Rail-holding type high-speed maintenance-free sorting machine
Through the rail-holding structure and wireless power supply method, combined with the linear permanent magnet motor drive, the stability and noise problems of the sorting machine during high-speed movement are solved, the service life is extended, and high-speed, stable and low-noise operation is achieved.
Patent Information
- Application Number
- CN202422244179.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-12
AI Technical Summary
Existing sorting machines do not run smoothly at high speeds, are noisy, have a short service life, and are prone to mechanical wear.
It adopts a rail-holding structure and wireless power supply, combined with a linear permanent magnet motor drive. It achieves high-speed movement through the sliding cooperation between the linear trolley, the guide rail and the monorail circular track, and provides stable power supply through wireless electrical equipment and Litz wire.
It achieves high-speed, stable and low-noise operation, extends service life and avoids mechanical wear.
Smart Images
Figure CN223454633U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sorting machine, concretely relates to a high -speed maintenance -free sorting machine of rail -hugging. BACKGROUND
[0002] The sorting machine is a kind of equipment for automated sorting system, is widely used in logistics, manufacturing, warehousing etc. Industry. Its main function is according to the pre-set rule or instruction, different types of goods are automatically classified and sent to the specified position. The use of sorting machine greatly improves work efficiency, reduces labor cost. The existing sorting machine due to the limitation of structural design, it cannot adapt to high speed, operation is not stable enough, resulting in its use when noise is very big, and service life is short. Therefore, the utility model designs a high -speed maintenance -free sorting machine of rail -hugging. UTILITY MODEL CONTENTS
[0003] In view of the deficiency existing on prior art, the utility model aims at providing a high -speed maintenance -free sorting machine of rail -hugging, noise is small, fast, stable, smooth, service life is long, will not produce mechanical wear and tear.
[0004] To realize the above-mentioned purpose, the utility model is through the following technical scheme to realize: high -speed maintenance -free sorting machine of rail -hugging, including straight line trolley, linear permanent magnet motor, wireless power cable, wireless power cable support, wireless power cable mounting plate, linear guide rail, circular segment strut, single track circular arc track, support leg and sliding slot mounting rod, support leg both sides are equipped with sliding slot mounting rod, sliding slot mounting rod top is equipped with door plate, support leg upper portion is equipped with safety bottom net, and door plate is set on safety bottom net upper portion both sides, door plate inboard is provided with linear guide rail, linear guide rail both ends are provided with single track circular arc track, single track circular arc track support setting is on circular segment strut, wireless power cable mounting plate is arranged between linear guide rail, wireless power cable is installed on wireless power cable mounting plate through wireless power cable support, wireless power cable is wirelessly connected with linear permanent magnet motor, linear permanent magnet motor is set on wireless power cable mounting plate one side and is placed in the center position of straight line trolley bottom, the straight line trolley and linear guide rail and single track circular arc track sliding fit.
[0005] As preferred, the linear permanent magnet motor is a linear permanent magnet motor.
[0006] As preferred, the straight line trolley is a rail-hugging trolley, the bottom of the straight line trolley is provided with a rail-hugging trolley chain plate, the rail-hugging trolley chain plates are connected by fisheye bearings, the front and rear ends of the fisheye bearings are locked on the rail-hugging trolley chain plates by M12 screws and anti-loose nuts, guide wheels are further provided on the rail-hugging trolley chain plates, straight line trolley running wheels are provided on the upper and lower ends of the rail-hugging trolley chain plates, and the straight line trolley running wheels are arranged on the guide rails by being held thereon.
[0007] As preferred, the bottom of the straight trolley is further provided with a wireless power receiver and a power receiving controller, the wireless power receiver is connected with the power receiving controller and the Litz wire, and the Litz wire is arranged below the side of the straight permanent magnet motor.
