 6-1 is connected with a second air outlet 6-3 through a second air inlet pipe 6-2, and the second air outlet 6-3 is connected with a plurality of air inlets 3 on the other side; the smoke exhaust pipe 7 comprises a smoke inlet 7-1, the smoke inlet 7-1 is connected with a smoke outlet 7-3 through a smoke exhaust pipe 7-2, and the smoke outlet 7-3 is connected with the top of the first mixing cavity 1; the horn divergent shape design can gradually expand the cross-sectional area of the two air supplement pipes and the smoke exhaust pipe 7 during airflow transmission, thereby slowing down the airflow speed, making the air volume distribution more uniform, helping to ensure that the cooling air can uniformly enter the two mixing cavities and fully mix with the high-temperature flue gas, and improving the cooling effect; secondly, the horn divergent shape also helps to reduce the resistance of airflow in the pipe, so that the cooling air can flow more smoothly, which not only can reduce energy consumption, but also can improve the overall operation efficiency of the system; in addition, the horn divergent shape can also make the structure more stable, can withstand greater airflow pressure and temperature changes, thereby enhancing the structural stability of the entire cooling device.
[0037] Preferably, the first air inlet 5-1, the second air inlet 6-1 and the smoke inlet 7-1 are in a cylindrical shape, and the first air outlet 5-3, the second air outlet 6-3 and the smoke outlet 7-3 are in a rectangular shape.
[0038] As shown in Figure 2 and Figure 3 , the cavity device comprises a first mixing cavity 1, and a plurality of air inlets 3 are symmetrically arranged on both sides of the first mixing cavity 1, which helps to achieve uniform distribution of flue gas when entering the device, thereby enhancing the mixing effect of the flue gas in the first mixing cavity 1; a second mixing cavity 2 is installed on the inner side of the first mixing cavity 1, forming an annular air duct, which can be more fully preheated, improve the heat exchange efficiency, thereby more effectively reducing the temperature of the flue gas, to realize the effective mixing and cooling of the high-temperature flue gas; the double-layer mixing design of the cavity device not only improves the cooling efficiency, but also optimizes the structural layout, the cooling air is preheated before entering the first mixing cavity 1, compared with directly passing in the cooling air, the energy consumption required in the subsequent cooling process is reduced, at the same time, due to the effective reduction of the temperature of the flue gas, the temperature load of the subsequent steel flue is reduced, so that a steel flue material with lower cost can be selected, which can reduce equipment investment and operation cost;
[0039] Preferably, the air inlet structure is a porous partition structure.
[0040] Preferably, the first mixing cavity 1 and the second mixing cavity 2 are in a cuboid shape.
[0041] As Figure 4 shown, the second mixing cavity 2 includes an outer end face 2-1, the outer end face 2-1 is installed with an inner end face 2-3 through a connecting cavity 2-2, and a plurality of exhaust holes 4 are arranged on the inner end face 2-3, which can make the cooled flue gas more smoothly discharged from the device, reduce the exhaust resistance, and improve the overall efficiency; the arrangement of the plurality of air inlet holes 3 and the exhaust holes 4 can ensure sufficient contact and mixing of the cold air and the high-temperature flue gas in all directions, avoid the phenomenon of local overheating or overcooling, ensure the uniformity of the cooling effect, and be beneficial to protect the subsequent equipment and maintain the product quality;
[0042] Preferably, the plurality of exhaust holes 4 are arranged around the connecting cavity 2-2.
[0043] Preferably, the connecting cavity 2-2 forms a central rectangular hole on the second mixing cavity 2.
[0044] The structure and working principle of the present application will be further described below:
[0045] The purpose of the present application is to provide an electronic glass kiln flue gas cooling device, when using the device, the direct quenching flue gas containing a large amount of glass raw material dust is introduced from the first air supply pipe 5 and the second air supply pipe 6, the direct quenching flue gas enters the second mixing cavity 2 through the air inlet holes 3 on both sides of the first mixing cavity 1, is preheated in the annular air duct of the second mixing cavity 2, prevents the direct quenching flue gas from forming coking at the gas intersection, causing the blockage of the flue gas passage, affecting the production furnace pressure fluctuation, then enters the second mixing cavity 2 through the exhaust holes 4 on the inner end face 2-3, mixes with the high-temperature flue gas entering the second mixing cavity 2 from the central rectangular hole, and the flue gas is discharged from the exhaust pipe 7 at the top of the second mixing cavity 2 after being mixed and cooled.
[0046] The above-described and the above-described embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An electronic glass furnace flue gas cooling device, characterized in that: including a cavity device and an air duct device; The cavity device comprises a first mixing cavity (1), a plurality of air inlet holes (3) are provided on both sides of the first mixing cavity (1), a second mixing cavity (2) is installed on the inner side of the first mixing cavity (1), the second mixing cavity (2) comprises an outer end surface (2-1), an inner end surface (2-3) is installed on the outer end surface (2-1) through a connecting cavity (2-2), and a plurality of air exhaust holes (4) are provided on the inner end surface (2-3); The air duct device comprises a first air supply duct (5), a second air supply duct (6) and a smoke exhaust duct (7); the first air supply duct (5) and the second air supply duct (6) are respectively connected to a plurality of air inlet holes (3) on both sides of the first mixing cavity (1); and the smoke exhaust duct (7) is installed on the top of the first mixing cavity (1).
2. The electronic glass furnace flue gas cooling device according to claim 1, characterized in that: The air inlet holes (3) are symmetrically arranged on both sides of the first mixing cavity (1).
3. The electronic glass furnace flue gas cooling device according to claim 1, characterized in that: The plurality of exhaust holes (4) are arranged around the connecting cavity (2-2).
4. The electronic glass furnace flue gas cooling device according to claim 1, characterized in that: The first air supply pipe (5), the second air supply pipe (6) and the smoke exhaust pipe (7) are shaped like trumpets diverging from each other.
5. The electronic glass furnace fume cooling device according to claim 4, characterized in that: The first air supply pipe (5) comprises a first air inlet (5-1), and the first air inlet (5-1) is connected to a first air outlet (5-3) via a first air inlet duct (5-2).
6. The electronic glass furnace fume cooling device according to claim 5, characterized in that: The first air outlet (5-3) is connected to a plurality of air inlet holes (3) on one side.
7. The electronic glass furnace fume cooling device according to claim 4, characterized in that: The second air supply pipe (6) comprises a second air inlet (6-1), and the second air inlet (6-1) is connected to a second air outlet (6-3) via a second air inlet duct (6-2).
8. The electronic glass furnace fume cooling device according to claim 7, characterized in that: The second air outlet (6-3) is connected to a plurality of air inlet holes (3) on the other side.
9. The electronic glass furnace fume cooling device according to claim 4, characterized in that: The smoke exhaust pipe (7) comprises a smoke inlet (7-1), and the smoke inlet (7-1) is connected to a smoke outlet (7-3) via a smoke exhaust pipe (7-2).
10. The electronic glass furnace fume cooling device according to claim 9, characterized in that: The smoke outlet (7-3) is connected to the top of the first mixing cavity (1).