Coil processing equipment

By designing coil processing equipment, using robots and industrial cameras for precise loading, and rationally arranging processing lines, the problems of easy material jamming during skeleton loading and low efficiency of non-linear operations were solved, and efficient coil processing automation was achieved.

CN223450692UActive Publication Date: 2025-10-17HUIZHOU TIANJIEBAO AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422926389.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-17
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing coil processing equipment is prone to material jamming when loading the bobbin, has a low degree of automation, and has poor efficiency due to the nonlinear operation of the processing process.

Method used

A coil processing equipment was designed, which included a skeleton loading mechanism, a capacitor assembly mechanism, a capacitor folding mechanism, a winding mechanism, a soldering mechanism, a sleeve mechanism, a leg folding mechanism, a magnetic rod threading mechanism, a frequency modulation detection mechanism and a unloading mechanism. Precise loading was achieved through a robot and an industrial camera, and continuous automatic operation was achieved through the reasonable arrangement of the processing lines.

Benefits of technology

The automation and efficiency of coil processing are improved, the problem of material jamming is avoided, the continuous automatic operation of coil processing is realized, and the overall processing speed is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223450692U_ABST
Patent Text Reader

Abstract

The utility model discloses coil processing equipment, and relates to the field of coil processing. According to the coil processing equipment, a capacitor assembling mechanism, a capacitor angle folding mechanism, a winding mechanism, a tin soldering mechanism, a sleeve mechanism, a leg folding mechanism, a magnetic bar penetrating mechanism, a frequency modulation detection mechanism and a discharging mechanism are sequentially arranged on one side of a framework feeding mechanism. According to the coil machining equipment, a framework is grabbed in a visual matching mode through an industrial camera of a mechanical arm, then the framework is placed in an electric clamp on a framework base to be clamped and accurately placed, material blocking during feeding can be avoided, meanwhile, through reasonable arrangement of a whole machining movable line, after framework feeding is completed, capacitor assembling and capacitor beveling are sequentially conducted, the machining efficiency is improved, and the machining efficiency is improved. Coil winding, coil tin soldering, coil sleeving, capacitor leg folding, magnetic bar penetration, frequency modulation detection and blanking are performed, so that continuous and automatic operation in the whole assembling and processing process is realized, the integration level is high, and the processing efficiency is improved to a great extent.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coil processing, specifically to coil processing equipment. BACKGROUND

[0002] When coil production and processing need to insert the capacitor into the framework, the angle is folded, the wire is wound, the tin soldering is carried out, the sleeve is installed, and for some needle foot length, the needle foot needs to be folded, then the magnetic rod is inserted into the framework, and the workpiece is detected to determine whether it is qualified, and then the blanking is carried out.

[0003] The traditional framework is usually loaded by a vibrating disc, and such loading mode has problems such as complicated disc surface replacement, low efficiency and easy to block raw materials, and in the existing processing process, the workpiece needs to be transferred between multiple operation mechanisms by an operator or a mechanical claw, the automation degree is low, the operation efficiency is poor, and the processing speed is affected. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the utility model provides coil processing equipment, solves the problems that the existing coil processing is easy to block material when loading the framework, and in the processing process, the workpiece needs to be transferred between multiple operation mechanisms by an operator or a mechanical claw, the automation degree is low, the operation efficiency is poor, and the processing speed is affected.

[0005] To achieve the above purpose, the utility model realizes the following technical scheme: coil processing equipment, including framework loading mechanism, the framework loading mechanism includes a mechanical hand and a framework seat arranged below the mechanical hand, one side of the framework seat is provided with a movable load piece, the bottom of the framework seat is provided with a pushing driving piece, the pushing driving piece drives the framework seat to move along the X, Y axis direction and pushes the framework into the movable load piece, one side of the framework loading mechanism is sequentially provided with;

[0006] The capacitor assembly mechanism assembles the capacitor into the framework;

[0007] The capacitor angle folding mechanism folds the capacitor needle foot to both sides;

[0008] The winding mechanism winds the metal coil outside the framework;

[0009] The tin soldering mechanism welds the metal coil and the needle foot;

[0010] The sleeve mechanism installs the heat shrink tube on the outer surface of the metal coil;

[0011] The leg folding mechanism folds the capacitor needle foot, and shortens the length of the capacitor needle foot;

[0012] The magnetic rod penetrating mechanism penetrates and installs the magnetic rod into the inside of the framework;

[0013] The frequency modulation detection mechanism detects the frequency of the coil during the process of penetrating the magnetic rod;

[0014] The discharging mechanism discharges the detected coil products according to the detection results.

