Flat wire stator copper wire flaring device
By designing a flat wire stator copper wire expanding device and utilizing a combination of a driving component and a clamping mechanism, simple clamping and rotation limiting of the flat wire stator are achieved, solving the problem of complex clamping in the existing technology and improving the expanding efficiency and operation convenience.
Patent Information
- Application Number
- CN202422743894.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-11
Smart Images

Figure CN223451787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of flat wire motor production equipment, in particular to a flat wire stator copper wire flaring device. BACKGROUND
[0002] With the continuous development of new energy automobile technology, the number of layers of flat wire stators required by new energy automobile driving motors is increasing, therefore, in order to improve the production efficiency and quality of driving motors, flaring needs to be performed before the head of the flat wire stator copper wire is twisted, so as to ensure that the flat wire stator copper wire can be inserted into the head tooling.
[0003] However, the structure of the tooling for clamping the flat wire stator applied on the flaring device is relatively complex, resulting in that the clamping and dismounting of the flat wire stator is relatively cumbersome. CONTENT OF THE UTILITY MODEL
[0004] The present application provides a flat wire stator copper wire flaring device. The problem that the structure of the tooling for clamping the flat wire stator in the prior art is relatively complex, resulting in that the clamping and dismounting of the flat wire stator is relatively cumbersome can be solved, and the technical solution is as follows:
[0005] On the one hand, a flat wire stator copper wire flaring device is provided, which comprises:
[0006] a workbench, a stator clamping tooling, and a plurality of flaring mechanisms;
[0007] The workbench has a flaring position;
[0008] The plurality of flaring mechanisms are installed on the workbench and are arrayed around the flaring position, and can perform flaring on the stator copper wire on the stator clamping tooling located at the flaring position;
[0009] The stator clamping tooling comprises a first driving component, two sliding support members, and two clamping components. The two sliding support members are oppositely arranged along the extension direction of the first driving component and are in transmission connection with the first driving component. The two clamping components are respectively located on the side of the two sliding support members away from the first driving component, and the clamping components are in detachable connection with the corresponding sliding support members. The two clamping components are used to enclose a containing space for installing the flat wire stator, and the outer side surface of the flat wire stator has a first positioning member. The clamping component has a second positioning member matched with the first positioning member.
[0010] The first driving component is configured to drive the two sliding support members to slide towards each other or away from each other along the extension direction of the first driving component, so as to drive the two clamping components to slide towards each other or away from each other along the extension direction of the first driving component.
[0011] Optionally, the first positioning member is a positioning groove, and the second positioning member comprises a connecting hole distributed on the clamping component and communicated with the positioning groove, and a positioning pin.
[0012] One end of the positioning pin extends into the positioning groove through the connecting hole.
[0013] Optionally, the first positioning member is a positioning groove, and the second positioning member is a positioning protrusion fixed on the clamping component towards the flat wire stator, and the positioning protrusion and the positioning groove are matched with each other.
[0014] Optionally, each sliding support comprises an adjusting member and a transition connecting member, the adjusting member is in transmission connection with the first driving component, and the transition connecting member is connected with the adjusting member and the clamping component respectively.
[0015] Optionally, the adjusting member has a plurality of rows of adjusting holes arranged in an array, and the arrangement direction of the plurality of rows of adjusting holes is parallel to the extension direction of the first driving component.
[0016] The transition connecting member is fastened with one row of adjusting holes in the plurality of rows of adjusting holes through a connecting column.
[0017] Optionally, the flat wire stator copper wire flaring device further comprises a lifting mechanism and a rotating mechanism, the lifting mechanism is installed on the workbench, and the rotating mechanism is fastened with the lifting mechanism and the stator clamping tool respectively.
[0018] The rotating mechanism is configured to drive the stator clamping tool to rotate at the flaring position, and the lifting mechanism is configured to drive the rotating mechanism and the stator clamping tool to lift simultaneously.
