Oil immersion device for gear production
By introducing stirring and defoaming mechanisms into the gear oil immersion device, the problems of insufficient oil penetration and bubble obstruction are solved, uniform oil immersion and efficient defoaming of the gear surface are achieved, and the oil immersion effect is improved.
Patent Information
- Application Number
- CN202422749128.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In existing gear oil immersion devices, it is difficult for the oil to fully penetrate all surfaces of the gears, especially the tiny gaps and recesses, and bubbles hinder the direct contact between the oil and the gears, reducing the oil immersion effect.
An oil immersion device including a stirring mechanism and a defoaming mechanism is designed. The stirring mechanism promotes uniform circulation of oil, and the defoaming mechanism removes bubbles, thereby enhancing the penetration and contact between oil and gear surface.
It significantly improves the efficiency and effect of gear oil immersion, ensures unimpeded direct contact between oil and gear, and improves the practicality of the oil immersion device.
Smart Images
Figure CN223454488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gear production technical field, concretely is a kind of oil immersion device for gear production. BACKGROUND
[0002] Gear is the mechanical element with gear continuous meshing transmission movement and power on rim, gear is divided into cylindrical gear, bevel gear, non-circular gear, rack, worm and worm gear according to its shape, gear needs to pass through a oil immersion process before being shipped after being processed, for attaching a layer of oil film on the surface of gear, to enhance the protection of gear.
[0003] Currently, gear soaking process faces some challenges. In traditional soaking devices, oil is often in a relatively static state, and due to its inherent tensile properties, oil is difficult to fully penetrate the various surfaces of the gear, especially those fine gaps and recesses, thereby limiting the overall contact of oil with the gear and reducing the actual effect of oil immersion. In addition, when the gear is placed in the oil, bubbles may adhere or form on its surface. These bubbles act as a barrier, hindering direct contact between the oil and the gear, further weakening the effectiveness of the oil immersion process and adversely affecting the oil immersion of the gear. SUMMARY
[0004] The utility model aims at providing a kind of oil immersion device for gear production to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: an oil immersion device for gear production, comprising an oil immersion tank for oil discharge, a oil immersion basket is movably arranged on the surface of the oil immersion tank, handles are fixed on both sides of the surface of the oil immersion basket, a side column is fixed on one side of the surface of the oil immersion tank, an electric push rod is fixed on the surface of the side column, a lifting plate is fixed on the acting end of the electric push rod, a connecting column is fixed on one side of the surface of the lifting plate, a stirring mechanism is arranged on one side of the surface of the lifting plate, and a defoaming mechanism is arranged on the surface of the stirring mechanism.
[0006] Preferably, the stirring mechanism includes an electric motor fixed on one side of the surface of the connecting column, an output shaft of the electric motor is fixed with a rotating shaft, the inner cavity of the rotating shaft is engaged with a connecting shaft, the other end of the connecting shaft is provided with a first transmission shaft through bevel gear transmission, the other end of the first transmission shaft is provided with a driving shaft through bevel gear transmission, and a plurality of stirring shafts are fixed on the other end of the driving shaft.
[0007] Preferably, the number of stirring shafts is several, and they are arranged in an annular array on the surface of the driving shaft.
[0008] Preferably, the surface of the connecting shaft is annularly arranged with a plurality of rod bodies, and the inner cavity of the rotating shaft is provided with a groove for sliding the rod bodies.
[0009] Preferably, the defoaming mechanism comprises a second transmission shaft driven by bevel gears and a rotating shaft, the other end of the second transmission shaft is provided with a third transmission shaft through bevel gear transmission, the other end of the third transmission shaft is fixed with a rotating disc, and the surface of the rotating disc is fixed with a plurality of brushes.
[0010] Preferably, the third transmission shaft rotates on the surface of the connecting column, and the surface of the second transmission shaft is rotatably provided with a plurality of first supporting columns, and the other end of the first supporting column is fixed to the surface of the lifting plate.
[0011] Preferably, the surface of the first transmission shaft is rotatably provided with a plurality of second supporting shafts, and the other end of the second supporting shaft is fixed to the inner cavity of the oil immersion tank.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] In the soaking process of the gear, the operation of the stirring mechanism not only promotes the uniform circulation of the oil liquid in the oil immersion tank, but also significantly enhances the penetration and contact of the oil liquid with the surface of the gear, thereby improving the oil immersion efficiency and effect of the gear. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view in the utility model;
[0015] Figure 2 It is a three-dimensional structure schematic view after the oil immersion tank is cut open in the utility model;
[0016] Figure 3 It is a three-dimensional structure schematic view in the utility model;
[0017] Figure 4 It is a three-dimensional structure schematic view in the utility model Figure 3 after the A place is enlarged;
[0018] Figure 5 It is a three-dimensional structure schematic view in the utility model.