[0015] Preferably, the framework feeding mechanism further comprises a spiral feeding disc and a material box installed on one side of the spiral feeding disc, the spiral feeding disc transports the framework into the material box, the mechanical hand is fixedly installed on the top of the material box and used for grabbing the framework in the material box and inserting it into the framework seat, and the mechanical hand performs visual grabbing through an industrial camera.

[0016] The outer wall of the movable carrier is provided with a plurality of transfer shafts, and the top of the framework seat is provided with a plurality of electric clamps, and the electric clamps are clamped on the outer surface of the end portion of the transfer shaft.

[0017] Preferably, the capacitor assembly mechanism comprises a capacitor tray arranged on one side of the material box and a circulating conveying belt arranged below the capacitor tray, the outer surface of the circulating conveying belt is provided with a plurality of capacitor clamping plates, the bottom of the capacitor tray is provided with a separation roller, the separation roller is used for separating a capacitor substrate and a release film, the capacitor substrate is inserted into the capacitor clamping plate, the side, away from the capacitor clamping plate, of the separation roller is provided with a discharging channel for collecting the release film, and the movable carrier moves along the X axis to the capacitor clamping plate and then moves along the Y axis to approach the capacitor clamping plate, so that the capacitor is inserted into the framework.

[0018] Preferably, the capacitor angle folding mechanism comprises an angle folding support plate arranged on the bottom of one side of the capacitor tray, and the top of the angle folding support plate is provided with an upper folding pressing block and a lower folding pressing block on the front and rear sides respectively.

[0019] The upper folding pressing block presses downward on the inner side of one group of pins of the capacitor, so that the pins are bent upward;

[0020] The lower folding pressing block presses downward on the outer end portion of the other group of pins of the capacitor, so that the pins are bent downward;

[0021] The top of the upper folding pressing block is provided with a first downward pressing driving member, and the top of the lower folding pressing block is provided with a second downward pressing driving member.

[0022] Preferably, the winding mechanism comprises a winding rack installed on the side of the angle folding support plate and a wire drum installed on the back of the winding rack, the top of the wire drum is provided with a feeding positioning wheel, the front top of the winding rack is provided with a winding positioning frame, the inside of the winding rack is provided with a plurality of rotating heads, and the front side of the winding rack is provided with a movable transfer frame, and the movable transfer frame is used for moving the workpiece, on which the pins are bent, on the movable carrier to the rotating heads for winding.

[0023] Preferably, the soldering mechanism includes a workpiece transfer bracket installed on one side of the winding machine frame, a workpiece transfer fixture is slidably provided on the workpiece transfer bracket, a soldering bin is installed on the front side of the workpiece transfer bracket, a soldering gun is installed in the soldering bin, the movable transfer bracket moves the wound workpiece to the workpiece transfer fixture, the workpiece transfer fixture transfers the workpiece to the soldering bin for soldering, and a transport carrier is provided on the inner bottom of the workpiece transfer bracket, and the workpiece transfer fixture transfers the soldered workpiece to the transport carrier.

[0024] Preferably, the sleeve mechanism includes a sleeve rack installed on one side of the workpiece transfer fixture, a pipe feeding part is provided on the lower back of the sleeve rack, a pipe positioning fixture is installed on the sleeve rack, a pipe electric heating fixture is installed above the pipe positioning fixture, the transport carrier transfers the soldered workpiece to the bottom of the sleeve rack, a suction cup hanger is installed on the sleeve rack, the suction cup hanger lifts the workpiece on the transport carrier upward for sleeveing, and then puts the sleeved workpiece back to the transport carrier.

[0025] Preferably, the folding leg mechanism includes a folding leg frame installed on one side of the sleeve frame, a lifting clamp is installed on the folding leg frame, the transport vehicle moves the workpiece to the bottom of the lifting clamp, a folding leg seat is installed at the bottom front side of the sleeve frame, a folding leg pressing piece is provided on the top of the folding leg seat, the lifting clamp moves the workpiece on the transport vehicle to the folding leg seat, and the folding leg pressing piece presses down to perform capacitor folding.