[0019] Optionally, the flat wire stator copper wire flaring device further comprises a plurality of insulation paper protection mechanisms corresponding to the plurality of flaring mechanisms one by one, and the insulation paper protection mechanisms are installed on the workbench and arranged side by side with the corresponding flaring mechanisms.
[0020] The flaring mechanism has a flaring clamping jaw, and the insulation paper protection mechanism has a second driving component, a connecting plate, a guide column, a floating plate and a spiral spring, the second driving component is in transmission connection with the connecting plate, a first end of the guide column is fastened with an end of the connecting plate, one end of the floating plate is sleeved on the guide column and is in sliding connection with the guide column, and the end of the floating plate away from the guide column has an insulation paper protection tooth arranged opposite to the flaring clamping jaw, and the spiral spring is sleeved on the guide column and distributed between the floating plate and a second end of the guide column.
[0021] The second driving component is configured to drive the floating plate to move along a direction of approaching the flaring position or a direction of moving away from the flaring position through the connecting plate.
[0022] Optionally, the workbench has a strip-shaped slide rail, and the lifting mechanism has a mounting fixed plate in sliding connection with the strip-shaped slide rail.
[0023] The lifting mechanism is moved into or out of the flaring position through cooperation of the mounting fixed plate and the strip-shaped slide rail.
[0024] Optionally, the workbench further has a driving member and a telescopic rod, the driving member has a receiving cavity, and part of the telescopic rod is located in the receiving cavity.
[0025] The telescopic rod is configured to be telescopic in the receiving cavity to drive the mounting fixed plate to move along an extension direction of the strip-shaped slide rail through an end portion located outside the receiving cavity.
[0026] Optionally, the number of the plurality of flaring mechanisms is three, and the included angle between every two adjacent flaring mechanisms is 120 degrees.
[0027] The technical scheme provided by the embodiment has at least the following beneficial effects:
[0028] The flat wire stator copper wire flaring device is characterized in that a first driving component, two sliding support members and two clamping components are arranged in the stator clamping tool, and a containing space for mounting the flat wire stator can be located between the two clamping components. In this way, the flat wire stator can be mounted between the two clamping components through the positioning action of the first positioning member and the second positioning member, and the two clamping components can be moved close to each other to clamp the flat wire stator through the driving of the first driving component and the sliding support members. Meanwhile, the cooperation of the first positioning member and the second positioning member can also limit the rotation of the flat wire stator. In addition, when different specifications of flat wire stators need to be replaced, only the clamping components compatible with the specifications of the flat wire stators need to be replaced, which can effectively reduce the accessories that need to be replaced in the stator clamping tool, has low replacement cost, is convenient to operate, and effectively improves the efficiency of flaring the copper wire of the stator by using the flat wire stator copper wire flaring device. It should be noted that when the difference between the sizes of two flat wire stators is small, the two flat wire stators can use the same set of clamping components. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0030] Figure 1 is a structural schematic diagram of a flat wire stator copper wire flaring device provided by an embodiment of the present application;
[0031] Figure 2 is Figure 1 a local enlarged schematic diagram of
[0032] Figure 3 is Figure 2 a partial structural exploded schematic diagram of
[0033] Figure 4 is a partial structural schematic diagram of a flat wire stator copper wire flaring device provided by an embodiment of the present application;
[0034] Figure 5 is a partial structural exploded schematic diagram of a flat wire stator copper wire flaring device provided by an embodiment of the present application;
[0035] Figure 6 is a partial structural exploded schematic diagram of another flat wire stator copper wire flaring device provided by an embodiment of the present application;
[0036] Figure 7 is a partial structural schematic diagram of another flat wire stator copper wire flaring device provided by an embodiment of the present application;
[0037] Figure 8 is Figure 7 a local enlarged schematic diagram of
[0038] Figure 9 is a structural schematic diagram of another flat wire stator copper wire flaring device provided by an embodiment of the present application.
