Shield tunneling machine posture adjusting and transforming device
Through the shield machine posture adjustment and modification device, the shield machine posture is automatically adjusted using fixings and grouting components, which solves the problems of cumbersome adjustment, slow speed and poor precision in the existing technology, realizes fast and accurate posture adjustment, and improves construction efficiency.
Patent Information
- Application Number
- CN202423252929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the existing technology, the shield machine posture adjustment is cumbersome, slow and has poor accuracy, which affects the construction progress.
A shield machine posture adjustment and modification device is used, including fixed parts, movable parts and grouting components. Slurry is injected into the outside of the shield machine through a grouting pump to automatically adjust the shield machine's posture and return it to the correct trajectory.
The shield machine's posture can be adjusted automatically, which improves construction speed and accuracy, reduces manual operations, and speeds up construction progress.
Smart Images

Figure CN223447045U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tunnel engineering construction technical field especially relates to a shield machine posture adjustment reconstruction device. BACKGROUND
[0002] In order to ensure construction quality, the route of forward travel of the shield machine must be in accordance with the correct trajectory set in advance during the shield process. However, in the actual travel process, the shield machine inevitably deviates from the trajectory. When the shield machine deviates, the posture of the shield machine needs to be adjusted to return to the correct travel trajectory.
[0003] In the prior art, the posture of the shield machine is usually adjusted manually. First, the shield machine needs to be positioned, then technical measurement is carried out, and finally the shield machine is adjusted in the horizontal direction and the vertical direction. This posture adjustment method is not only complicated to operate, slow to adjust, and poor in accuracy, but also greatly increases the construction operation amount and affects the construction progress. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a shield machine posture adjustment reconstruction device, which can realize automatic adjustment of the posture of the shield machine without manual operation, and is beneficial to speeding up the construction progress.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A shield machine posture adjustment reconstruction device is provided, comprising:
[0007] A fixing member is arranged at the center of the tunnel, extends along the travel direction of the shield machine, and can travel synchronously with the travel of the shield machine. A plurality of keys are arranged on the outer peripheral wall of the fixing member in a circumferential direction.
[0008] A moving member is sleeved on the fixing member and fixed to the shield machine. A plurality of protrusions are arranged on the side of the moving member facing the fixing member in a circumferential direction. The plurality of protrusions correspond one-to-one to the plurality of keys.
[0009] A grouting assembly comprises a plurality of grouting pumps arranged on the shield machine. The plurality of keys are connected one-to-one to the plurality of grouting pumps. The grouting direction of the grouting pumps is the same as the pressing direction of the keys.
[0010] As an optional solution of the shield machine posture adjustment reconstruction device, an abutting assembly is arranged between the fixing member and the segment in the tunnel. The abutting assembly comprises a plurality of abutting members distributed in a circumferential direction of the fixing member. Each abutting member abuts between the fixing member and the segment.
[0011] As an optional scheme of the shield machine posture adjustment reconstruction device, each abutting piece is provided with a pulley abutting on one end of the segment.
[0012] As an optional scheme of the shield machine posture adjustment reconstruction device, each abutting piece is detachably connected to the fixing piece.
[0013] As an optional scheme of the shield machine posture adjustment reconstruction device, the abutting assembly is provided with a plurality of abutting assemblies, and the plurality of abutting assemblies are arranged at intervals along the extension direction of the fixing piece.
[0014] As an optional scheme of the shield machine posture adjustment reconstruction device, the output end of each grouting pump is connected with a grouting pipeline.
[0015] The grouting pipeline is made of anticorrosive material; and / or, the outer wall of the grouting pipeline is coated with an anticorrosive layer.
[0016] As an optional scheme of the shield machine posture adjustment reconstruction device, the grout in the grouting pipeline is bentonite.
[0017] As an optional scheme of the shield machine posture adjustment reconstruction device, a plurality of ropes are connected between the moving piece and the shield machine, and the plurality of ropes are distributed at intervals in the circumferential direction of the moving piece.
[0018] As an optional scheme of the shield machine posture adjustment reconstruction device, the fixing piece is a square steel.
[0019] As an optional scheme of the shield machine posture adjustment reconstruction device, the moving piece is in a circular ring shape.
[0020] The beneficial effects of the utility model are as follows:
[0021] The utility model provides a kind of shield machine posture adjustment reconstruction device, including fixing piece, moving piece and grouting assembly, fixing piece is set to tunnel center place, and it extends along the direction of travel of shield machine, and fixing piece can travel synchronously with the travel of shield machine.Moving piece is set on fixing piece, and is fixed to shield machine.The outer circumferential wall of fixing piece is provided with a plurality of keys at intervals in the circumferential direction, and the side of moving piece facing fixing piece is provided with a plurality of protrusions at intervals in the circumferential direction, and a plurality of protrusions are in one-to-one correspondence and abut on a plurality of keys.Grouting assembly includes a plurality of grouting pumps arranged on shield machine, a plurality of keys are in one-to-one correspondence and connected to a plurality of grouting pumps, and the grouting direction of grouting pump is same with the pressing direction of key.When shield machine deviates from preset track, moving piece is synchronously driven to deviate, so that protrusion presses key, and then starts grouting pump, so that grouting pump injects grout to the outside of shield machine, to push shield machine to correct track.The device can realize the automatic adjustment of shield machine posture, without manual adjustment, adjustment speed is fast, and it is beneficial to speed up construction progress. BRIEF DESCRIPTION OF DRAWINGS
[0022] Fig. 1 is a sectional view of the shield tunneling machine posture adjusting device provided by the embodiment of the specific implementation manner of the utility model;
[0023] Fig. 2 is a top view of the shield tunneling machine posture adjusting device provided by the embodiment of the specific implementation manner of the utility model;
[0024] Fig. 3 is a front view of the shield tunneling machine posture adjusting device provided by the embodiment of the specific implementation manner of the utility model.
