Mountain modularized air compressor

Abstract

The utility model discloses a mountain modularized air compressor which comprises a power module, an air compressor module and a base installation module, the power module is connected with the air compressor module through a transmission shaft, and the power module and the air compressor module are detachably installed on the base installation module. The base installation module comprises a base, a spherical hinge supporting leg and a lateral stop block, the base is installed on the spherical hinge supporting leg in a height-adjustable mode, the lateral stop block is fixedly installed on the side edge of the base, and an inclined guide slope is arranged on the lateral stop block. The device can well adapt to the slope of a mountainous region, modular disassembly, assembly and transportation are achieved, and transmission is stable.

Description

TECHNICAL FIELD

[0001] The utility model relates to a mountain modular air compressor. BACKGROUND

[0002] In the construction process of overhead transmission line in mountainous area, a large number of pneumatic equipment needs to use air power, at this time, air compressor needs to be used. Usually, the weight of the integral mountain air compressor generally exceeds 200kg, which is difficult to carry into the construction site. The modular air compressor has the problem of sliding in the use process due to the difficulty in adapting to the slope, in addition, the original drive and the air compressor of the existing modular air compressor are mostly directly transmitted by the belt, the belt will deform with the increase of use time, which has higher requirements for maintenance and replacement, and the transmission stability is also insufficient in high-speed transmission. Therefore, the modular air compressor needs to be further improved to meet better use requirements. SUMMARY

[0003] In order to solve the problems existing in the prior art, the utility model provides a mountain modular air compressor, which can well adapt to the mountain slope, realize modular disassembly, carrying and transmission stability.

[0004] In order to achieve the above purpose, the utility model adopts the technical scheme of a mountain modular air compressor, which comprises a power module, an air compressor module and a base mounting module, the power module and the air compressor module are connected by a transmission shaft, the power module and the air compressor module are detachably mounted on the base mounting module, the base mounting module comprises a base, a spherical hinge support leg and a lateral stop block, the base is adjustably mounted on the spherical hinge support leg, the lateral stop block is fixedly installed on the side of the base, and the lateral stop block is provided with an inclined guide slope.

[0005] In an embodiment of the utility model, the power module comprises a centrifugal clutch, the air compressor module comprises a screw air compressor, and the centrifugal clutch and the screw air compressor are drivingly connected through the transmission shaft.

[0006] In an embodiment of the utility model, the power module comprises a first mounting frame, the air compressor module comprises a second mounting frame, and the first mounting frame and the second mounting frame are detachably fixedly connected with the base.

[0007] In an embodiment of the utility model, the first mounting frame and the second mounting frame are fixed to the base through the quick clamp.

[0008] In an embodiment of the utility model, the base is a frame structure, and the lateral stop block has a plurality of lateral stop blocks which are symmetrically installed on the two sides of the frame structure.

[0009] In one embodiment of the present invention, the oblique guide slope is located at the upper end of the lateral stopper, the lower end of the lateral stopper is attached to the side of the base, and the oblique guide slope faces the interior of the base.

[0010] In one embodiment of the present invention, a heat dissipation module is further included. The heat dissipation module is stacked on the air compressor module, and the heat dissipation module and the air compressor module are fixed by a latch.

[0011] In one embodiment of the present invention, the ball hinge support leg includes a ball capstan, a conical nail, a ball bearing seat, a threaded strut and a threaded support. The conical nail is fixedly installed below the ball capstan, the ball bearing seat is installed above the ball capstan, the threaded strut is installed on the ball bearing seat, and the threaded support is installed on the threaded strut. The installation height of the threaded support is adjustable.

[0012] In one embodiment of the present invention, the head of the cone nail is round or pointed.

[0013] This technical solution has the following beneficial effects:

[0014] Modularity: Taking full account of the functions of each component of the air compressor and the convenience of manpower transportation and assembly in mountainous areas, the air compressor is rationally divided into modules to facilitate subsequent equipment modification and upgrading as well as rapid on-site assembly;

[0015] Lightweight: Each air compressor module weighs no more than 200kg, which makes it easier for people and livestock to move in mountainous areas and forests, and is also suitable for drone lifting.

[0016] High stability: The transmission form between the source power machine and the air compressor adopts the form of transmission shaft, which is more stable;

[0017] Good terrain adaptability: leveling is achieved through ball-jointed feet to adapt to the terrain. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;

[0019] Figure 2 It is a side view of an embodiment of the utility model;

[0020] Figure 3 This is a partial view of an embodiment of the present utility model;

[0021] Figure 4 This utility model Figure 3 Exploded diagram;

[0022] Figure 5 This is a structural diagram of a base in one embodiment of the present utility model;

[0023] Figure 6 This is a structural diagram of a ball hinge support foot in one embodiment of the present utility model;

[0024] Figure 7 This utility model Figure 6 Partial cross-sectional view.

[0025] Explanation of the reference numerals: power module 1, air compressor module 2, heat dissipation module 3, base mounting module 4, centrifugal clutch 100, screw air compressor 200, drive shaft 300, base 40, quick clamp 42, lateral block 43, oblique guide ramp 430, ball hinge support foot 50, ball capstan 51, cone nail 52, ball bearing seat 53, threaded support rod 54, threaded support 55, locking nut 56, wrench head 57, support foot shaft 60. DETAILED DESCRIPTION

[0026] Below with reference to the embodiment and the attached Figures 1 to 7 The utility model is further described.

