D-type dotting unequal-thickness structure collecting pipe
By designing an internal convex structure on the inner wall of the D-type manifold and changing the flow channel morphology to increase the internal surface area and strength, the problems of low heat exchange efficiency and high material cost of the traditional D-type manifold are solved, and efficient heat exchange and cost savings are achieved.
Patent Information
- Application Number
- CN202422933635.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The smooth inner wall and non-turbulent structure of the traditional D-type manifold result in poor heat exchange efficiency, and the large tube wall thickness increases material and production costs.
Several internal protrusions are designed on the inner wall of the D-type manifold to form a flow channel structure. The flow channel morphology is changed to increase the internal surface area and improve fluid turbulence, forming vortices to improve heat exchange efficiency, while reducing the tube wall thickness to save material.
The heat exchange area and strength are increased, the heat exchange efficiency is improved, the service life is extended, and the material cost is reduced.
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Figure CN223449036U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vehicle heat exchanger technical field, concretely relates to a D type dotting unequal thick structure collecting pipe. BACKGROUND
[0002] With the rapid development of the automobile industry, the technology of heat exchange equipment is changing day by day, constantly promoting the progress of the industry. As one of the widely used pipe shapes in the current automobile heat exchanger industry, the optimization and promotion of the performance of D type collecting pipe is particularly important. However, the traditional D type collecting pipe design has a significant defect, that is, its inner wall is smooth without turbulence structure, which greatly limits its heat exchange effect, so that the heat exchange efficiency is not satisfactory. Therefore, how to effectively improve the heat exchange capacity of D type collecting pipe in limited space has become a technical problem to be solved.
[0003] On the other hand, in the design of existing D type collecting pipe, in order to ensure the integrity and strength of the structure, avoid damage or leakage and other problems in the use process, the thickness of the pipe wall is often set to be relatively large. Although this method enhances the durability and safety of the collecting pipe to a certain extent, it also brings the problems of increased material consumption and rising material cost in the manufacturing process. This not only increases the production cost of the product, but also poses a certain challenge to the rational use of resources and the sustainable development of the environment. SUMMARY
[0004] The utility model aims at providing a D type dotting unequal thick structure collecting pipe, which greatly improves the heat dissipation efficiency of the existing D type collecting pipe and appropriately enhances the structural strength under the premise of ensuring safety.
[0005] To achieve the above-mentioned purpose, the application provides a D type dotting unequal thick structure collecting pipe, which comprises:
[0006] The pipe body has a D-shaped cross section;
[0007] The flow channel structure formed by the plurality of internal convex points causes the vortex to gradually widen when the outer fluid enters the flow channel structure in the form of turbulent flow.
[0008] The internal convex points form a non-equal thick pipe body structure on the inner wall of the pipe body.
[0009] In one embodiment, the plurality of internal convex points form a plurality of column structures distributed on the inner wall of the pipe body.
[0010] In one embodiment, the directions of the adjacent two internal convex points on each column structure are different, that is, they are distributed in the shape of "eight".
[0011] In one embodiment, the internal protrusions on two adjacent columns and the same ring line are arranged in an "eight" shape structure.
[0012] In one embodiment, the multiple column structures are arranged in a spiral shape on the inner wall of the pipe body.
[0013] In one embodiment, the internal protrusions on each column structure are arranged in the same direction and are inclined.
[0014] In one embodiment, the internal protrusions on each column structure are arranged in an irregular direction.
[0015] In one embodiment, the internal protrusions on the adjacent column and the same ring line are arranged in the same direction.
[0016] In one embodiment, the pipe body has 1-3 side walls arranged with flow channel structures formed by internal protrusions.
[0017] In one embodiment, a plurality of flat tube holes are formed on one side wall of the pipe body.
[0018] The above technical scheme of the utility model has the advantages compared with the prior art: 1. A plurality of internal protrusions are arranged on the inner wall of the pipe body of the D-shaped manifold, which can change the flow channel structure, which is beneficial to heat transfer or full mixing, thereby increasing the heat exchange area on the inner side.
[0019] 2. Under the condition that the external dimensions of the D-shaped manifold remain unchanged, compared with the traditional equal-thickness D-shaped manifold, the D-shaped manifold with internal protrusions and unequal thickness has a larger internal surface area, thereby improving the heat exchange capacity.
[0020] 3. The internal protrusions on the inner wall of the pipe body enhance the structural strength to a certain extent, ensure the pressure resistance, and prolong the service life of the radiator.
[0021] 4. On the premise of ensuring the required strength, by reducing the wall thickness of the pipe body, the purpose of saving material cost can be achieved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a local structure diagram of D-shaped dotting unequal thickness structure manifold;
[0023] Figure 2 It is a side view of D-shaped dotting unequal thickness structure manifold;
[0024] Figure 3 It is a schematic diagram of internal protrusions on each column structure arranged in an "eight" shape;
[0025] Figure 4 It is a schematic diagram of internal protrusions on two adjacent column structures arranged in an "eight" shape;
[0026] Wherein: 1, pipe body, 2, internal convex point, 3, flat tube hole. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0028] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0029] In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited. The meaning of "several" is one or more, unless otherwise explicitly specified and limited.