[0026] Preferably, the magnetic rod threading mechanism includes a spiral loader installed on one side of the folding leg frame and a magnetic rod clamping movable part installed on the front side of the spiral loader, an incoming material conveying frame is installed between the spiral loader and the magnetic rod clamping movable part, a workpiece loading seat is provided on one side of the magnetic rod clamping movable part, a workpiece flipping part is installed on one side of the workpiece loading seat, the workpiece flipping part flips the workpiece on the workpiece loading seat, and the magnetic rod clamping movable part clamps the magnetic rod on the incoming material conveying frame and inserts it into the flipped workpiece.

[0027] Preferably, the frequency modulation detection mechanism includes a detection frame installed on one side of the screw feeder, a detection station is provided at the bottom of the detection frame, a loading part is installed on the front side of the detection station, a blanking clamp is installed on the top of the detection station, and a magnetic rod pushing piece is provided on the back of the detection station;

[0028] The unloading mechanism includes an unloading conveyor belt installed on one side of the detection station, a waste unloading trough is provided at the bottom of one side of the unloading conveyor belt, and a finished product collection box is installed at the end of the unloading conveyor belt;

[0029] The feeding part moves the workpiece into a detection station, the magnetic rod pushing part gradually pushes the magnetic rod into the workpiece, the detection frame continuously detects during the magnetic rod pushing process, the discharging gripper transfers the workpiece on the detection station to the discharging conveying belt or the waste discharging groove according to the detection result, and the discharging conveying belt part transfers the workpiece to the finished product collecting box.

[0030] The coil processing equipment has the following beneficial effects:

[0031] 1. The coil processing equipment, through the industrial camera of the mechanical hand, can visually cooperate with the skeleton to grasp, and then the skeleton is placed in the electric clamp on the skeleton seat for clamping, precise placement, and can avoid material jamming during feeding. Through reasonable arrangement of the whole processing dynamic line, after completing the skeleton feeding, the capacitor assembly, capacitor corner folding, coil winding, coil soldering, coil sleeve, capacitor leg folding, magnetic rod penetration, frequency modulation detection and discharging operation are sequentially performed, so that the whole assembly and processing process is continuously and automatically operated, the integration is high, and the processing efficiency is greatly improved.

[0032] 2. The coil processing equipment, by setting the capacitor corner folding mechanism, the top of the corner folding plate is provided with an upper folding pressing block and a lower folding pressing block on the front and back sides, respectively. The upper folding pressing block presses the inside of a group of pins of the capacitor downward, so that the pins are bent upward; the lower folding pressing block presses the outer end of another group of pins of the capacitor downward, so that the pins are bent downward, so that the two pins of the capacitor are folded to the opposite sides, thereby avoiding interference when winding the coil, and also pre-processing the pin bending for subsequent capacitor leg folding operation, facilitating subsequent rapid folding of the bent pins to shorten the pin length. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0034] Figure 1 It is a schematic diagram of the overall front side structure of the present application;

[0035] Figure 2 It is a schematic diagram of the overall rear side structure of the present application;

[0036] Figure 3 It is a schematic diagram of the capacitor assembly mechanism structure of the present application;

[0037] Figure 4 It is a schematic diagram of the A part structure of the present application Figure 3 ;

[0038] Figure 5 It is winding mechanism structure schematic view of the utility model;

[0039] Figure 6 It is soldering mechanism structure schematic view of the utility model;

[0040] Figure 7 It is sleeve mechanism structure schematic view of the utility model;

[0041] Figure 8 It is leg folding mechanism structure schematic view of the utility model;

[0042] Figure 9 It is magnetic rod penetrating mechanism, frequency modulation detection mechanism and blanking mechanism structure schematic view of the utility model.

