Full-automatic brush type self-cleaning filter
By designing a fully automatic brush-type self-cleaning filter, using a rotating filter bucket and sweeping brush to clean the filter holes, combined with an annular support and ball bearings to stabilize the main shaft, the problem of filter hole blockage is solved, efficient solid-liquid separation and smoothness are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422882626.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the prior art, during the filtration process for separating liquids and solids, filter pores are easily clogged, which affects the fluidity of the liquid and the separation efficiency.
It adopts a separation filtration structure combined with a filtration anti-clogging structure. The filter holes are cleaned by the rotating filter bucket and sweeping brush to ensure that the sieve holes on the screen are not blocked. The annular support and reinforcing rod are used to maintain the stability of the sweeping brush to prevent position deviation. The ball and anti-deflection seat ensure the stable rotation of the main shaft, and the scraper removes dirt on the inner wall of the filter bin.
It improves the wastewater filtration effect, ensures the smoothness and efficiency of the solid and liquid separation process, prevents filter pores from being clogged, and extends the service life of the equipment.
Smart Images

Figure CN223453873U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of filter separator, concretely to a full -automatic brush formula self -cleaning filter. BACKGROUND
[0002] In some equipment for production and manufacture, a large amount of wastewater is generated, the wastewater contains waste residue and water, the water purified from the wastewater can be recycled to other links for repeated use, and the waste residue also has high added value, so it is necessary to separate and reuse the waste residue and water in the wastewater, and simultaneously, resource utilization can be improved.
[0003] A liquid-solid filter and a water-steam-residue separation device are disclosed in the related art (publication No. CN109999561B), and the disclosed technical solution is that the grid separation groove with a partition plate and an opening can separate solid and liquid by using the difference in liquid-solid specific gravity, the structure of the liquid-solid filter is simple, the filtering effect is good, and the liquid-solid filter is easy to integrate. The water-steam-residue separation device using the liquid-solid filter and multiple sedimentation units can achieve good water-steam-residue separation effect through multistage sedimentation filtration, and the device has a simple structure, can be miniaturized and integrated, and can reduce costs.
[0004] In the above disclosed technical solution, it is found that the related art has the following problems: in the process of separating liquid and solid, some solid impurities may exist in the liquid after preliminary filtration, and once the filter hole is blocked during the secondary filtration process of the solid impurities, the flowability of the liquid will be affected, thereby affecting the efficiency of the liquid and solid separation and filtration process. To solve this problem, a new full-automatic brush type self-cleaning filter is proposed.
[0005] It should be noted that the information disclosed in the above background section is only used to enhance the understanding of the background section of the present application, and therefore can include information that does not constitute prior art known to those skilled in the art. SUMMARY
[0006] The utility model at least solves one of the technical problems existing in the prior art or related art, in order to solve the problem of separating liquid and solid in the above-mentioned prior art, the utility model provides a full-automatic brush type self-cleaning filter, which adopts a separation and filtration structure combined with a filter anti-blocking structure to improve the filtration efficiency. The specific technical scheme is as follows:
[0007] The utility model provides an automatic brush formula self -cleaning filter, including filter jar, the inner chamber of filter jar is inlayed with filter bin, the inner chamber of filter jar is rotationally arranged with the main shaft who is through filter bin, the outer wall of main shaft is sleeved with the filter hopper who is attached to the inner wall of filter bin, the inner chamber bottom of filter jar is inlayed with screen, the bottom of main shaft is provided with the brush who is attached to the top of screen, the side wall of filter jar is inlayed with the input port who extends to the inner chamber of filter bin.
[0008] In the above technical scheme, the bottom of the filter bin is fixedly installed with an annular stepped holder, and an annular support attached to the inner wall of the filter jar is rotationally arranged between the filter bin and the annular stepped holder.
[0009] The bottom of the filter bin is symmetrically provided with a discharge port, which is located on one side of the main shaft and corresponds to the central through hole of the annular support and the annular stepped holder.