[0039] The specific embodiments of the present application have been shown by the above drawings, and will be described in more detail hereinafter. These drawings and textual descriptions are not intended to limit the scope of the concept of the present application by any means, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0040] In order to make the purposes, technical solutions and advantages of the present application more clear, the embodiments of the present application will be further described in detail below with reference to the drawings.
[0041] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application (or invention) will be described clearly and completely. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0042] It should be understood that the "one embodiment" or "an embodiment" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "in one embodiment" or "in an embodiment" appearing throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner.
[0043] The flat wire stator copper wire flaring device provided by the embodiment of the present application000, by setting the first driving part 201, two sliding support parts 202 and two clamping parts 203 in the stator clamping tool 200, the accommodation space for installing the flat wire stator A can be formed between the two clamping parts 203. In this way, the flat wire stator is installed between the two clamping parts 203 through the positioning effect of the first positioning part A1 and the second positioning part A2, and the two clamping parts 203 can be brought together to clamp the flat wire stator A through the driving of the first driving part 201 and the sliding support part 202, and the cooperation of the first positioning part A1 and the second positioning part A2 can also limit the rotation of the flat wire stator A. In addition, when different specifications of flat wire stators need to be replaced, only the clamping part 203 suitable for the specification of the flat wire stator needs to be replaced, which can effectively reduce the accessories that need to be replaced in the stator clamping tool 200, has low replacement cost, is convenient to operate, and effectively improves the efficiency of flaring the stator copper wire by using the flat wire stator copper wire flaring device. It should be noted that when the difference between the sizes of the two flat wire stators is small, the two flat wire stators can use the same set of clamping parts.
[0044] The following embodiments illustrate the specific implementation of the flat wire stator combing tool:
[0045] Please refer to Figure 1 、 Figure 2 and Figure 3 , Figure 1 is a structure diagram of a flat wire stator copper wire flaring device provided by the embodiment of the present application, Figure 2 is Figure 1 a local enlarged schematic view at A, Figure 3 is Figure 2The partial structure explosion diagram is shown. The flat wire stator copper wire flaring device 000 can include a workbench 100, a stator clamping tool 200, a plurality of flaring mechanisms 300, a lifting mechanism 400, a rotating mechanism 500, and an insulation paper protection mechanism 600.
[0046] The workbench 100 in the flat wire stator copper wire flaring device 000 can have a flaring position 101.
[0047] The plurality of flaring mechanisms 300 in the flat wire stator copper wire flaring device 000 are installed on the workbench 100 and can be arranged in an array around the flaring position 101, and the plurality of flaring mechanisms 300 can flare the stator copper wire on the stator clamping tool 200 located at the flaring position 101.
[0048] The stator clamping tool 200 in the flat wire stator copper wire flaring device 000 can include a first driving component 201, two sliding supports 202, and two clamping components 203. The two sliding supports 202 can be oppositely arranged along the extension direction of the first driving component 201 and are in driving connection with the first driving component 201. The two clamping components 203 can be respectively located on the side of the two sliding supports 202 away from the first driving component 201, and the clamping component 203 can be detachably connected with the corresponding sliding support 202. The two clamping components 203 can be used to enclose a containing space for installing the flat wire stator A (the flat wire stator is used to carry the stator copper wire), and the outer side of the flat wire stator A can have a first positioning piece A1, and the clamping component 203 can have a second positioning piece A2 matched with the first positioning piece A1.
[0049] The first driving component 201 can be configured to drive the two sliding supports 202 to slide towards or away from each other along the extension direction of the first driving component 201, so as to drive the two clamping components 203 to slide towards or away from each other along the extension direction of the first driving component 201.
