Discharge cooling device of reaction kettle
By using a combination of heat exchange boxes and stirring plates in the reactor discharge cooling device, the problems of uneven temperature and residual matter are solved, temperature uniformity and cleaning effect are achieved, and production safety and equipment stability are improved.
Patent Information
- Application Number
- CN202422121877.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-11-19
- Filing Date
- 2024-08-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing reactor discharge cooling device has problems with uneven temperature and residual substances, which affect product quality and equipment operation.
The design adopts a heat exchange box, cooling sleeve and refrigerator combined with stirring plates. The temperature uniformity is adjusted through multiple sets of heat exchange boxes, and the rotating structure is used for cleaning after use.
The uniform temperature distribution and thorough cleaning in the reactor are achieved, which ensures the consistent discharge effect and improves the production safety and equipment stability.
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Figure CN223454222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle equipment, concretely to a reaction kettle discharge cooling device. BACKGROUND
[0002] The main purpose of the reaction kettle discharge cooling device is to reduce the temperature of the material in the reaction kettle to ensure safety and optimize the production process. In some chemical reactions, the products or by-products produced may be very unstable or flammable at high temperatures, and even high pressure may be generated. Therefore, before the material is removed from the reaction kettle, it needs to be cooled to a safe temperature range to reduce the potential safety risk. The existence of the reaction kettle discharge cooling device is to ensure the safety, stability and effect of the production process, protect the equipment and meet the specific production requirements.
[0003] According to the search of China utility model publication No. CN214346377U, a cargo delivery inspection and single device is disclosed, which is implemented by setting an inner coil in the reaction kettle and an outer coil outside the reaction kettle. Water in the water tank is cooled by the evaporator, and then the water pump sends the cold water to the inside of the inner coil and the outer coil, which cools the spices in the reaction kettle. Then, the driving motor is used for stirring to change the contact area of the spices and the inner coil, so as to cool the spices as a whole, improve the cooling speed, and improve the work efficiency.
[0004] However, when implementing the above technical solution, the following problems exist: the scheme uses inner and outer coils and stirring to increase the contact area of the spices and the cooling medium to improve the cooling speed. However, there is still a problem of uneven temperature, that is, the temperature distribution of the cooling medium is inconsistent when flowing through the device, which leads to too high or too low temperature in some areas of the material during the discharge cooling process, which is not conducive to the product quality and process stability. In addition, after the use of the reaction kettle is finished, there will be residual substances, which are unreacted chemicals, products, solid particles, deposits or other impurities. The formation of residual substances will affect the normal operation of the equipment and subsequent operation. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a reaction kettle discharge cooling device to solve the problems raised in the background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a reaction kettle discharge cooling device, including support frame and cooling mechanism, the top of support frame is provided with the heat dissipation cabinet body, the inside of heat dissipation cabinet body is provided with reaction tank, the top of heat dissipation cabinet body is provided with drive motor, the inside and outside of reaction tank all are provided with cooling mechanism, one side of drive motor is provided with clean water tank, one side of clean water tank is provided with inlet, one side of inlet is provided with cooling jacket.
[0007] Preferably, the clean water tank is fixedly connected to the heat dissipation cabinet body, the inlet is clamped to the reaction tank, the cooling jacket is sleeved to the reaction tank, a refrigerating device is fixedly connected to one side of the cooling jacket, and a heat exchange box is clamped to the inside of the reaction tank.
[0008] Preferably, a condensation sheet is fixedly connected to the inside of the heat exchange box, a corrugated plate is clamped to the outside of the condensation sheet, and an exchange port is fixedly connected to the top of the corrugated plate.
[0009] Preferably, a rotating shaft one is screw-threadedly connected to one side of the exchange port, a heat dissipation fan is fixedly connected to the outside of the rotating shaft one, the heat dissipation fan and the exchange port constitute a rotating structure through the rotating shaft one, and the rotating shaft one is electrically connected to a motor.
[0010] Preferably, a rotating shaft is fixedly connected below the drive motor, a threaded groove is formed in the outside of the rotating shaft, a connecting sleeve is engaged with the outside of the threaded groove, and the connecting sleeve and the rotating shaft constitute a lifting structure through the threaded groove.
[0011] Preferably, a rotating shaft two is screw-threadedly connected to the outside of the connecting sleeve, a connecting rod is fixedly connected to the outside of the rotating shaft two, and the connecting rod and the connecting sleeve constitute a rotating structure through the rotating shaft two.
[0012] Preferably, a rotating shaft three is screw-threadedly connected to the top of the connecting rod, a brush plate is fixedly connected to the top of the rotating shaft three, stirring blades are screw-threadedly connected below the brush plate, a discharge port is fixedly connected to one side of the stirring blades, and the brush plate and the connecting rod constitute a rotating structure through the rotating shaft three.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] By configuring heat exchange box, cooling sleeve and refrigerator, in use, when the material needs to be taken out from the reaction kettle, first, the stirring blade is started to stir the material, at the same time, the refrigerator can cool the cooling sleeve, so as to ensure that the temperature of the material is appropriate, in order to keep the temperature of the reaction kettle uniform, a plurality of heat exchange boxes are arranged in the equipment, when the cooling speed of a layer is too fast, the heat exchange box of the corresponding layer is closed, so as to keep the temperature consistency in the reaction kettle, ensure the reaction effect consistency when discharging, after use, the connecting sleeve is lifted or lowered along the thread groove by rotating the rotating shaft, so as to drive the rotating shaft two to adjust the angle, which further drives the connecting rod and the rotating shaft three, so that the brush plate can clean the inside of the reaction kettle, at the same time, the water in the clean water tank is sprayed out, so as to complete the thorough cleaning of the inside of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is an overall front structure schematic diagram of the utility model.