[0010] The top of the inner chamber of the filter jar is inlayed with an annular stabilizing seat, the outer wall of the main shaft is sleeved with an anti-deviation seat, and the anti-deviation seat and the annular stabilizing seat are circumferentially and uniformly provided with rolling balls.
[0011] The side wall of the filter jar is inlayed with a solid material taking port, and the solid material taking port is located between the filter bin and the screen.
[0012] The outer wall of the main shaft is circumferentially and uniformly fixedly installed with a scraper through a connecting rod, and the scraper is attached to the inner wall of the filter bin.
[0013] The top and bottom of the filter jar are detachable structures.
[0014] The bottom of the filter jar is inlayed with a liquid discharge channel, and a valve is arranged on the liquid discharge channel.
[0015] Compared with the prior art, the automatic brush formula self-cleaning filter has the following advantages:
[0016] I. In the process of separating and filtering solid and liquid, the wastewater falls on the rotating filter hopper, the solid in the wastewater is preliminarily screened through the filter holes on the filter hopper, then the liquid passes through the filter holes and falls on the screen from the discharge port at the bottom of the filter bin, and the wastewater is secondarily filtered through the screen, thereby improving the filtering effect of the wastewater.
[0017] II. The solid screened twice remains on the surface of the screen, and the screen holes on the screen are cleaned by the continuously rotating brush, so as to avoid the blockage of the screen holes, thereby ensuring the smoothness of the solid separation and filtration process, and further ensuring the efficiency of the solid and liquid separation and filtration process.
[0018] Three, in the process of the brush rotating with the main shaft, the brush is driven by the two reinforcing rods to rotate the annular support to adhere to the inner wall of the filter tank, and the annular support rotates between the annular stepped pedestal and the filter bin bottom, so that the stability of the brush rotating process is ensured, the position deviation of the brush is avoided, and the effect of cleaning the screen holes on the screen is ensured, and the flowability of the liquid is improved.
[0019] Four, in the process of the main shaft driving the filter hopper and the brush to rotate, the main shaft drives the anti-deviation seat to rotate, and the anti-deviation seat drives the ball to slide along the inner wall of the sliding groove through the plurality of circumferential movable grooves, so that the stability of the main shaft rotating process is ensured.
[0020] Five, in the process of the main shaft rotating, the main shaft drives the scraper to slide along the inner wall of the filter bin through the connecting rod, so that the dirt and sundries on the inner wall of the filter bin are hung down, and the protection effect of the filter bin is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structure schematic view of a full-automatic brush type self-cleaning filter of the utility model;
[0022] Figure 2 It is a structure sectional view of a full-automatic brush type self-cleaning filter of the utility model Figure One ;
[0023] Figure 3 It is a structure sectional view of a full-automatic brush type self-cleaning filter of the utility model Figure Two ;
[0024] Among them, Figures 1 to 3 The correspondence between the reference signs and the component names in the drawings is as follows: 1-filter tank, 2-filter bin, 3-main shaft, 4-filter hopper, 5-discharge port, 6-liquid discharge bin, 7-screen, 8-brush, 9-input port, 10-solid material taking port, 11-annular support, 12-filter hole, 13-machine cover, 14-motor, 15-anti-deviation seat, 16-ball, 17-movable groove, 18-connecting rod, 19-scraper, 20-reinforcing rod, 21-annular stabilizing seat, 22-sliding groove, 23-annular stepped pedestal. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] The utility model discloses make further explanation to the specific implementation case and the attached Figures 1-3 The utility model discloses make further explanation to the specific implementation case and the attached
[0027] A full -automatic brush formula self -cleaning filter, including filter jar 1, the inner chamber of filter jar 1 is embedded with filter bin 2, the inner chamber of filter jar 1 is rotatably provided with the main shaft 3 of penetrating filter bin 2. The fixed embedding installation of filter bin 2 is above the inner chamber of filter jar 1, and the top of filter jar 1 is detachably installed by the fixing member. The motor 14 is fixed on the top of filter jar 1 by the machine cover 13, and the motor 14 is electrically connected with external power supply through the wire. The top of main shaft 3 penetrates the top of filter jar 1 and extends to the inner chamber of machine cover 13 and is fixedly connected with the output shaft of motor 14. The longitudinal main shaft 3 penetrates the inner chamber of filter bin 2 and extends to the below of filter jar 1 inner chamber.