[0050] In the case that the flat wire stator copper wire flaring device 000 further includes the lifting mechanism 400, the rotating mechanism 500, and the insulation paper protection mechanism 600, the lifting mechanism 400 can be installed on the workbench 100, and the rotating mechanism 500 can be in fastening connection with the lifting mechanism 400 and the stator clamping tool 200 respectively. The rotating mechanism 500 can be configured to drive the stator clamping tool 200 to rotate at the flaring position 101, and the lifting mechanism 400 can be configured to drive the rotating mechanism 500 and the stator clamping tool 200 to lift simultaneously. The insulation paper protection mechanism 600 can be installed on the workbench 100 and arranged side by side with the corresponding flaring mechanism 300.
[0051] For example, the flaring of the stator copper wire by the flat wire stator copper wire flaring device 000 is illustratively described herein:
[0052] Firstly, the flat wire stator A needs to be fed, the lifting mechanism 400, the rotating mechanism 500 and the stator clamping tool 200 are pushed to the manual feeding position of the workbench 100, the appropriate clamping part 203 is selected according to the specification of the flared flat wire stator A, the flat wire stator A to be flared is placed between the two clamping parts 203 in the stator clamping tool 200, and the first positioning piece A1 and the second positioning piece A2 are positioned to complete the first positioning of the flat wire stator A; then, the first driving part 201 drives the sliding support 202 to move, thereby driving the clamping part 203 to tightly fit and clamp the outer ring of the flat wire stator A, and the second positioning of the flat wire stator A feeding is completed.
[0053] Then, the flat wire stator A is flared, the rotating mechanism 500, the stator clamping tool 200 and the flat wire stator A to be flared are lifted to a predetermined height by the lifting mechanism 400, the height difference between the insulation paper tooth protection mechanism 600 and the flared jaw in the flared mechanism 300 is adjusted to meet the flaring needs, and the insulation paper tooth protection mechanism 600 abuts against the insulation paper outside the copper wire, that is, the flaring operation can be performed; then, after a plurality of flared mechanisms 300 complete a flaring action, the insulation paper protection mechanism 600 retreats away from the flat wire stator A, the rotating mechanism 500, the stator clamping tool 200 and the flat wire stator A are lowered to a safe position by the lifting mechanism 400, and the rotating mechanism 500 drives the stator clamping tool 200 and the flat wire stator A to rotate by a certain angle (the angle depends on the slot number of the flat wire stator); then, the rotating mechanism 500, the stator clamping tool 200 and the flat wire stator A to be flared are lifted to a predetermined height again by the lifting mechanism 400, and the height difference between the insulation paper tooth protection mechanism 600 and the flared jaw in the flared mechanism 300 is adjusted to meet the flaring needs, that is, the flaring operation can be performed again; finally, the above steps are sequentially cycled to complete the flaring operation of all the flat wire stator copper wires.
[0054] Optionally, please refer to Figure 2 and Figure 4 , Figure 4Figure 1 is a partial structural schematic diagram of a copper wire flaring device for a flat wire stator according to an embodiment of the present application. The first driving component 201 can include a support 201a, a lead screw 201b, and two sliding blocks 201c. The lead screw 201b is rotationally connected to the support 201a, and the two sliding blocks 201c are each drivingly connected to the lead screw 201b. The two sliding blocks 201c are each fixedly connected to two sliding support members 202. In the process of rotating the lead screw 201b, the two sliding blocks 201c can move towards each other or away from each other along the extension direction of the lead screw 201b. For example, the two ends of the lead screw 201b can have external threads with different rotation directions, and the two sliding blocks 201c can have internal threads matched with the two segments of external threads.
[0055] In the embodiments of the present application, there are various optional implementation manners for the arrangement of the first positioning member A1 in the flat wire stator A and the second positioning member A2 arranged in the clamping component 203. The embodiments of the present application will be illustratively described by taking the following two optional implementation manners as examples.