[0016] Figure 2 It is an overall side structure schematic diagram of the utility model.
[0017] Figure 3 It is a reaction kettle internal structure schematic diagram of the utility model.
[0018] Figure 4 It is a heat exchange box structure schematic diagram of the utility model.
[0019] In the figure: 1, support frame;2, heat dissipation cabinet body;3, reaction kettle;4, driving motor;5, cooling mechanism;501, clean water tank;502, feeding port;503, cooling sleeve;504, refrigerator;505, heat exchange box;506, condenser sheet;507, corrugated plate;508, exchange port;509, rotating shaft one;510, heat dissipation fan;511, rotating shaft;512, thread groove;513, connecting sleeve;514, rotating shaft two;515, connecting rod;516, rotating shaft three;517, brush plate;518, stirring blade;519, discharge port. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.
[0021] In the description of the utility model, it is necessary to explain that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawing, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the utility model, it is necessary to explain that, unless otherwise expressly provided and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely in the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art without creative labor belong to the scope of protection of the utility model.
[0024] Please refer to Figures 1-4 The utility model provides an embodiment: a reaction kettle discharging cooling device, including support frame 1 and cooling mechanism 5, support frame 1 top is provided with heat dissipation cabinet body 2, the inside of heat dissipation cabinet body 2 is provided with reaction tank 3, heat dissipation cabinet body 2 top is provided with driving motor 4, reaction tank 3's inside and outside are provided with cooling mechanism 5, driving motor 4 one side is provided with clean water tank 501, clean water tank 501 one side is provided with inlet 502, inlet 502 one side is provided with cooling jacket pipe 503.
[0025] Specific, the water tank 501 is fixedly connected to the heat dissipation cabinet body 2, the inlet 502 is clamped to the reaction tank 3, the cooling jacket 503 is sleeved to the reaction tank 3, the cooling jacket 503 side is fixedly connected with the refrigerator 504, the reaction tank 3 inside clamping has the heat exchange box 505, when using, the reaction tank 3 is placed in the support frame 1, then the driving motor 4 is started, the refrigerator 504 is started, and the heat exchange box 505 exchanges heat, is used to adjust and balance the temperature inside the equipment, and a plurality of heat exchange boxes 505 are arranged, and the reaction tank 3 is layered cooling, satisfies the cooling efficiency of the material at each position, and guarantees the consistency of material reaction.
[0026] Specific, the heat exchange box 505 inside is fixedly connected with the condensation piece 506, the condensation piece 506 outside clamping has the corrugated plate 507, the corrugated plate 507 top is fixedly connected with the exchange port 508, when using, the condensation piece 506 in the heat exchange box 505 increases the condensation surface area to improve the condensation effect, and the corrugated plate 507 enhances heat conduction.
[0027] Specific, the exchange port 508 side sleeve silk screw connection has the rotating shaft one 509, the rotating shaft one 509 outside is fixedly connected with the cooling fan 510, the cooling fan 510 passes through the rotating shaft one 509 and the exchange port 508 and forms a rotating structure, and the rotating shaft one 509 is electrically connected with the motor, when using, the rotating shaft one 509 drives the cooling fan 510 to rotate, and the temperature in the heat dissipation cabinet body 2 is reduced.
[0028] Specific, the driving motor 4 below is fixedly connected with the rotating shaft 511, the rotating shaft 511 outside is provided with the threaded groove 512, the threaded groove 512 outside is engaged with the connecting sleeve 513, the connecting sleeve 513 passes through the threaded groove 512 and the rotating shaft 511 and forms a lifting structure, when using, when the rotating shaft 511 rotates, because the threads in the threaded groove 512 and the connecting sleeve 513 are engaged with each other, the threaded cooperation relationship can make the connecting sleeve 513 move along the axial direction of the rotating shaft 511.The rotating action of the rotating shaft 511 is transmitted to the connecting sleeve 513 through the thread, so that the connecting sleeve 513 moves up and down along the axial direction on the threaded groove 512, drives the cleaning device to rotate and lift, and cleans the inner wall.
[0029] Specific, the connecting sleeve 513 outside screw connection has the rotating shaft two 514, the rotating shaft two 514 outside is fixedly connected with the connecting rod 515, the connecting rod 515 passes through the rotating shaft two 514 and the connecting sleeve 513 and forms a rotating structure, when using, the rotating shaft two 514 adjusts the angle, and drives the connecting rod 515 to rotate, can adjust the cleaning length, and is convenient for different diameter inner wall cleaning use.
