Spark capturing device
Through the combined structure of the shell, swirl assembly and wave plate, swirl and centrifugal force are used to capture sparks, which solves the problems of high resistance and incomplete capture in existing devices, achieves efficient spark removal and extends equipment life.
Patent Information
- Application Number
- CN202421984334.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-08-16
AI Technical Summary
Existing spark capture devices suffer from high resistance and incomplete spark capture, which can easily burn out the filter bags of bag filters.
It adopts a combined structure of shell, swirl assembly, perforated plate and wave plate, and uses swirl and centrifugal force to capture sparks. Combined with the collision effect of wave plate, it achieves multiple spark capture.
It achieves complete elimination of sparks, reduces device resistance, extends service life, and simplifies maintenance.
Smart Images
Figure CN223453888U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flue gas dust removal pretreatment technical field, specifically, relate to a spark capturing device. BACKGROUND
[0002] Spark capturing device is generally installed in the air inlet front of dust remover, and main role is to process some high temperature and contain spark flue gas to remove the spark therein. For example, the flue gas of cupola, the flue gas of intermediate frequency furnace, the primary flue gas of converter etc. Spark capturing device is particularly important for bag filter, because the filter bag of bag filter is relatively fragile, if there is spark in flue gas, then the filter bag of dust remover is extremely easy to burn out.
[0003] Spark capturing device exists multiple structure forms, has gravity sedimentation type and louver type etc. The basic mechanism of gravity sedimentation type is an expansion chamber, and dust particle speed is reduced to reliable gravity sedimentation speed in expansion chamber, and the upper portion of expansion chamber is added with baffle plate, so that the direction of airflow is changed to add downward speed to dust particle, and the separation of dust particle can be improved. The louver type is internally provided with louver type filter plate, and plays the role of baffle plate, when flue gas enters and collides with the louver type filter plate at higher airflow, the direction is changed, and the speed is reduced, and then gradually settles down. The existing spark capturing device has problems such as large resistance and incomplete spark capturing. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a spark capturing device to overcome the problems of the prior art.
[0005] The technical scheme of the utility model is as follows:
[0006] A spark capturing device, including shell, cyclone assembly, orifice plate and wave plate, the middle part of shell is rectangular box, and the both ends of shell are conical frustum with round mouth and square bottom, and the both ends of shell are respectively provided with air inlet and air outlet, the bottom end of the middle part of shell is provided with hopper, and the bottom end of hopper is provided with ash outlet, the conical frustum of shell is provided with cyclone assembly in air inlet end, the cyclone assembly includes cyclone cover, flared cover and baffle, the whole of cyclone cover is circular truncated cone, and the outer part of cyclone cover is provided with cyclone vane which is symmetrical around the central axis of cyclone cover, the flared cover is sleeved on the outside of cyclone cover, and the middle part of baffle is provided with round hole, and the baffle is arranged at the junction of conical frustum and rectangular box, the orifice plate is arranged in rectangular box, and the orifice plate is perpendicular to the axial direction of rectangular box, the wave plate is provided with multiple parallel plates, the wave plate is arranged vertically, and the plate surface of wave plate faces the side surface of rectangular box.
[0007] A preferred embodiment is that the number of orifice plates is two, and the holes of the two orifice plates are staggered.
[0008] A preferred embodiment is that the ash outlet is provided with ash valve, and the ash valve is flap valve.
[0009] A preferred embodiment is that the diameter of the large-diameter end of the flared cover is equal to the diameter of the circular hole of the baffle, and the diameter of the small-diameter end of the flared cover is equal to the diameter of the air inlet.
[0010] A preferred embodiment is that the wave plates are arranged uniformly, and the gap between two adjacent wave plates is a turning polyline.
[0011] The working principle and beneficial effects of the utility model are as follows:
[0012] The spark capturing device provided by the utility model is used for capturing sparks in the flue gas. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model will be further described in detail in combination with the drawings and specific embodiments.