[0056] The first implementation manner, please refer to Figure 5 , Figure 5 Figure 2 is a partial structural exploded schematic diagram of a copper wire flaring device for a flat wire stator according to an embodiment of the present application. The first positioning member A1 can be a positioning groove, and the second positioning member A2 can include a connecting hole A21 arranged on the clamping component 203 and communicated with the positioning groove, and a positioning pin A22. One end of the positioning pin A22 can pass through the connecting hole A21 in the clamping component 203 and extend into the positioning groove on the flat wire stator A. In this case, after the flat wire stator A is placed between the two clamping components 203, the positioning groove on the outer side surface of the flat wire stator A is aligned with the connecting hole A21 in the clamping component 203, and then one end of the positioning pin A22 is inserted into the positioning groove through the connecting hole A21 to complete the positioning of the flat wire stator A and the clamping component 203. At the same time, the cooperation of the positioning pin A22 and the positioning groove can also prevent the flat wire stator A from rotating adversely during the flaring process.
[0057] The second optional implementation manner, the first positioning member A1 can be a positioning groove, and the second positioning member A2 can be a positioning protrusion fixed on the side of the clamping component 203 facing the flat wire stator A, and the positioning protrusion can be matched with the positioning groove. In this case, by arranging the positioning protrusion on the inner side surface of the clamping component 203, the positioning protrusion can be inserted into the positioning groove after the positioning groove is aligned with the positioning protrusion during the installation of the flat wire stator A, to complete the assembly of the flat wire stator A.
[0058] Optionally, please refer to Figure 4 and Figure 6 , Figure 6is another partial structure explosion schematic view of the flat wire stator copper wire flaring device provided in the embodiment of the present application. Each sliding support 202 in the stator clamping tool 200 can include an adjusting piece 2021 and a transition connecting piece 2022. The adjusting piece 2021 can be in transmission connection with the first driving part 201, and the transition connecting piece 2022 can be connected with the adjusting piece 2021 and the clamping part 203 respectively. Here, the transition connecting piece 2022 can be detachably connected with the adjusting piece 2021, and the transition connecting piece 2022 can be detachably connected with the clamping part 203. For example, the transition connecting piece 2022 can be detachably connected with the clamping part 203 through screw connection or clamping. It should be noted that, in the case where the first driving part 201 includes a support 201a, a lead screw 201b and two sliding blocks 201c, the two sliding blocks 201c can be fastened with the two adjusting pieces 2021 respectively.
[0059] In the present application, as shown in Figure 6 , the adjusting piece 2021 in the sliding support 202 can have a plurality of rows of adjusting holes a1 arranged in an array. The arrangement direction of the plurality of rows of adjusting holes a1 can be parallel to the extension direction of the first driving part 201. The transition connecting piece 2022 can be fastened with one row of adjusting holes a1 in the plurality of rows of adjusting holes a1 through a connecting column (not shown in the figure). In this case, by arranging the plurality of rows of adjusting holes a1 in the adjusting piece 2021 in parallel to the extension direction of the first driving part 201, the transition connecting piece 2022 can be connected with adjusting holes a1 in different rows through connecting columns to adjust the position of the transition connecting piece 2022 on the adjusting piece 2021, thereby driving the clamping part 203 to realize position adjustment. That is, on the basis of the position adjustment of the clamping part 203 driven by the first driving part 201 through the sliding support 202, the secondary position adjustment function of the clamping part 203 is realized through the cooperation of the transition connecting piece 2022 and the adjusting piece 2021. It should be noted that the position adjustment of the clamping part 203 is to realize the clamping or loosening of the flat wire stator A through the clamping part 203.
[0060] For example, the number of each row of adjusting holes a1 in the adjusting piece 2021 can be one or more. When the number of each row of adjusting holes a1 is more than one, the transition connecting piece 2022 can be fastened with a plurality of adjusting holes a1 in one row of adjusting holes a1 through a plurality of connecting columns.