[0028] The outer wall of main shaft 3 is sleeved with the filter hopper 4 that is attached to the inner wall of filter bin 2. The bottom of filter hopper 4 is conical, and a plurality of filter holes 12 are evenly formed in the filter hopper 4, and the filter hopper 4 is fixedly sleeved with the outer portion of the main shaft 3 through the mounting hole penetrating the inner chamber formed in the central position in the longitudinal direction, so that the filter hopper 4 is attached to the inner wall of the filter bin 2 and rotates with the main shaft 3. A screen 7 is embedded in the inner chamber of the filter jar 1. A liquid discharge bin 6 is fixedly installed on the bottom of the filter jar 1. The liquid discharge bin 6 is sealingly connected to the bottom of the filter jar 1 through the fixing member, so that the liquid discharge bin 6 can be disassembled through the fixing member. The liquid discharge bin 6 is semispherical to avoid liquid retention in the interior of the liquid discharge bin 6. The screen 7 is fixedly embedded in the joint between the liquid discharge bin 6 and the filter jar 1.
[0029] A brush 8 is attached to the top of the screen 7 at the bottom end of the main shaft 3. A liquid discharge pipeline is embedded in the bottom of the liquid discharge bin 6. A valve is arranged on the liquid discharge pipeline to control the opening and closing of the liquid discharge pipeline. An inlet 9 extending into the inner chamber of the filter bin 2 is embedded in the sidewall of the filter jar 1. The inlet 9 is fixedly embedded in the sidewall of the filter jar 1, and the inlet 9 penetrates the sidewall of the filter bin 2 and extends into the inner chamber. The inlet 9 is connected to the wastewater inlet pipeline through the flange, so that the wastewater enters the filter bin 2 in the inner chamber of the filter jar 1 through the inlet 9. The brush 8 is fixedly installed on the top of the brush 8 at the bottom end of the main shaft 3, so that the brush 8 rotates with the main shaft 3 and is attached to the top of the screen 7.
[0030] In the process of separating and filtering solid and liquid, the main shaft 3 drives the filter 4 and the brush 8 to rotate at the same time. The wastewater is introduced into the inner cavity of the filter tank 1 through the input port 9 and enters the inside of the filter bin 2, so that the wastewater falls on the rotating filter 4, and the solid in the wastewater is preliminarily screened through the filter hole 12 on the filter 4. Then the liquid passes through the filter hole 12 and falls on the screen 7 from the discharge port 5 at the bottom of the filter bin 2, and the wastewater is filtered twice through the screen 7, thereby improving the filtering effect of the wastewater. The twice-screened solid is left on the surface of the screen 7, and the screen hole on the screen 7 is cleaned by the continuously rotating brush 8, avoiding the blockage of the screen hole, thereby ensuring the smoothness of the solid separation and filtration process and the efficiency of the solid-liquid separation and filtration process.
[0031] The bottom of the filter bin 2 is fixedly installed with an annular stepped holder 23, an annular support 11 is rotatably arranged between the filter bin 2 and the annular stepped holder 23 and abuts against the inner wall of the filter tank 1, and the annular support 11 is fixedly connected with the brush 8 through the reinforcing rods 20. The annular stepped holder 23 and the annular support 11 are both sleeved on the outside of the reinforcing rods 20 and the main shaft 3 through the central through holes, and the annular stepped holder 23 is fixedly spliced by two annular holders with different diameters. The upper step part of the annular stepped holder 23 is fixedly installed at the bottom of the filter bin 2, and the lower step part of the annular stepped holder 23 forms a circumferential cavity with the filter bin 2, so that the annular support 11 rotates on the inner wall of the circumferential cavity between the annular stepped holder 23 and the filter bin 2.