[0043] In the drawing: 1, framework feeding mechanism;11, spiral feeding disc;12, material box;13, manipulator;14, framework seat;15, movable load carrying member;16, material pushing driving member;2, capacitor assembly mechanism;21, capacitor tray;22, circulating conveyor belt;23, capacitor clamp plate;24, separating roller;25, blanking passage;3, capacitor angle folding mechanism;31, angle folding support plate;32, upward folding pressing block;33, first downward pressing driving member;34, downward folding pressing block;35, second downward pressing driving member;4, winding mechanism;41, bobbin;42, feeding positioning wheel;43, winding rack;44, winding positioning frame;45, rotating head;46, movable transfer frame;5, soldering mechanism;51, transport carrier;52, workpiece transfer clamp;53, workpiece transfer support;54, soldering chamber;55, soldering gun;6, sleeve mechanism;61, pipe feeding member;62, sleeve frame;63, pipe positioning clamp;64, pipe electric heating clamp;65, suction cup lifting appliance;7, leg folding mechanism;71, leg folding frame;72, lifting clamp;73, leg folding seat;74, leg folding downward pressing member;8, magnetic rod penetrating mechanism;81, spiral feeder;82, incoming material conveying frame;83, magnetic rod clamping moving member;84, workpiece feeding seat;85, workpiece overturning member;9, frequency modulation detection mechanism;91, detection frame;92, feeding part;93, blanking clamp jaw;94, detection station;95, magnetic rod pushing member;10, blanking mechanism;101, blanking conveyor belt;102, finished product collection box;103, waste blanking groove. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model is described clearly and completely, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0045] The coil processing equipment provided in the embodiments of the application solves the problem that existing coil processing is prone to material jamming during skeleton feeding, and during the processing process, the workpiece is usually transferred between multiple operation mechanisms by an operator or a mechanical claw, so that the automation degree is low, the operation efficiency is poor, and the processing speed is affected.

[0046] In order to better understand the above technical scheme, the above technical scheme will be described in detail in combination with the drawings of the specification and specific embodiments.

[0047] The utility model discloses a coil processing equipment.

[0048] According to the drawings Figures 1-9 As shown in the drawings, including skeleton feeding mechanism 1, skeleton feeding mechanism 1 includes manipulator 13 and the skeleton seat 14 of setting below manipulator 13, one side of skeleton seat 14 is provided with movable load piece 15, the bottom of skeleton seat 14 is provided with push material drive part 16, push material drive part 16 drives skeleton seat 14 and moves along X, Y axle direction and pushes the skeleton to movable load piece 15, skeleton feeding mechanism 1 still includes spiral feeding disc 11 and installs the material box 12 of one side of spiral feeding disc 11, spiral feeding disc 11 is transported to the skeleton of material box 12 in, manipulator 13 is fixedly installed at the top of material box 12 for grabbing the skeleton in material box 12 and inserts to skeleton seat 14, manipulator 13 carries out visual capture through industrial camera, the outer wall of movable load piece 15 is installed with multiple transfer shafts, the top of skeleton seat 14 is installed with multiple electric clamps, and the electric clamp clamps the skeleton sleeve and is arranged on the outer surface of the end portion of transfer shaft.

[0049] One side of skeleton feeding mechanism 1 is sequentially provided with capacitor assembly mechanism 2, capacitor angle folding mechanism 3, winding mechanism 4, tin soldering mechanism 5, sleeve mechanism 6, leg folding mechanism 7, magnet rod penetrating mechanism 8, frequency modulation detection mechanism 9 and discharging mechanism 10.

[0050] The capacitor assembling mechanism 2 assembles the capacitor into the frame; the capacitor assembling mechanism 2 comprises a capacitor tray 21 arranged on one side of the magazine 12 and a circulating conveying belt 22 arranged below the capacitor tray 21, the outer surface of the circulating conveying belt 22 is provided with a plurality of capacitor clamping plates 23, the bottom of the capacitor tray 21 is provided with a separation roller 24 for separating the capacitor substrate and the release film, the capacitor substrate is inserted into the capacitor clamping plate 23, the side away from the capacitor clamping plate 23 of the separation roller 24 is provided with a discharging channel 25 for collecting the release film, the movable carrier 15 moves along the X axis to the capacitor clamping plate 23 and then moves along the Y axis to be close to the capacitor clamping plate 23, so that the capacitor is inserted into the frame.