[0061] In the embodiment of the present application, please refer to Figure 7 and Figure 8 , Figure 7 is another partial structure schematic view of the flat wire stator copper wire flaring device provided in the embodiment of the present application, Figure 8 is Figure 7A local enlarged schematic view of the flaring mechanism 300. Each flaring jaw 301 can have a flaring jaw 301. In the case that the flat wire stator copper wire flaring device 000 includes a plurality of insulation paper protection mechanisms 600, the insulation paper protection mechanism 600 can have a second driving component 601, a connecting plate 602, a guide column 603, a floating plate 604, and a spiral spring 605. The second driving component 601 can be in driving connection with the connecting plate 602. The first end of the guide column 603 can be fastened to the end of the connecting plate 602. One end of the floating plate 604 can be sleeved on the guide column 603 and in sliding connection with the guide column 603. The end of the floating plate 604 away from the guide column 603 can have an insulation paper tooth guard 604a arranged opposite to the flaring jaw 301. The spiral spring 605 can be sleeved on the guide column 603 and distributed between the floating plate 604 and the second end of the guide column 603. The second driving component 601 can be configured to drive the floating plate 604 to move along the direction of approaching the flaring position 101 or moving away from the flaring position 101 through the connecting plate 602. For example, when the second driving component 601 drives the floating plate 604 to move along the direction of approaching the flaring position 101 through the connecting plate 602, the clamping groove of the insulation paper tooth guard 604a is completely in close contact with the outside of the copper wire insulation paper.
[0062] For example, during the process of flaring the stator copper wire by the flaring jaw 301 of the flaring mechanism 300, in order to ensure the stability of the copper wire flaring, the lifting mechanism 400 needs to drive the stator clamping tool 200 and the flat wire stator A to rise a certain distance for position compensation while flaring. At this time, in order to prevent the insulation paper tooth guard 604a in contact with the stator copper wire from damaging the insulation paper, during the process of the stator copper wire rising with the stator clamping tool 200, the insulation paper tooth guard 604a can also have a certain rising trend due to the friction between the stator copper wire and the insulation paper tooth guard 604a. Here, since the spiral spring 605 is arranged between the floating plate 604 and the second end of the guide column 603, when the floating plate 604 provided with the insulation paper tooth guard 604a has a rising movement trend, the floating plate 604 can generate a certain rising stroke by compressing the spiral spring 605 to match the rising stroke of the stator copper wire, so as to avoid the flat wire insulation paper tooth guard 604a from damaging the stator copper wire.
[0063] Optionally, please refer to Figure 9 , Figure 9is another structure schematic view of the flat wire stator copper wire flaring device provided by the embodiment of the present application. The workbench 100 can have a strip-shaped sliding rail 102, and the lifting mechanism 400 can have a mounting fixed plate 401 in sliding connection with the strip-shaped sliding rail 102. Wherein, the lifting mechanism 400 can be moved into the flaring position 101 through the cooperation of the mounting fixed plate 401 and the strip-shaped sliding rail 102, or the lifting mechanism 400 can be moved out of the flaring position 101 through the cooperation of the mounting fixed plate 401 and the strip-shaped sliding rail 102. Here, the lifting mechanism has a lifting column 402 penetrating through the mounting fixed plate 401, and the end of the lifting column 402 is connected with the bottom of the rotating mechanism 500, and the lifting of the lifting column 402 drives the lifting of the rotating mechanism 500 and the stator clamping tool 200.
[0064] In the embodiment of the present application, as shown in Figure 9 The tooling table 100 can also have a driving member 103 and a telescopic rod 104, the driving member 103 can have a containing cavity (not shown in the figure), and part of the telescopic rod 104 can be located in the containing cavity of the driving member 103. Wherein, the telescopic rod 104 can be configured to be telescopic in the containing cavity of the driving member 103, so as to drive the mounting fixed plate 401 to move along the extension direction of the strip-shaped sliding rail 102 through the end located outside the containing cavity. In this case, the telescopic rod 104 is driven to be telescopic by the driving member 103, so as to control the movement of the mounting fixed plate 401 in the lifting mechanism 400 on the strip-shaped sliding rail 102, thereby realizing the circulating movement of the lifting mechanism 400, the rotating mechanism 500 and the stator clamping tool 200 between the flaring position 101 and the stator manual feeding position.