[0027] A mountain modular air compressor, such as Figures 1-4 As shown, it includes a power module 1, an air compressor module 2, a heat dissipation module 3 and a base mounting module 4. The power module and the air compressor module are connected by a transmission shaft. The power module and the air compressor module can be detachably mounted on the base mounting module. The heat dissipation module 3 is stacked on the air compressor module, and the heat dissipation module and the air compressor module are fixed by a pin.

[0028] The power module 1 includes a centrifugal clutch 100, and the air compressor module 2 includes a screw compressor 200. The centrifugal clutch and the screw compressor are connected via a transmission shaft 300. One end of the transmission shaft 300 is keyed to the compressor and secured with a set screw. The other end is flanged and secured to the centrifugal clutch 100. This connection between the two components compensates for angular displacement, reducing the impact of engine vibration on transmission stability while ensuring transmission efficiency and extending service life.

[0029] like Figure 5 As shown, the base mounting module 4 includes a base 40, a ball-jointed support foot 50, and a lateral block 43. The base is height-adjustably mounted on the ball-jointed support foot, and the lateral block is fixedly mounted on the side of the base. In this embodiment, the base is a welded frame structure. There are multiple lateral blocks, which are symmetrically mounted on the two long sides of the frame structure. Each lateral block 43 is provided with an inclined guide ramp 430. The inclined guide ramp is located at the upper end of the lateral block, and the lower end of the lateral block is in contact with the side of the base, with the inclined guide ramp facing the interior of the base.

[0030] The power module comprises a first mounting frame for mounting a power source, and the air compressor module comprises a second mounting frame for mounting an air compressor, and the first mounting frame and the second mounting frame are detachably fixedly connected with the base. Specifically, the first mounting frame and the second mounting frame are respectively provided with a bolt hole, and the two frames are fixed to the base 40 through a bolt, and further fixed through a base mounting module holding device, i.e., a quick clamp 42, to position and mount the first mounting frame and the second mounting frame to the base mounting module.

[0031] As shown in Figures 6-7 The ball hinge foot 50 comprises a ball winch 51, a conical nail 52, a ball bearing seat 53, a threaded support rod 54, and a threaded support 55. The conical nail 52 is fixedly installed below the ball winch 51, and the head of the conical nail is a round head or a pointed head. The ball bearing seat 53 is installed above the ball winch, and the base 40 of the base mounting module 4 is fixedly installed on the ball bearing seat 53. The threaded support rod 54 is installed on the ball bearing seat through a foot shaft 60, and the threaded support is installed on the threaded support rod. The installation height of the threaded support is adjustable. The mountain adaptability is increased by adding the conical nail on the ball winch. When the platform height needs to be adjusted, the installation height of the threaded support 53 can be adjusted. Specifically, the locking nut 56 is loosened, the wrench head 57 on the threaded support rod is rotated to a suitable position, and then the locking nut is locked for fixation.

[0032] In the construction process of the overhead transmission line in the mountain area, the device can provide air power for the pneumatic equipment, and can be carried by being lifted by people or hoisted by a helicopter through quick disassembly and assembly, has the advantages of stable transmission and adaptability to slope.

[0033] The above specific embodiments are only used to explain and illustrate the utility model, and do not limit the utility model. Any change and replacement of the utility model without creative labor within the concept and protection scope of the claims of the utility model falls into the protection scope of the utility model patent.

Claims

1. A mountain modular air compressor, characterized in that: It includes a power module, an air compressor module and a base mounting module. The power module and the air compressor module are connected by a transmission shaft. The power module and the air compressor module can be detachably mounted on the base mounting module. The base mounting module includes a base, a ball hinge support foot and a lateral block. The base is height-adjustable and mounted on the ball hinge support foot. The lateral block is fixedly mounted on the side of the base. The lateral block is provided with an oblique guide slope.

2. The air compressor according to claim 1, characterized in that: The power module includes a centrifugal clutch, the air compressor module includes a screw air compressor, and the centrifugal clutch and the screw air compressor are connected via a transmission shaft.

3. The air compressor according to claim 1, characterized in that The power module includes a first mounting frame, and the air compressor module includes a second mounting frame. The first mounting frame and the second mounting frame are detachably fixedly connected to the base.

4. The air compressor according to claim 3, characterized in that: The first mounting frame and the second mounting frame are fixed to the base by quick clamps.

5. The air compressor according to claim 1, characterized in that: The base is a frame structure, and there are a plurality of lateral stoppers, which are symmetrically installed on both sides of the frame structure.

6. The air compressor according to claim 1, characterized in that The oblique guide slope is located at the upper end of the lateral stopper, the lower end of the lateral stopper is attached to the side of the base, and the oblique guide slope faces the interior of the base.

7. The air compressor according to claim 1, characterized in that It also includes a heat dissipation module, which is stacked on the air compressor module. The heat dissipation module and the air compressor module are fixed by pins.

8. The air compressor according to any one of claims 1 to 7, characterized in that: The ball hinge support leg includes a ball capstan, a conical nail, a ball bearing seat, a threaded strut and a threaded support. The conical nail is fixedly installed below the ball capstan, the ball bearing seat is installed above the ball capstan, the threaded strut is installed on the ball bearing seat, and the threaded support is installed on the threaded strut. The installation height of the threaded support is adjustable.

9. The air compressor according to claim 8, characterized in that: The head of the cone nail is a round head or a pointed head.

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