[0051] The capacitor folding mechanism 3 folds the capacitor pin legs to both sides; the capacitor folding mechanism 3 comprises a folding support plate 31 arranged at the bottom of one side of the capacitor tray 21, the top of the folding support plate 31 is provided with an upper folding pressing block 32 and a lower folding pressing block 34 on the front and rear sides respectively.

[0052] The upper folding pressing block 32 presses the inner side of a group of pin legs of the capacitor downward, so that the pin legs are bent upward;

[0053] The lower folding pressing block 34 presses the outer end of another group of pin legs of the capacitor downward, so that the pin legs are bent downward;

[0054] The top of the upper folding pressing block 32 is provided with a first pressing driving member 33, and the top of the lower folding pressing block 34 is provided with a second pressing driving member 35.

[0055] The winding mechanism 4 winds the metal coil outside the frame; the winding mechanism 4 comprises a winding rack 43 mounted on the side of the folding support plate 31 and a wire drum 41 mounted on the back of the winding rack 43, the top of the wire drum 41 is provided with a feeding positioning wheel 42, the front top of the winding rack 43 is provided with a winding positioning frame 44, a plurality of rotating heads 45 are arranged in the winding rack 43, and the front side of the winding rack 43 is provided with a movable transfer frame 46, the movable transfer frame 46 is used for moving the workpiece on the movable carrier 15 to the rotating head 45 for winding after the pin legs are bent.

[0056] The tin soldering mechanism 5 is used for soldering the metal coil and the pin legs; the tin soldering mechanism 5 comprises a workpiece transfer support 53 mounted on one side of the winding rack 43, a workpiece transfer clamp 52 slidably arranged on the workpiece transfer support 53, a tin soldering bin 54 mounted on the front side of the workpiece transfer support 53, a tin soldering gun 55 mounted in the tin soldering bin 54, the movable transfer frame 46 moves the workpiece after winding to the workpiece transfer clamp 52, the workpiece transfer clamp 52 moves the workpiece to the tin soldering bin 54 for tin soldering, and the inner bottom of the workpiece transfer support 53 is provided with a transportation carrier 51, and the workpiece transfer clamp 52 moves the workpiece after tin soldering to the transportation carrier 51.

[0057] The sleeve mechanism 6 is provided with a heat shrinkable tube installed on the outer surface of the metal coil. The sleeve mechanism 6 comprises a sleeve frame 62 installed on one side of the workpiece transfer clamp 52, a pipe feeding member 61 arranged on the back of the sleeve frame 62, a pipe positioning clamp 63 installed on the sleeve frame 62, a pipe electric heating clamp 64 installed above the pipe positioning clamp 63, the transport carrier 51 transfers the tin-welded workpiece to the inner bottom of the sleeve frame 62, the suction cup hanger 63 is installed on the sleeve frame 62, the suction cup hanger 63 lifts the workpiece on the transport carrier 51 upward to sleeve the workpiece, and then the workpiece after sleeving is placed back on the transport carrier 51.

[0058] The folding leg mechanism 7 is used for folding the capacitor pin to shorten the length of the capacitor pin. The folding leg mechanism 7 comprises a folding leg frame 71 installed on one side of the sleeve frame 62, a lifting clamp 72 installed on the folding leg frame 71, the transport carrier 51 moves the workpiece to below the lifting clamp 72, a folding leg seat 73 is installed on the front bottom of the sleeve frame 62, a folding leg pressing member 74 is arranged on the top of the folding leg seat 73, the lifting clamp 72 moves the workpiece on the transport carrier 51 to the folding leg seat 73, and the folding leg pressing member 74 presses downward to fold the capacitor leg.

[0059] The magnetic rod inserting mechanism 8 is used for inserting and installing a magnetic rod into the skeleton. The magnetic rod inserting mechanism 8 comprises a screw feeder 81 installed on one side of the folding leg frame 71 and a magnetic rod clamping and moving member 83 installed on the front side of the screw feeder 81, a material conveying frame 82 is installed between the screw feeder 81 and the magnetic rod clamping and moving member 83, a workpiece feeding seat 84 is arranged on one side of the magnetic rod clamping and moving member 83, a workpiece turnover member 85 is installed on one side of the workpiece feeding seat 84, the workpiece turnover member 85 turns over the workpiece on the workpiece feeding seat 84, and the magnetic rod clamping and moving member 83 clamps the magnetic rod on the material conveying frame 82 and inserts it into the turned-over workpiece.