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 It is an exploded structural schematic diagram of the utility model;
[0017] Figure 4 It is a sectional structural schematic diagram of the utility model;
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the utility model after being cut;
[0019] In the drawing: 1, shell; 11, air inlet; 12, air outlet; 13, ash outlet; 21, cyclone cover; 22, flared cover; 23, baffle; 31, hole plate; 32, wave plate. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are involved in the protection scope of the utility model.
[0021] Please refer to Figures 1 to 5 The embodiment provides a spark capturing device, which comprises a shell 1, a cyclone assembly, a hole plate 31 and a wave plate 32. The middle part of the shell 1 is a rectangular box, the two ends of the shell 1 are conical frustums with a front circle and a rear circle, the two ends of the shell 1 are respectively provided with an air inlet 11 and an air outlet 12, the middle part of the shell 1 is provided with a hopper at the bottom end, and the bottom end of the hopper is provided with a dust outlet 13. The cyclone assembly is arranged in the conical frustum at the air inlet end of the shell 1, the cyclone assembly comprises a cyclone cover 21, a flared cover 22 and a baffle 23, the cyclone cover 21 is a circular truncated cone as a whole and is externally provided with cyclone blades which are symmetrical around the central axis of the cyclone cover 21, the flared cover 22 is sleeved outside the cyclone cover 21, and the middle part of the baffle 23 is provided with a circular hole, and the baffle 23 is arranged at the junction of the conical frustum and the rectangular box. The hole plate 31 is arranged in the rectangular box, the hole plate 31 is perpendicular to the axial direction of the rectangular box, the wave plates 32 are arranged in parallel, the wave plates 32 are arranged vertically, and the plate surfaces of the wave plates 32 face the side surface of the rectangular box.
[0022] Specifically, the number of hole plates in the embodiment is two, but can be more than two, and the holes of the two hole plates are staggered to increase the probability of blocking sparks. In the embodiment, the dust outlet 13 is provided with a dust valve, preferably a flap valve, and other forms of dust valve such as a star-shaped dust valve.
[0023] In addition, the diameter of the large-diameter end of the flared cover 22 is equal to the diameter of the circular hole of the baffle 23, and the diameter of the small-diameter end of the flared cover 22 is equal to the diameter of the air inlet 11. The multiple wave plates 32 are arranged uniformly, and the gap between the adjacent two wave plates 32 is a turning broken line.
[0024] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A spark trap device, characterized by: The utility model relates to a cyclone dust catcher, including shell, cyclone assembly, orifice plate and wave board, the middle part of shell is rectangular box, the both ends of shell are the taper of front round rear, the both ends of shell are equipped with air inlet and exhaust port respectively, the bottom of middle part of shell is equipped with hopper, the bottom of hopper is equipped with ash outlet, the taper of shell is equipped with cyclone assembly in air inlet end, the cyclone assembly includes cyclone cover, flared cover and baffle, the cyclone cover is whole circular truncated cone and is equipped with the cyclone blade that is symmetrical around the central axis of cyclone cover outside, the flared cover is set in the outside of cyclone cover, the baffle is opened in the middle part and has round hole, and the baffle is arranged at the junction of taper and rectangular box, the orifice plate is arranged in rectangular box, and the orifice plate is perpendicular to the axial direction of rectangular box, the wave board is parallelly arranged, and the wave board is vertically arranged, and the board surface of wave board faces the side of rectangular box.
2. The spark trap of claim 1, wherein: The number of orifice plates is two, and the holes of the two orifice plates are staggered.
3. The spark trap of claim 2, wherein: An ash valve is arranged at the ash outlet, and the ash valve is a flap valve.
4. The spark trap of claim 3, wherein: The diameter of the large-diameter end of the flared cover is equal to the diameter of the round hole of the baffle, and the diameter of the small-diameter end of the flared cover is equal to the diameter of the air inlet.
5. The spark trap of claim 4, wherein: The wave boards are uniformly arranged, and the gap between the adjacent two wave boards is a turning broken line.