[0065] In the embodiment of the present application, as shown in Figure 9 The number of flaring mechanisms 300 in the flat wire stator copper wire flaring device 000 is three, and the included angle between every two adjacent flaring mechanisms 300 among the three flaring mechanisms 300 can be 120 degrees. In this way, the flaring requirements of the stators with all existing slot numbers (36 slots, 48 slots, 54 slots, 72 slots, etc.) can be met, the flaring mechanism replacement is simple, the three flaring mechanisms 300 perform flaring operation at the same time through the servo control mechanism (not shown in the figure), the working efficiency is high, and the motion consistency is high. Here, the three flaring mechanisms 300 are controlled at the same time through the servo control mechanism, so as to complete a flaring operation at the same time.
[0066] For example, as shown in Figure 7 and Figure 8As shown, each flaring mechanism 300 can include a support frame 302, a flaring drive module 303, a mounting plate 304, a flaring jaw cylinder 305, a support block 306, a line abutting stopper 307 and a flaring jaw 301. The support frame 302 can be fixed on the workbench 100, the flaring drive module 303 can be fixedly installed on the support frame 302, the mounting plate 304 can be fixed on a sliding block (not shown in the figure) of the flaring drive module 303, and the support block 306 is fixed on the mounting plate 304 and used for mounting the line abutting stopper 307. The flaring jaw cylinder 305 is installed on the mounting plate 304 and in transmission connection with the flaring jaw 301, the flaring jaw 301 is controlled to open and close by the flaring jaw cylinder 305 to complete clamping and loosening of the copper wire, and the flaring jaw cylinder 305 and the flaring jaw 301 are controlled to move forward and backward by the flaring drive module 303 to complete the flaring action. It should be noted that the line abutting stopper 307 can be in abutment with the end of the copper wire to reserve a straight section at the end of the copper wire.
[0067] As shown in the examples, Figure 7 and Figure 8 As shown, the insulation paper protection mechanism 600 can be fixed on the support frame 302, and each insulation paper protection mechanism 600 further has a lifting adjusting frame 606 and a lifting adjusting screw 607, the second driving component 601 is installed on the lifting adjusting frame 606, and the height of the lifting adjusting frame 606 is adjusted by the transmission connection between the lifting adjusting screw 607 and the lifting adjusting frame 606, so as to drive the height of the connecting plate 602 and the floating plate 604 connected with the second driving component 601, and the vertical distance between the insulation paper protection tooth 604a and the flaring jaw 301 is adjusted to meet the flaring requirement.
[0068] In the present application, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. The term "a plurality of" refers to two or more, unless otherwise explicitly limited.
[0069] The above description is only optional embodiments of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A flat wire stator copper wire expansion device, characterized in that: include: Workbench, stator clamping fixture and multiple flaring mechanisms; The workbench has a flaring position; A plurality of flaring mechanisms are installed on the workbench and are distributed around the flaring positions in an array, and are capable of flaring the stator copper wire on the stator clamping fixture located at the flaring positions; The stator clamping fixture comprises: a first driving component, two sliding supports, and two clamping components, the two sliding supports being arranged opposite to each other along the extension direction of the first driving component and being transmission-connected to the first driving component, the two clamping components being respectively located on one side of the two sliding supports facing away from the first driving component, and the clamping components being detachably connected to the corresponding sliding supports; an accommodating space for mounting a flat wire stator is defined between the two clamping components, the outer side surface of the flat wire stator being provided with a first positioning component, and the clamping component being provided with a second positioning component cooperating with the first positioning component; The first driving component is configured to drive the two sliding supports to slide toward or away from each other along the extension direction of the first driving component, thereby driving the two clamping components to slide toward or away from each other along the extension direction of the first driving component.