[0025] In the drawings:
[0026] 100, shield tunneling machine; 200, segment;
[0027] 1, fixed part; 11, button;
[0028] 2, moving part; 21, protrusion; 22, rope;
[0029] 3, grouting assembly; 31, grouting pump; 32, grouting pipeline;
[0030] 4, abutting assembly; 41, abutting part; 42, pulley. Specific implementation manner
[0031] The utility model will be further described in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.
[0032] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, terms such as "upper," "lower," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0035] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0036] This embodiment provides a shield machine posture adjustment and modification device, which can return the shield machine 100 to the correct travel trajectory when the posture of the shield machine 100 deviates from the preset trajectory.
[0037] like Figs. 1-3 As shown, the shield machine posture adjustment and modification device includes a fixed part 1, a movable part 2 and a grouting assembly 3, wherein the fixed part 1 is arranged at the center of the tunnel and extends along the travel direction of the shield machine 100, and the fixed part 1 can move synchronously with the travel of the shield machine 100. The movable part 2 is sleeved on the fixed part 1 and fixed to the shield machine 100. A plurality of buttons 11 are arranged at intervals along the circumferential direction on the outer peripheral wall of the fixed part 1, and a plurality of protrusions 21 are arranged at intervals along the circumferential direction on the side of the movable part 2 facing the fixed part 1, and the plurality of protrusions 21 abut against the plurality of buttons 11 in a one-to-one correspondence. The grouting assembly 3 includes a plurality of grouting pumps 31 arranged on the shield machine 100, and the plurality of buttons 11 are connected to the plurality of grouting pumps 31 in a one-to-one correspondence, and the grouting direction of the grouting pumps 31 is the same as the pressing direction of the buttons 11. When the shield machine 100 deviates from the preset trajectory, the movable member 2 is simultaneously driven to deviate, causing the protrusion 21 to press the button 11, thereby activating the grouting pump 31, which injects slurry into the outside of the shield machine 100 to push the shield machine 100 back to the correct trajectory. This device can automatically adjust the posture of the shield machine 100, eliminating the need for manual adjustment and achieving rapid adjustment, which helps speed up construction progress.
[0038] Specifically, in the embodiment, the keys 11, the protrusions 21 and the grouting pumps 31 are all provided with four; in other embodiments, the number of the keys 11, the protrusions 21 and the grouting pumps 31 can be set as needed, as long as one-to-one correspondence, which is not limited here.
[0039] Exemplarily, when the shield tunneling machine 100 deviates to the left side, the synchronous belt drives the moving piece 2 to deviate to the left side, and the protrusion 21 on the right side of the moving piece 2 will press the key 11 on the right side of the fixed piece 1, and the corresponding grouting pump 31 is opened. That is, the key 11 on the right side of the fixed piece 1 is pressed to the left side, combined with the protrusion 21 on the right side of the moving piece 2, the corresponding grouting pump 31 is opened. Fig. 1 The key 11 on the right side of the fixed piece 1 is connected to the grouting pump 31 on the left side of the shield tunneling machine 100, and the grouting pump 31 on the left side can inject grout to the left side of the shield tunneling machine 100, so as to push the shield tunneling machine 100 to the right, so that the shield tunneling machine 100 returns to the preset track. When the shield tunneling machine 100 returns to the correct preset track, the protrusion 21 stops pressing the key 11 and only abuts on the key 11, and the corresponding grouting pump 31 is closed and stops grouting.
[0040] Optionally, the fixed piece 1 is a square steel, which is convenient to obtain and has good economy.
[0041] Optionally, the moving piece 2 is circular, and the structure is more reasonable and beautiful. In other embodiments, the moving piece 2 can also be square.
[0042] Optionally, the fixed piece 1 and the segment 200 in the tunnel are provided with an abutting assembly 4, and the abutting assembly 4 includes a plurality of abutting pieces 41 distributed along the circumference of the fixed piece 1. Each abutting piece 41 abuts between the fixed piece 1 and the segment 200, so as to ensure that the fixed piece 1 is located at the center of the tunnel, and the accuracy of the posture adjustment of the shield tunneling machine 100 is ensured.
[0043] Further, each abutting piece 41 is provided with a pulley 42 at one end of the segment 200, and the pulley 42 is slidably abutted on the segment 200, so as to ensure the smoothness of the fixed piece 1 synchronously advancing with the shield tunneling machine 100.