[0008] The utility model discloses the structure design is reasonable, adopts the trolley structure of holding rail, and the gap is little, and the high -speed motion is adapted, and the noise is little, and the speed is fast, and the stability is stable, and the service life is long, and will not produce mechanical abrasion. BRIEF DESCRIPTION OF DRAWINGS
[0009] The utility model discloses the structure design is reasonable, adopts the trolley structure of holding rail, and the gap is little, and the high -speed motion is adapted, and the noise is little, and the speed is fast, and the stability is stable, and the service life is long, and will not produce mechanical abrasion.
[0010] Figure 1 It is the three -dimensional schematic drawing of the utility model;
[0011] Figure 2 It is the plan view of the utility model;
[0012] Figure 3 It is Figure 2 the A-A section view of the utility model;
[0013] Figure 4 It is Figure 3 the local enlarged schematic drawing of the utility model;
[0014] Figure 5 It is Figure 4 the local schematic drawing of the utility model;
[0015] Figure 6 It is another local schematic drawing of the utility model. Figure 4 DETAILED DESCRIPTION
[0016] In order to make the technical means, the creation features, the purposes and the effects of the utility model easy to understand, the utility model is further described below in combination with the specific embodiments.
[0017] Refer to Figures 1-6 The embodiment adopts the following technical scheme: the rail-holding type high-speed maintenance-free sorting machine comprises a linear trolley 1, a linear permanent magnet motor 2, a wireless power supply cable 3, a wireless power supply cable support 4, a wireless power supply cable mounting plate 5, a linear guide rail 6, an arc segment support rod 7, a single-track arc track 8, a supporting leg 9 and a sliding groove mounting rod 10, the supporting leg 9 is provided with the sliding groove mounting rod 10 on both sides, a door plate 11 is arranged above the supporting leg 9, a safety bottom net 12 is arranged on the upper part of the supporting leg 9, the door plate 11 is arranged on both sides of the upper part of the safety bottom net 12, the linear guide rail 6 is arranged on the inner side of the door plate 11, the single-track arc track 8 is arranged at both ends of the linear guide rail 6, the single-track arc track 8 is supported on the arc segment support rod 7, the wireless power supply cable mounting plate 5 is arranged between the linear guide rails 6, the wireless power supply cable 3 is arranged on the wireless power supply cable mounting plate 5 through the wireless power supply cable support 4, the wireless power supply cable 3 is wirelessly connected with the linear permanent magnet motor 2, the linear permanent magnet motor 2 is arranged on one side of the wireless power supply cable mounting plate 5 and at the center of the bottom of the linear trolley 1, and the linear trolley 1 is in sliding fit with the linear guide rail 6 and the single-track arc track 8.
[0018] It is worth noting that the linear permanent magnet motor 2 is a linear permanent magnet motor.
[0019] It is worth noting that the linear trolley is a rail-holding type trolley, the bottom of the linear trolley is provided with rail-holding type trolley chain plates 1-1, the rail-holding type trolley chain plates 1-1 are connected through fish-eye bearings 1-2, the front and rear ends of the fish-eye bearings 1-2 are locked on the rail-holding type trolley chain plates 1-1 through M12 screw nuts 13, guide wheels 1-3 are further arranged on the rail-holding type trolley chain plates 1-1, linear trolley wheels 1-4 are arranged on the upper and lower ends of the rail-holding type trolley chain plates 1-1, and the linear trolley wheels 1-4 are arranged on the guide rails in an upper and lower manner.
[0020] In addition, the bottom of the linear trolley 1 is further provided with a wireless power receiver 1-5 and a power receiving controller 1-6, the wireless power receiver 1-5 is connected with a Litz wire and the power receiving controller 1-6, and the Litz wire is arranged below the linear permanent magnet motor 2.