[0060] The frequency detection mechanism 9 is used for detecting the frequency of the coil during the magnetic rod inserting process. The frequency detection mechanism 9 comprises a detection frame 91 installed on one side of the screw feeder 81, a detection station 94 arranged on the bottom of the detection frame 91, a feeding part 92 installed on the front side of the detection station 94, a discharging clamp 93 installed on the top of the detection station 94, and a magnetic rod pushing member 95 arranged on the back of the detection station 94.

[0061] The discharging mechanism 10 is used for discharging the detected coil product according to the detection result. The discharging mechanism 10 comprises a discharging conveyor belt 101 installed on one side of the detection station 94, a waste discharging groove 103 arranged on one side of the bottom of the discharging conveyor belt 101, and a finished product collecting box 102 installed on the end of the discharging conveyor belt 101.

[0062] The feeding part 92 moves the workpiece into the detection station 94, the magnetic rod pushing part 95 gradually pushes the magnetic rod into the workpiece, the detection frame 91 continuously detects during the magnetic rod pushing process, and the discharging clamp 93 transfers the workpiece on the detection station 94 to the discharging conveying belt 101 or the waste discharging groove 103 according to the detection result. The discharging conveying belt 101 transfers the workpiece to the finished product collecting box 102.

[0063] Working principle; when the device is in use, first of all, the framework is conveyed to the material box 12 through the spiral feeding disc 11, then the industrial camera of the mechanical hand 13 is used for visual cooperation to grab the framework, the framework is placed in the electric clamp on the framework seat 14 through the mechanical hand 13, then the framework seat 14 is driven to move to the opposite movable load part 15 through the pushing driving part 16, then the framework seat 14 is pushed to move close to the movable load part 15, so that the transfer shaft is inserted into the framework, then the electric clamp is loosened, and the framework seat 14 is reset. At this time, the movable load part 15 drives the framework to move to the position of the capacitor assembly mechanism 2, moves the capacitor to the framework through the capacitor clamp plate 23 opposite to it, then the movable load part 15 continues to move to the position of the capacitor corner folding mechanism 3, and the two groups of pins of the capacitor are respectively reversely folded through the up-folding folding block 32 and the down-folding folding block 34, so that the pins are bent at 90 degrees, avoiding affecting the subsequent winding;

[0064] Then the movable load part 15 continues to move to the opposite movable transfer frame 46, and the workpiece with the pins folded is transferred to the rotating head 45 through the movable transfer frame 46, the rotating head 45 rotates to wind, then the movable transfer frame 46 transfers the workpiece with the winding to the opposite workpiece transfer clamp 52, and the workpiece transfer clamp 52 transfers the workpiece to the tin soldering bin 54 after tin soldering, then the workpiece transfer clamp 52 transfers the workpiece to the transport carrier 51, and the workpiece is moved to the position below the sleeve frame 62 through the transport carrier 51, and the workpiece is lifted to the position of the pipe material electric clamp 64 through the suction cup lifting device 65 to sleeve and heat, so that the sleeve shrinks and adheres to the outer surface of the framework, and the coil is wrapped;

[0065] Then the workpiece is moved to below the lifting clamp 72 by the transport carrier 51, and then is lifted into the leg folding seat 73 by the lifting clamp 72, the workpiece with excessive stitches is folded by the stitch folding piece 74, and then the workpiece with folded legs is transferred to the workpiece feeding seat 84, and is flipped to one side by the workpiece flipping piece 85, at this time the magnetic bar clamping and moving piece 83 clamps the magnetic bar on the incoming material conveying frame 82 and inserts it into the skeleton, then the workpiece is transferred to the detection station 94 by the feeding part 92, at this time the magnetic bar pushing piece 95 continuously pushes the magnetic bar into the skeleton, and the detection frame 91 is used for continuous detection during the pushing process, after the detection is completed, the unloading clamping jaw 93 clamps the workpiece according to the detection result, the qualified material is placed on the unloading conveying belt 101, and the unqualified material is directly put into the waste unloading groove 103, then the qualified material is conveyed to the finished product collecting box 102 inside by the unloading conveying belt 101, and the automatic assembly continuous operation of the coil is completed.