2. The flat stator copper wire expanding device according to claim 1, characterized in that: The first positioning member is a positioning groove, and the second positioning member includes: a connecting hole distributed on the clamping component and communicating with the positioning groove, and a positioning pin; Wherein, one end of the positioning pin passes through the connecting hole and extends into the positioning groove.
3. The flat stator copper wire expanding device according to claim 1, characterized in that: The first positioning member is a positioning groove, and the second positioning member is a positioning protrusion fixed on the side of the clamping component facing the flat wire stator, and the positioning protrusion cooperates with the positioning groove.
4. The flat stator copper wire expanding device according to claim 1, characterized in that: Each of the sliding support members includes an adjusting member and a transition connecting member. The adjusting member is in transmission connection with the first driving member, and the transition connecting member is respectively connected with the adjusting member and the clamping member.
5. The flat stator copper wire expanding device according to claim 4, characterized in that: The adjusting member has a plurality of rows of adjusting holes arranged in an array, and the arrangement direction of the plurality of rows of adjusting holes is parallel to the extension direction of the first driving member; The transition connector is fastened to a row of adjustment holes in the multiple rows of adjustment holes via a connecting column.
6. The flat stator copper wire expanding device according to any one of claims 1 to 5, characterized in that: The flat wire stator copper wire expanding device further comprises: a lifting mechanism and a rotating mechanism, wherein the lifting mechanism is mounted on the workbench, and the rotating mechanism is fastened to the lifting mechanism and the stator clamping fixture respectively; Wherein, the rotating mechanism is configured to drive the stator clamping fixture to rotate at the flaring position; and the lifting mechanism is configured to drive the rotating mechanism and the stator clamping fixture to rise and fall simultaneously.
7. The flat stator copper wire expanding device according to claim 6, characterized in that: The flat stator copper wire expanding device further comprises: a plurality of insulating paper protection mechanisms corresponding one to one with the plurality of expanding mechanisms, the insulating paper protection mechanisms being mounted on the workbench and arranged side by side with the corresponding expanding mechanisms; The flaring mechanism has a flaring clamping jaw; the insulating paper protection mechanism has a second driving component, a connecting plate, a guide column, a floating plate and a coil spring, the second driving component is drivingly connected to the connecting plate, the first end of the guide column is fastened to the end of the connecting plate, one end of the floating plate is sleeved on the guide column and slidably connected to the guide column, and the end of the floating plate facing away from the guide column has an insulating paper guard arranged opposite to the flaring clamping jaw; the coil spring is sleeved on the guide column and distributed between the floating plate and the second end of the guide column; Wherein, the second driving component is configured to: drive the floating plate to move in a direction close to the flaring position or away from the flaring position through the connecting plate.
8. The flat stator copper wire expanding device according to claim 6, characterized in that: The workbench has a strip-shaped slide rail, and the lifting mechanism has a mounting plate slidably connected to the strip-shaped slide rail; Wherein, the lifting mechanism is moved into the flaring position, or moved out from the flaring position, through the cooperation between the mounting plate and the strip-shaped slide rail.
9. The flat stator copper wire expanding device according to claim 8, characterized in that: The workbench further comprises a driving member and a telescopic rod, wherein the driving member comprises a receiving cavity, and a portion of the telescopic rod is located in the receiving cavity; The telescopic rod is configured to be telescopic in the accommodating cavity, so as to drive the mounting plate to move along the extension direction of the strip slide rail through the end portion located outside the accommodating cavity.
10. The flat stator copper wire expanding device according to any one of claims 1-5, 7-9, characterized in that: There are three of the multiple expansion mechanisms, and the angle between every two adjacent expansion mechanisms among the three expansion mechanisms is 120 degrees.