[0030] Specific, the top end of the connecting rod 515 is threadedly connected with a rotating shaft three 516, the top end of the rotating shaft three 516 is fixedly connected with a brush plate 517, the brush plate 517 is threadedly connected with an agitating blade 518 below, the agitating blade 518 is fixedly connected with a discharge port 519 on one side, the brush plate 517 forms a rotating structure with the connecting rod 515 through the rotating shaft three 516, in use, the rotating shaft three 516 rotates to drive the brush plate 517 to adjust the angle, so that the cleaning of the inclined surface and the inner wall is met, and the waste water cleaned is flowed out through the discharge port 519.
[0031] Working principle: first, the reaction tank 3 is placed on the support frame 1, then the material is put into the reaction tank 3 through the inlet 502 for reaction, after the driving motor 4 is started, the agitating blade 518 starts to stir the material to make it fully cool down, the refrigeration device 504 reduces the temperature of the cooling jacket 503, at the same time, the condensing sheet 506 in the heat exchange box 505 increases the condensing surface area to improve the condensing effect, the corrugated plate 507 enhances the heat conduction to help reduce the internal temperature, the heat is dissipated through the exchange port 508, the device is also configured with multiple heat exchange boxes 505 to ensure the consistency of the internal temperature of the reaction kettle, when the cooling speed of a certain layer is too fast, the heat exchange box 505 of the corresponding layer will be closed to maintain the uniformity of the temperature, the rotating shaft one 509 drives the cooling fan 510 to reduce the temperature inside the cooling cabinet 2, after use, the driving motor 4 drives the rotating shaft 511, the connecting sleeve 513 is lifted and lowered on the threaded groove 512, the rotating shaft two 514 drives the connecting rod 515 to adjust the angle, the rotating shaft three 516 drives the brush plate 517 to rotate and adjust the angle, at the same time, the clean water in the clean water tank 501 is sprayed out to clean the inner wall of the reaction tank 3, finally, the impurities are discharged through the discharge port 519. The above is only an embodiment of the present application, and the well-known specific structure and characteristics in the scheme are not described in detail. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A reaction kettle discharge cooling device, comprising a support frame (1) and a cooling mechanism (5), characterized in that: The upper part of the support frame (1) is provided with a heat dissipation cabinet (2), the inner side of the heat dissipation cabinet (2) is provided with a reaction tank (3), the top end of the heat dissipation cabinet (2) is provided with a driving motor (4), the inner and outer sides of the reaction tank (3) are provided with cooling mechanisms (5), one side of the driving motor (4) is provided with a clean water tank (501), one side of the clean water tank (501) is provided with a feeding port (502), one side of the feeding port (502) is provided with a cooling sleeve (503).
2. The reactor discharge cooling device of claim 1, wherein: The clean water tank (501) is fixedly connected to the heat dissipation cabinet (2), the feeding port (502) is clamped to the reaction tank (3), the cooling sleeve (503) is sleeved on the reaction tank (3), one side of the cooling sleeve (503) is fixedly connected with a refrigerator (504), and the reaction tank (3) is clamped with a heat exchange box (505) on the inner side.
3. The reactor discharge cooling apparatus of claim 2, wherein: The inner side of the heat exchange box (505) is fixedly connected with a condensation sheet (506), the outer side of the condensation sheet (506) is clamped with a corrugated plate (507), and the top end of the corrugated plate (507) is fixedly connected with an exchange port (508).
4. A reactor discharge cooling apparatus according to claim 3, characterized in that: The exchange port (508) is sleeved with a rotating shaft one (509) on one side in a screw thread connection, the outer side of the rotating shaft one (509) is fixedly connected with a heat dissipation fan (510), and the heat dissipation fan (510) and the exchange port (508) constitute a rotating structure through the rotating shaft one (509), and the rotating shaft one (509) is electrically connected with a motor.
5. The reactor discharge cooling apparatus of claim 1, wherein: The lower part of the driving motor (4) is fixedly connected with a rotating shaft (511), the outer side of the rotating shaft (511) is provided with a threaded groove (512), the outer side of the threaded groove (512) is engaged with a connecting sleeve (513), and the connecting sleeve (513) and the rotating shaft (511) constitute a lifting structure through the threaded groove (512).
6. The reactor discharge cooling apparatus of claim 5, wherein: The outer side of the connecting sleeve (513) is threadedly connected with a rotating shaft two (514), the outer side of the rotating shaft two (514) is fixedly connected with a connecting rod (515), and the connecting rod (515) and the connecting sleeve (513) constitute a rotating structure through the rotating shaft two (514).
7. The reactor discharge cooling apparatus of claim 6, wherein: The top end of the connecting rod (515) is threadedly connected with a rotating shaft three (516), the top end of the rotating shaft three (516) is fixedly connected with a brush plate (517), the lower part of the brush plate (517) is threadedly connected with a stirring piece (518), one side of the stirring piece (518) is fixedly connected with a discharge port (519), and the brush plate (517) and the connecting rod (515) constitute a rotating structure through the rotating shaft three (516).
Citation Information
Patent Citations
Discharge cooling device of reaction kettle
CN214346377U