[0044] Optionally, the abutting assembly 4 is provided with a plurality of abutting assemblies 4, and the plurality of abutting assemblies 4 are arranged along the extension direction of the fixed piece 1, so as to further improve the stability of the position of the fixed piece 1 and the smoothness of the movement of the fixed piece 1.
[0045] Exemplarily, in the embodiment, the abutting assembly 4 is provided with two, and each abutting assembly 4 includes four abutting pieces 41; in other embodiments, the number of the abutting assembly 4 and the number of the abutting piece 41 can be set as needed, which is not limited here.
[0046] Optionally, each abutting piece 41 is detachably connected to the fixing piece 1. Specifically, the abutting piece 41 is detachably arranged on the fixing piece 1 by means of fasteners such as bolts or screws, so as to facilitate assembly and disassembly and to be simple and convenient to operate. Alternatively, in other embodiments, the abutting piece 41 can be directly welded on the fixing piece 1.
[0047] Optionally, the output end of each grouting pump 31 is connected with a grouting pipeline 32. The grouting pipeline 32 is made of a corrosion-resistant material; and / or, the outer wall of the grouting pipeline 32 is coated with a corrosion-resistant layer, so as to avoid corrosion and damage of the grouting pipeline 32 and to prolong the service life of the grouting pipeline 32.
[0048] Specifically, the corrosion-resistant material is a commonly used stainless steel material in the art; and the corrosion-resistant layer is made of a corrosion-resistant coating such as an epoxy corrosion-resistant coating or a polyurethane corrosion-resistant coating.
[0049] Further, the grout in the grouting pipeline 32 is bentonite, which has the advantage of environmental protection and can effectively avoid pollution to the soil environment.
[0050] Optionally, a plurality of ropes 22 are connected between the moving piece 2 and the shield machine 100, and the plurality of ropes 22 are spaced apart along the circumference of the moving piece 2. The above arrangement can improve the stability of the moving piece 2 and facilitate installation and disassembly.
[0051] Specifically, in the present embodiment, the rope 22 is provided with four ropes, and the rope 22 is a steel cable with good linking strength; in other embodiments, the number of the rope 22 can be set as required, and the rope 22 can also be a steel wire rope, which is not limited here.
[0052] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the scope of the present application. Here, it is not necessary or possible to exhaust all the embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A shield machine posture adjustment and modification device, characterized in that: include: A fixing member (1) is arranged at the center of the tunnel, extends along the travel direction of the shield machine (100), and can move synchronously with the travel of the shield machine (100); a plurality of buttons (11) are arranged at intervals along the circumferential direction on the outer peripheral wall of the fixing member (1); A movable member (2) is sleeved on the fixed member (1) and fixed to the shield machine (100); a plurality of protrusions (21) are provided at intervals along the circumferential direction on a side of the movable member (2) facing the fixed member (1); the plurality of protrusions (21) abut against the plurality of buttons (11) in a one-to-one correspondence; The grouting assembly (3) comprises a plurality of grouting pumps (31) arranged on the shield machine (100), the plurality of buttons (11) being connected to the plurality of grouting pumps (31) in a one-to-one correspondence, and the grouting direction of the grouting pumps (31) is the same as the pressing direction of the buttons (11).
2. The shield machine posture adjustment and modification device according to claim 1, characterized in that: An abutment assembly (4) is provided between the fixing member (1) and the pipe segment (200) in the tunnel. The abutment assembly (4) comprises a plurality of abutment members (41) spaced apart along the circumference of the fixing member (1). Each abutment member (41) abuts between the fixing member (1) and the pipe segment (200).
3. The shield machine posture adjustment and modification device according to claim 2, characterized in that: One end of each abutting member (41) abutting against the tube sheet (200) is provided with a pulley (42), and the pulley (42) can be slidably abutted against the tube sheet (200).
4. The shield machine posture adjustment and modification device according to claim 2, characterized in that: Each of the abutting members (41) can be detachably connected to the fixing member (1).
5. The shield machine posture adjustment and modification device according to claim 2, characterized in that: A plurality of the abutting assemblies (4) are provided, and the plurality of the abutting assemblies (4) are arranged at intervals along the extension direction of the fixing member (1).
6. The shield machine posture adjustment and modification device according to claim 1, characterized in that: The output end of each grouting pump (31) is connected to a grouting pipeline (32); The grouting pipeline (32) is made of an anti-corrosion material; and / or the outer wall of the grouting pipeline (32) is coated with an anti-corrosion layer.
7. The shield machine posture adjustment and modification device according to claim 6, characterized in that: The slurry in the grouting pipeline (32) is bentonite.
8. The shield machine posture adjustment and modification device according to any one of claims 1 to 7, characterized in that: A plurality of ropes (22) are connected between the moving part (2) and the shield machine (100), and the plurality of ropes (22) are distributed at intervals along the circumference of the moving part (2).
9. The shield machine posture adjustment and modification device according to any one of claims 1 to 7, characterized in that: The fixing member (1) is square steel.
10. The shield machine posture adjustment and modification device according to any one of claims 1 to 7, characterized in that: The moving part (2) is in the shape of a circular ring.