[0032] In the process of rotating the brush 8 with the main shaft 3, the brush 8 drives the annular support 11 to rotate on the inner wall of the filter tank 1 through the two reinforcing rods 20 at the same time, and the annular support 11 rotates between the annular stepped holder 23 and the bottom of the filter bin 2, thereby ensuring the stability of the rotation of the brush 8, avoiding the position deviation of the brush 8, and thereby ensuring the cleaning effect of the screen hole on the screen 7 and improving the flowability of the liquid.
[0033] The bottom of the filter bin 2 is symmetrically provided with the discharge port 5, the discharge port 5 is located on one side of the main shaft 3, and the discharge port 5 corresponds to the central through holes of the annular support 11 and the annular stepped holder 23. The liquid passing through the filter 4 passes through the central through holes of the annular support 11 and the annular stepped holder 23 after passing through the discharge port 5 at the bottom and falls on the screen 7, thereby ensuring the smoothness of the liquid filtering flow process.
[0034] It is worth mentioning that the inner cavity top of the filter tank 1 is embedded with an annular stabilizing seat 21, the outer wall of the main shaft 3 is sleeved with a deviation preventing seat 15, and the deviation preventing seat 15 and the annular stabilizing seat 21 are uniformly provided with a plurality of rolling balls 16 in the circumferential direction. The annular stabilizing seat 21 is fixedly embedded and installed at the inner cavity top of the filter tank 1, a through hole is formed in the center of the annular stabilizing seat 21, and the main shaft 3 passes through the through hole. The diameter of the through hole corresponds to the deviation preventing seat 15, so that the deviation preventing seat 15 is attached to the inner wall of the through hole and rotates. A movable groove 17 is sequentially and continuously formed on the circumferential outer wall of the deviation preventing seat 15, a sliding groove 22 is formed on the inner wall of the through hole of the stabilizing seat 21, a plurality of movable cavities are formed between the sliding groove 22 and the plurality of movable grooves 17, and the rolling balls 16 are movably embedded in each movable cavity.
[0035] In the process of rotating the filter hopper 4 and the brush 8 by the main shaft 3, the main shaft 3 simultaneously drives the deviation preventing seat 15 to rotate, so that the deviation preventing seat 15 drives the rolling balls 16 to slide along the inner wall of the sliding groove 22 through the plurality of movable grooves 17 in the circumferential direction, thereby ensuring the stability of the main shaft 3 during rotation.
[0036] The sidewall of the filter tank 1 is embedded with a solid material taking port 10, and the solid material taking port 10 is located between the filter bin 2 and the screen 7. The solid material taking port 10 is fixedly embedded and installed on the sidewall of the filter tank 1, and a blocking piece is fixedly installed on the solid material taking port 10. In the process of solid-liquid filtration and separation treatment, the solid material taking port 10 is closed by the blocking piece, and when the filtered solid material is taken out, the solid material taking port 10 is opened to take out the filtered solid material.
[0037] In addition, the outer wall of the main shaft 3 is fixedly installed with a scraper 19 in the circumferential direction through a connecting rod 18, and the scraper 19 is attached to the inner wall of the filter bin 2. One end of the connecting rod 18 is fixedly installed on the outer wall of the main shaft 3 in sequence in the circumferential direction, the other end of the connecting rod 18 is fixedly installed on the sidewall of the scraper 19, and the scraper 19 slides along the inner wall of the filter bin 2.
[0038] In the process of rotating the main shaft 3, the main shaft 3 simultaneously drives the scraper 19 to slide along the inner wall of the filter bin 2 through the connecting rod 18, thereby allowing the dirt and debris on the inner wall of the filter bin 2 to fall off, thereby achieving a protective effect on the filter bin 2.
[0039] In addition, the top and bottom of the filter tank 1 are detachable from the tank body. The top and bottom of the filter tank 1 are both semispherical structures, and are connected by a fixing piece. The top and bottom can be removed through the fixing piece, making maintenance more convenient.
[0040] Further, the bottom of the filter tank 1 is embedded with a liquid discharge channel, and a valve is arranged on the liquid discharge channel. The opening and closing of the liquid discharge channel are controlled by the valve, making the operation of the liquid discharge process more convenient.