[0066] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only for illustrating the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. Coil processing equipment, characterized in that, The invention comprises a skeleton feeding mechanism (1), wherein the skeleton feeding mechanism (1) comprises a manipulator (13) and a skeleton seat (14) arranged below the manipulator (13); a movable material carrier (15) is arranged on one side of the skeleton seat (14); a material pushing driving member (16) is arranged on the bottom of the skeleton seat (14); the material pushing driving member (16) drives the skeleton seat (14) to move along the X and Y axis directions to push the skeleton into the movable material carrier (15); and one side of the skeleton feeding mechanism (1) is sequentially provided with; A capacitor assembly mechanism (2) assembles the capacitor into the frame; The capacitor folding mechanism (3) folds the capacitor pins to both sides; A winding mechanism (4) for winding a metal coil around the outside of the frame; Soldering mechanism (5), for soldering the metal coil and the pins; A sleeve mechanism (6) is used to install a heat shrink tube on the outer surface of the metal coil; A leg folding mechanism (7) folds the capacitor pins in half to shorten the length of the capacitor pins; A magnetic rod insertion mechanism (8) is used to insert and install a magnetic rod into the interior of the frame; A frequency modulation detection mechanism (9) detects the coil frequency during the process of passing the magnetic rod; The blanking mechanism (10) is used to separate the finished coils after inspection according to the inspection results.

2. The coil processing equipment according to claim 1, characterized in that: The skeleton feeding mechanism (1) further comprises a spiral feeding tray (11) and a material box (12) mounted on one side of the spiral feeding tray (11), wherein the spiral feeding tray (11) transports the skeleton into the material box (12), and the manipulator (13) is fixedly mounted on the top of the material box (12) for grabbing the skeleton in the material box (12) and inserting it into the skeleton seat (14), and the manipulator (13) performs visual grabbing through an industrial camera; The outer wall of the movable material carrier (15) is installed with a plurality of transfer shafts, and the top of the skeleton seat (14) is installed with a plurality of electric clamps, and the electric clamps clamp the skeleton and are sleeved on the outer surface of the end of the transfer shaft.

3. The coil processing equipment according to claim 2, characterized in that: The capacitor assembly mechanism (2) includes a capacitor material tray (21) mounted on one side of the material box (12) and a circulating conveyor belt (22) arranged below the capacitor material tray (21), a plurality of capacitor clamps (23) are installed on the outer surface of the circulating conveyor belt (22), a separation roller (24) is provided at the bottom of the capacitor material tray (21), the separation roller (24) is used to separate the capacitor substrate and the release film, the capacitor substrate carries the capacitor and is inserted into the capacitor clamp (23), a side of the separation roller (24) away from the capacitor clamp (23) is provided with a discharge channel (25) for collecting the release film, the movable material carrier (15) moves along the X-axis to the capacitor clamp (23) and then moves along the Y-axis close to the capacitor clamp (23), so that the capacitor is inserted into the frame.

4. The coil processing equipment according to claim 3, characterized in that: The capacitor folding mechanism (3) comprises a folding support plate (31) provided at the bottom of one side of the capacitor material tray (21), and an upper folding pressing block (32) and a lower folding pressing block (34) are respectively provided on the front and rear sides of the top of the folding support plate (31); The upward folding pressing block (32) presses down the inner side of a group of pins of the capacitor, causing the pins to bend upward; The downward folding pressing block (34) presses down the outer ends of another group of pins of the capacitor, causing the pins to bend downward; A first downward-pressing driving member (33) is provided on the top of the upward-folding pressing block (32), and a second downward-pressing driving member (35) is provided on the top of the downward-folding pressing block (34).

5. The coil processing equipment according to claim 4, characterized in that: The winding mechanism (4) comprises a winding frame (43) mounted on the side of the angled support plate (31) and a bobbin (41) mounted on the back of the winding frame (43); a loading positioning wheel (42) is mounted on the top of the bobbin (41); a winding positioning frame (44) is mounted on the top of the front side of the winding frame (43); a plurality of rotating heads (45) are mounted inside the winding frame (43); a movable transfer frame (46) is provided on the front side of the winding frame (43); the movable transfer frame (46) is used to move the workpiece with the stitches bent on the movable carrier (15) to the rotating head (45) for winding.