[0019] In the drawing: 1, oil immersion tank; 2, oil immersion basket; 3, handle; 4, side column; 5, electric push rod; 6, lifting plate; 7, connecting column; 8, first supporting column; 9, stirring mechanism; 91, motor; 92, rotating shaft; 93, connecting shaft; 94, first transmission shaft; 95, driving shaft; 96, stirring shaft; 10, second supporting shaft; 11, defoaming mechanism; 111, second transmission shaft; 112, third transmission shaft; 113, rotating disc; 114, brush. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figures 1-5 As shown in FIG. 1, an oil immersion device for gear production, including the oil immersion pool 1 for oil, the surface of the oil immersion pool 1 is movably provided with the oil immersion basket 2, both sides of the surface of the oil immersion basket 2 are fixedly provided with the handle 3, one side of the surface of the oil immersion pool 1 is fixedly provided with the side column 4, the surface of the side column 4 is fixedly provided with the electric push rod 5, the acting end of the electric push rod 5 is fixedly provided with the lifting plate 6, one side of the surface of the lifting plate 6 is fixedly provided with the connecting column 7, one side of the surface of the lifting plate 6 is provided with the stirring mechanism 9, the surface of the stirring mechanism 9 is provided with the defoaming mechanism 11, in the process of the gear immersion, through the operation of the stirring mechanism 9, not only promotes the uniform circulation of the oil in the oil immersion pool 1, but also significantly enhances the penetration and contact of the oil and the surface of the gear, thereby improving the oil immersion efficiency and effect of the gear, at the same time, under the work of the defoaming mechanism 11, effectively removes the bubbles attached to the side of the gear, further guarantees the direct contact of the oil and the gear without obstruction, improves the practicability of the device.
[0022] The stirring mechanism 9 includes the motor 91 fixed on one side of the surface of the connecting column 7, the output shaft of the motor 91 is fixedly provided with the rotating shaft 92, the inner cavity of the rotating shaft 92 is engaged with the connecting shaft 93, the other end of the connecting shaft 93 is provided with the first transmission shaft 94 through the bevel gear transmission, the other end of the first transmission shaft 94 is provided with the driving shaft 95 through the bevel gear transmission, the other end of the driving shaft 95 is fixedly provided with a plurality of stirring shafts 96, in the embodiment, under the action of the motor 91, the rotating shaft 92 rotates, and the connecting shaft 93 engaged in the inner cavity of the rotating shaft 92 can make the first transmission shaft 94 rotate, and then under the action of the bevel gear, the driving shaft 95 drives the stirring shaft 96 to rotate.
[0023] The number of the stirring shafts 96 is several, and they are annularly arranged on the surface of the driving shaft 95, through this arrangement, the stirring ability of the stirring shafts 96 to the oil is improved, and the practicability of the device is improved.
[0024] A plurality of rod bodies are annularly arranged on the surface of the connecting shaft 93, and the inner cavity of the rotating shaft 92 is provided with a groove for sliding the rod body, in the embodiment, through this arrangement, the engagement ability of the connecting shaft 93 and the rotating shaft 92 is improved.
[0025] The defoaming mechanism 11 comprises a second transmission shaft 111 driven by the bevel gear and the rotating shaft 92, the other end of the second transmission shaft 111 is provided with a third transmission shaft 112 through the bevel gear transmission, the other end of the third transmission shaft 112 is fixed with a rotating disc 113, the surface of the rotating disc 113 is fixed with a plurality of brushes 114, in the embodiment, when the rotating shaft 92 rotates, the second transmission shaft 111 rotates under the action of the bevel gear, and the third transmission shaft 112 driven by the bevel gear and the second transmission shaft 111 can drive the rotating disc 113 to rotate, and the brushes 114 arranged on the surface of the rotating disc 113 can rotate.
[0026] The third transmission shaft 112 rotates on the surface of the connecting column 7, and the surface of the second transmission shaft 111 is rotatably provided with a plurality of first supporting columns 8, the other end of the first supporting column 8 is fixed to the surface of the lifting plate 6, in the embodiment, the working of the third transmission shaft 112 and the rotating disc 113 is supported, and the stability of the third transmission shaft 112 and the rotating disc 113 during working is improved.