[0041] The working principle of the full-automatic brush type self-cleaning filter is as follows: firstly, the motor 14 is connected to the power supply, so that the output shaft of the motor 14 drives the main shaft 3 to rotate, and the main shaft 3 simultaneously drives the filter hopper 4 and the brush 8 to rotate. Then, the input port 9 is connected to the wastewater access pipeline through the flange, so that the wastewater enters the filter tank 1 into the filter bin 2 in the inner cavity.
[0042] The wastewater is introduced into the inner cavity of the filter tank 1 through the input port 9 and enters the inside of the filter bin 2, so that the wastewater falls on the rotating filter hopper 4, and the solids in the wastewater are preliminarily screened through the filter holes 12 on the filter hopper 4, and then the liquid falls on the screen 7 from the discharge port 5 at the bottom of the filter bin 2 after passing through the filter holes 12, and the wastewater is secondarily filtered through the screen 7.
[0043] Then, the liquid is discharged through the liquid discharge channel at the bottom, and the solids are taken out through the solid taking-out port 10 on the side wall.
[0044] In the description of the utility model, it is understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0045] In addition, the terms "first", "second", "third", "fourth" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, so that the features limited by "first", "second", "third", "fourth" can be explicitly or implicitly included at least one feature.
[0046] In the utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise explicitly limited, the above-mentioned terms in the utility model can be understood according to the specific meaning of the specific situation by the ordinary skilled in the art.
[0047] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic brush type self-cleaning filter comprising a filter tank (1), characterized in that: The inner cavity of the filter tank (1) is embedded with a filter bin (2), the inner cavity of the filter tank (1) is rotatably provided with a main shaft (3) penetrating the filter bin (2), the outer wall of the main shaft (3) is sleeved with a filter hopper (4) abutting the inner wall of the filter bin (2), the bottom of the inner cavity of the filter tank (1) is embedded with a screen (7), the bottom end of the main shaft (3) is provided with a brush (8) abutting the top of the screen (7), and the sidewall of the filter tank (1) is embedded with an input port (9) extending into the inner cavity of the filter bin (2).
2. The full-automatic brush-type self-cleaning filter according to claim 1, characterized in that: The bottom of the filter bin (2) is fixedly provided with an annular stepped holder (23), and the filter bin (2) and the annular stepped holder (23) are rotatably provided with an annular support (11) abutting the inner wall of the filter tank (1), and the annular support (11) and the brush (8) are fixedly connected through a reinforcing rod (20).
3. A full automatic brush type self-cleaning filter according to claim 2, characterized in that: The bottom of the filter bin (2) is symmetrically provided with a discharge port (5), the discharge port (5) is located on one side of the main shaft (3), and the discharge port (5) corresponds to the center through hole of the annular support (11) and the annular stepped holder (23).
4. The full automatic brush type self-cleaning filter according to claim 1, characterized in that: The top of the inner cavity of the filter tank (1) is embedded with an annular stabilizing seat (21), the outer wall of the main shaft (3) is sleeved with an anti-deviation seat (15), and the anti-deviation seat (15) and the annular stabilizing seat (21) are circumferentially and uniformly provided with a plurality of rolling balls (16).
5. The full automatic brush type self-cleaning filter according to claim 1, characterized in that: The sidewall of the filter tank (1) is embedded with a solid material taking port (10), and the solid material taking port (10) is located between the filter bin (2) and the screen (7).
6. The fully automatic brush-type self-cleaning filter according to claim 1, characterized in that: The outer wall of the main shaft (3) is circumferentially and uniformly fixedly provided with a scraper (19) through a connecting rod (18), and the scraper (19) abuts the inner wall of the filter bin (2).
7. The fully automatic brush-type self-cleaning filter according to claim 1, characterized in that: The top and bottom of the filter tank (1) are detachable structures.
8. The fully automatic brush-type self-cleaning filter according to claim 1, characterized in that: The bottom of the filter tank (1) is embedded with a liquid discharge channel, and a valve is arranged on the liquid discharge channel.
Citation Information
Patent Citations
Liquid-solid filter and water-gas-sludge separation device
CN109999561B