[0030] In the description of the present application, it should be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0031] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] Please refer to Figures 1-2 The embodiment provides a D-shaped dotting unequal thickness structure current collecting pipe, which comprises:
[0033] The pipe body has a D-shaped cross section, and the thickness is smaller than the thickness of a conventional pipe body.
[0034] The flow channel structure formed by the plurality of internal protrusions can interfere with the fluid in a turbulent flow state to make the vortex of the fluid gradually widen, so that the fluid can be in a disordered flow state when the flow rate reaches a certain level, which is beneficial to heat transfer or mixing, thereby increasing the heat exchange area on the inner side.
[0035] The internal protrusions are arranged on the inner wall of the pipe body to form a non-equal-thickness pipe body structure.
[0036] In the present application, the D-shaped manifold is internally designed with dotting protrusions, which not only increase the internal surface area of the manifold, but also effectively improve the heat exchange capacity, thereby improving the heat exchange efficiency. To some extent, it can also enhance the pressure strength and prolong the service life of the radiator. On the basis of ensuring the required strength, by reducing the wall thickness of the pipe body, the purpose of saving material cost can also be achieved.
[0037] As a preferred embodiment provided by the present embodiment, the plurality of internal protrusions form a plurality of column structures and are arranged on the inner wall of the pipe body.
[0038] As a preferred embodiment provided by the present embodiment, as shown in Figure 3 , the directions of the adjacent two internal protrusions on each column structure are different, i.e., in the shape of an "eight". This not only improves the mixing uniformity and heat exchange efficiency of the fluid, but also helps to reduce the deposition and scaling of the fluid in the manifold, thereby prolonging the service life of the equipment.
[0039] As a preferred embodiment provided by the present embodiment, as shown in Figure 4 , the internal protrusions on the adjacent two columns and the same ring line are arranged in the shape of an "eight". When the fluid flows through the protrusions in the shape of an "eight", the fluid can be effectively guided to different flow directions, thereby promoting the mixing of the fluid and the formation of turbulent flow.
[0040] As a preferred embodiment provided by the present embodiment, the plurality of column structures are arranged in a spiral shape on the inner wall of the pipe body to optimize the fluid flow performance.
[0041] As a preferred embodiment provided by the present embodiment, the directions of the internal protrusions on each column structure are the same, and are arranged in an inclined manner. The inclination angle can be set as required. Such a design not only enhances the fluid dynamics performance of the manifold, but also ensures that the fluid can be distributed and conducted more smoothly and efficiently when flowing through.
[0042] As a preferred embodiment provided by the present embodiment, the directions of the internal protrusions on each column structure are irregularly distributed, and the angles of the internal protrusions are different. Such a design can increase the disturbance of the fluid in the manifold.
[0043] As the preferred embodiment provided by the embodiment, the directions of the internal convex points arranged on the same ring line and one column apart are the same, which can more effectively guide the fluid to turbulent mixing, reduce the flow resistance, and improve the heat exchange efficiency.
[0044] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A D-type dotted unequal thickness header, characterized in that: include: a tube body having a D-shaped cross section; The flow channel structure is formed by several internal convex points. When the outer layer of fluid enters the flow channel structure in the form of turbulence, it is continuously acted upon by the internal convex points, causing the vortex to gradually widen. The internal protrusions are located on the inner wall of the tube body to form a non-uniform thickness tube body structure.
2. A D-type dotted unequal thickness header according to claim 1, characterized in that: The plurality of internal protrusions form a multi-row structure distributed on the inner wall of the tube.
3. A D-type dotted unequal thickness header according to claim 2, characterized in that: The directions of the two adjacent internal protrusions on each column structure are different, that is, they are distributed in an "eight" shape.
4. The D-type dotted unequal thickness header according to claim 2, characterized in that: The inner convex points of two adjacent columns and on the same loop line are arranged in an "eight" shape.
5. The D-type dotted unequal thickness header according to claim 2, characterized in that: The multi-row structures are distributed in a spiral shape on the inner wall of the tube.
6. The D-type dotted unequal thickness header according to claim 2, characterized in that: The inner protrusions on each column of structures have the same direction and are all tilted.
7. The D-type dotted unequal thickness header according to claim 2, characterized in that: The directions of the internal protrusions on each column of structures are irregularly distributed.
8. The D-type dotted unequal thickness header according to claim 2, characterized in that: The inner convex points on the same loop line and in alternate columns are arranged in the same direction.
9. The D-type dotted unequal thickness header according to claim 1, characterized in that: 1-3 side walls of the tube body are arranged with flow channel structures formed by internal convex points.
10. The D-type dotted unequal thickness header according to claim 1, characterized in that: One of the side walls of the tube body is provided with a plurality of flat tube holes.