[0027] The surface of the first transmission shaft 94 is rotatably provided with a plurality of second supporting shafts 10, the other end of the second supporting shaft 10 is fixed to the inner cavity of the oil immersion tank 1, in the embodiment, the rotation of the first transmission shaft 94 is limited by the second supporting shaft 10, and the rotation stability of the first transmission shaft 94 is improved.
[0028] Working principle: oil is placed in the oil immersion tank 1, the worker places the gear in the oil immersion basket 2, and immerses the oil immersion basket 2 in the oil immersion tank 1 through the handle 3, so as to achieve the purpose of gear oil immersion, in order to ensure the oil immersion quality, the worker can use the stirring mechanism 9, under the action of the motor 91, the rotating shaft 92 rotates, the connecting shaft 93 engaged in the inner cavity of the rotating shaft 92 drives the first transmission shaft 94 to rotate, and then under the action of the driving shaft 95, the stirring shaft 96 stirs the oil, the oil is stirred, and the soaking effect of the gear is improved, in addition, when the rotating shaft 92 rotates, the second transmission shaft 111 driven by the bevel gear and the rotating shaft 92 can make the third transmission shaft 112 rotate, and further make the rotating disc 113 drive the brushes 114 to rotate, at this time, the worker can use the electric push rod 5, under the action of the electric push rod 5, the lifting plate 6 drives the brushes 114 to adhere to the surface of the gear, so as to achieve the purpose of eliminating the bubbles on the surface of the gear, and improve the soaking effect of the oil on the gear.
[0029] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.
[0030] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A gear production oil immersion device comprising an oil immersion pool (1) for oil discharge, characterized in that: The surface of the oil immersion tank (1) is provided with an oil immersion basket (2), both sides of the surface of the oil immersion basket (2) are fixedly provided with handles (3), one side of the surface of the oil immersion tank (1) is fixedly provided with a side column (4), the surface of the side column (4) is fixedly provided with an electric push rod (5), the acting end of the electric push rod (5) is fixedly provided with a lifting plate (6), one side of the surface of the lifting plate (6) is fixedly provided with a connecting column (7), one side of the surface of the lifting plate (6) is provided with a stirring mechanism (9), and the surface of the stirring mechanism (9) is provided with a defoaming mechanism (11).
2. The oil immersion device for gear production according to claim 1, characterized in that: The stirring mechanism (9) comprises a motor (91) fixed on one side of the surface of the connecting column (7), an output shaft of the motor (91) is fixedly provided with a rotating shaft (92), an inner cavity of the rotating shaft (92) is engaged with a connecting shaft (93), one end of the connecting shaft (93) is provided with a first transmission shaft (94) through bevel gear transmission, the other end of the first transmission shaft (94) is provided with a driving shaft (95) through bevel gear transmission, and the other end of the driving shaft (95) is fixedly provided with a plurality of stirring shafts (96).
3. The oil immersion device for gear production according to claim 2, characterized in that: The number of the stirring shafts (96) is several, and the stirring shafts (96) are arranged in an annular array on the surface of the driving shaft (95).
4. The oil immersion device for gear production according to claim 2, characterized in that: The surface of the connecting shaft (93) is annularly arranged with a plurality of rod bodies, and the inner cavity of the rotating shaft (92) is provided with a groove matched with the sliding of the rod bodies.
5. The oil immersion device for gear production according to claim 2, characterized in that: The defoaming mechanism (11) comprises a second transmission shaft (111) driven by bevel gears and the rotating shaft (92), one end of the second transmission shaft (111) is provided with a third transmission shaft (112) through bevel gear transmission, the other end of the third transmission shaft (112) is fixedly provided with a rotating disc (113), and the surface of the rotating disc (113) is fixedly provided with a plurality of brushes (114).
6. The oil immersion device for gear production according to claim 5, characterized in that: The third transmission shaft (112) is rotatably arranged on the surface of the connecting column (7), and the surface of the second transmission shaft (111) is rotatably provided with a plurality of first supporting columns (8), and the other end of the first supporting column (8) is fixedly arranged on the surface of the lifting plate (6).
7. The oil immersion device for gear production according to claim 2, characterized by: The surface of the first transmission shaft (94) is rotatably provided with a plurality of second supporting shafts (10), and the other end of the second supporting shaft (10) is fixedly arranged in the inner cavity of the oil immersion tank (1).