[0021] The working procedure of the embodiment is as follows: the embodiment forms an arrangement, which is wrapped by a circular arc guide rail, to prevent the linear trolley from derailing and to smoothly walk wheels, under the action of the force of the N pole and S pole of the linear permanent magnet motor, the linear permanent magnet motor pushes the trolley after being electrified through the N pole and S pole, to realize circular arc movement and high-speed travel, to better sort express packages, the trolley module is pushed forward by the linear permanent magnet motor on the guide rail to rotate repeatedly, then the express package falls on the bound trolley module through the import end, then the package on the trolley module travels to the sorting place, then the trolley module is powered by the wireless power supply to make the electric roller of the trolley module power supply to move left and right, to further make the package sort left and right, the trolley moves left and right through the infrared module signal contact, and the trolley movement is provided by the wireless power supply.
[0022] The wireless power supply principle is as follows:
[0023] 1, the wireless power receiver and the Litz wire receive electric energy through the power taking controller, the Litz wire emits a high-frequency magnetic field, and the receiver generates electric energy through the magnetic field, when the electric energy is unstable, the power taking controller receives the unstable electric energy and converts the unstable electric energy into stable DC 48V electric energy.
[0024] 2, when the distance of the power taking controller is greater than 30 meters, one or two super capacitors are installed as electric energy storage and compensation.
[0025] 3, when the length of the Litz wire is more than 40 meters, one or more compensation capacitors are installed on the transmitting end (as the transmitting end) to compensate for the voltage attenuation caused by the long line.
[0026] The embodiment adopts a rail-holding structure, a wireless power supply mode, and drives the linear trolley to run forward through the linear permanent magnet motor, adopts a rail-holding trolley structure, has small gap, is suitable for high-speed motion, has small noise, high speed, stability, smoothness, long service life, and will not cause mechanical wear.
[0027] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high speed maintenance free sorting machine of the pallet type, characterized in that, The utility model relates to a linear trolley (1), linear permanent magnet motor (2), wireless power supply cable (3), wireless power supply cable support (4), wireless power supply cable mounting plate (5), linear guide rail (6), arc segment support rod (7), single track arc track (8), support leg (9) and sliding groove mounting rod (10), the both sides of support leg (9) are equipped with sliding groove mounting rod (10), the top of sliding groove mounting rod (10) is equipped with door plate (11), the upper portion of support leg (9) is equipped with safety bottom net (12), and door plate (11) is set in the upper portion both sides of safety bottom net (12), the inboard of door plate (11) is equipped with linear guide rail (6), the both ends of linear guide rail (6) are equipped with single track arc track (8), linear guide rail (6) between is equipped with wireless power supply cable mounting plate (5), wireless power supply cable mounting plate (5) is equipped with wireless power supply cable (3) through wireless power supply cable support (4), wireless power supply cable (3) is wirelessly connected with linear permanent magnet motor (2), linear permanent magnet motor (2) is set in wireless power supply cable mounting plate (5) one side and is placed in the bottom center position of linear trolley (1), the linear trolley (1) with linear guide rail (6) and single track arc track (8) sliding fit.
2. The high-speed on-rail maintenance-free sorter according to claim 1, characterized in that, The linear permanent magnet motor (2) is a linear permanent magnet motor.
3. The high-speed on-rail maintenance-free sorter of claim 1, wherein, The linear trolley (1) is a rail-holding trolley, the bottom of the linear trolley (1) is provided with a rail-holding trolley chain plate (1-1), the rail-holding trolley chain plates (1-1) are connected through fisheye bearings (1-2), the front and rear ends of the fisheye bearings (1-2) are locked on the rail-holding trolley chain plates (1-1) through M12 screws and anti-loose nuts (13), the rail-holding trolley chain plates (1-1) are further provided with guide wheels (1-3), the upper and lower ends of the rail-holding trolley chain plates (1-1) are provided with linear trolley wheels (1-4), and the linear trolley wheels (1-4) are arranged on the guide rails in an upper and lower embracing manner.
4. The high-speed on-rail maintenance-free sorter of claim 1, wherein, The bottom of the linear trolley (1) is further provided with a wireless power receiver (1-5) and a power receiving controller (1-6), the wireless power receiver (1-5) is connected with a Litz wire and the power receiving controller (1-6), and the Litz wire is arranged below the linear permanent magnet motor (2).