6. The coil processing equipment according to claim 5, characterized in that: The soldering mechanism (5) includes a workpiece transfer bracket (53) installed on one side of the winding machine frame (43), a workpiece transfer fixture (52) is slidably provided on the workpiece transfer bracket (53), a soldering bin (54) is installed on the front side of the workpiece transfer bracket (53), a soldering gun (55) is installed in the soldering bin (54), the movable transfer bracket (46) moves the workpiece after winding to the workpiece transfer fixture (52), the workpiece transfer fixture (52) transfers the workpiece to the soldering bin (54) for soldering, and a transport carrier (51) is provided on the inner bottom of the workpiece transfer bracket (53), and the workpiece transfer fixture (52) transfers the soldered workpiece to the transport carrier (51).

7. The coil processing equipment according to claim 6, characterized in that: The sleeve mechanism (6) includes a sleeve rack (62) installed on one side of the workpiece transfer fixture (52), a pipe feeding piece (61) is provided on the lower back of the sleeve rack (62), a pipe positioning fixture (63) is installed on the sleeve rack (62), and a pipe electric heating fixture (64) is installed above the pipe positioning fixture (63). The transport carrier (51) transfers the workpiece after soldering to the bottom of the sleeve rack (62), and a suction cup hanger (65) is installed on the sleeve rack (62). The suction cup hanger (65) lifts the workpiece on the transport carrier (51) upward for sleeve, and then puts the sleeved workpiece back to the transport carrier (51).

8. The coil processing equipment according to claim 7, characterized in that: The leg folding mechanism (7) includes a leg folding frame (71) installed on one side of the sleeve frame (62), a lifting fixture (72) is installed on the leg folding frame (71), the transport carrier (51) moves the workpiece to the bottom of the lifting fixture (72), a leg folding seat (73) is installed on the bottom of the front side of the sleeve frame (62), and a leg folding pressing piece (74) is provided on the top of the leg folding seat (73), the lifting fixture (72) moves the workpiece on the transport carrier (51) to the leg folding seat (73), and the leg folding pressing piece (74) presses down to fold the capacitor leg.

9. The coil processing equipment according to claim 8, characterized in that: The magnetic rod insertion mechanism (8) comprises a spiral feeder (81) mounted on one side of the folding leg frame (71) and a magnetic rod clamping movable member (83) mounted on the front side of the spiral feeder (81); an incoming material conveying frame (82) is mounted between the spiral feeder (81) and the magnetic rod clamping movable member (83); a workpiece loading seat (84) is provided on one side of the magnetic rod clamping movable member (83); a workpiece flipping member (85) is mounted on one side of the workpiece loading seat (84); the workpiece flipping member (85) flips the workpiece on the workpiece loading seat (84) and turns the workpiece around; the magnetic rod clamping movable member (83) clamps the magnetic rod on the incoming material conveying frame (82) and inserts it into the flipped workpiece.

10. The coil processing equipment according to claim 9, characterized in that: The frequency modulation detection mechanism (9) includes a detection frame (91) installed on one side of the spiral feeder (81), a detection station (94) is provided at the bottom of the detection frame (91), a loading portion (92) is installed on the front side of the detection station (94), a blanking clamp (93) is installed on the top of the detection station (94), and a magnetic rod pusher (95) is provided on the back side of the detection station (94); The unloading mechanism (10) comprises an unloading conveyor belt (101) installed on one side of the detection station (94), a waste unloading trough (103) is provided at the bottom of one side of the unloading conveyor belt (101), and a finished product collection box (102) is installed at the end of the unloading conveyor belt (101); The loading part (92) moves the workpiece to the inspection station (94), the magnetic rod pushing part (95) gradually pushes the magnetic rod into the workpiece, the inspection frame (91) performs continuous inspection during the magnetic rod pushing process, and the unloading clamp (93) transfers the workpiece on the inspection station (94) to the unloading conveyor belt (101) or the waste unloading trough (103) according to the inspection result, and the unloading conveyor belt (101) transfers the workpiece to the finished product collection box (102).