Large aluminum veneer double-sided cleaning device

Abstract

The utility model belongs to the technical field of aluminum veneer cleaning, and discloses a large aluminum veneer double-face cleaning device which comprises a machine frame, a dust collector and a laser regulator are arranged on one side of the machine frame, a cleaning chamber and a feeding area are arranged in the machine frame, an automatic lifting door is arranged on the machine frame, and the automatic lifting door is arranged on the machine frame. The cleaning chamber and the feeding area are separated through the automatic lifting door, a dust removal pore plate is arranged on the portion, corresponding to the cleaning chamber, of the rack, and a workpiece turnover mechanism is arranged at the position of the feeding area. According to the scheme, through cooperation of the workpiece overturning mechanism and the laser cleaning mechanism, double-face automatic cleaning of the large aluminum veneer can be achieved, and the cleaning efficiency is greatly improved. Automatic operation of the cleaning process is achieved through the displacement adjusting mechanism, the automatic lifting door and other components, a large amount of manual intervention is not needed in the whole process from aluminum plate conveying, cleaning and final material returning, the manual operation time is shortened, the labor intensity is reduced, and the cleaning efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum veneer cleaning technical field, specifically, relate to a large -scale aluminum veneer double -sided cleaning device. BACKGROUND

[0002] In building decoration, industrial manufacturing and many other industries, large -scale aluminum veneer is widely used. Because of the influence of its use environment and production and processing process, the aluminum veneer surface often will contaminate various pollutants, such as dust, oil stains, oxide layer etc. These pollutants not only affect the aesthetic degree of aluminum veneer, can also reduce its performance, therefore need to clean the surface of aluminum plate.

[0003] And some cleaning equipment can only clean the aluminum veneer one side, for the large -scale aluminum veneer that both sides need to be cleaned, need to operate many times, not only inefficient, and in the process of turning over, easy to cause secondary pollution or damage to the aluminum veneer.

[0004] In addition, the traditional cleaning method usually adopts mechanical cleaning and chemical cleaning method, and the mechanical cleaning method, such as using brush or scraper cleaning, for large -scale aluminum veneer, it is difficult to guarantee the uniformity of cleaning, and easy to leave scratch on the surface, chemical cleaning method, although oil stains and other pollutants can be removed, but chemical reagent can cause corrosion to the surface of aluminum veneer, and the waste liquid treatment after chemical cleaning is also an environmental problem. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the shortcomings in the prior art and provides a large -scale aluminum veneer double -sided cleaning device.

[0006] To solve the above problems, the utility model adopts the following technical scheme:

[0007] A large -scale aluminum veneer double -sided cleaning device, including the frame, the frame one side is provided with dust collector and laser regulator, be provided with cleaning chamber and feeding area in the frame, be provided with automatic lifting door on the frame, the automatic lifting door separates cleaning chamber and feeding area, be provided with dust removal orifice plate on the frame corresponding cleaning chamber;

[0008] The feeding area is provided with a workpiece turnover mechanism, a position adjusting mechanism is arranged in the frame, the position adjusting mechanism is used to convey the workpiece turnover mechanism into the cleaning chamber, a laser cleaning mechanism is arranged in the cleaning chamber, and a lifting adjusting mechanism is arranged in the cleaning chamber for lifting adjustment of the laser cleaning mechanism.

[0009] As a further description of the above technical scheme: the automatic lifting door comprises a supporting seat, a door body and a cylinder, the supporting seat is fixedly installed on the top of the rack, the cylinder is fixedly installed on the top of the supporting seat, the bottom end of the cylinder is fixedly connected with a connecting block, and the outer side of the door body is fixedly connected with the connecting block.

[0010] As a further description of the above technical scheme: the workpiece overturning mechanism comprises an outer frame, the outer frame is connected on the displacement adjusting mechanism, a rotating tray is rotatably connected in the outer frame, a clamp is installed on the rotating tray, a rotating motor is installed on the outer side of the outer frame, and the output shaft of the rotating motor is fixedly connected with the rotating tray.

[0011] As a further description of the above technical scheme: the displacement adjusting mechanism comprises a threaded block fixedly connected with the bottom of the outer frame, a lead screw is threadedly connected on the threaded block, seat plates are rotatably connected at the two ends of the lead screw, the two seat plates are fixedly installed on the inner bottom wall of the rack, a servo motor is fixedly installed on the outer side of one of the seat plates, and the output shaft of the servo motor is fixedly connected with the lead screw.

[0012] The bottom of the outer frame is fixedly connected with guide blocks on both sides, straight line guides are slidingly connected with the two guide blocks respectively, and the two straight line guides are fixedly connected with the rack respectively.

[0013] As a further description of the above technical scheme: the laser cleaning mechanism comprises a supporting plate, a plurality of laser cleaning assemblies are installed on the bottom of the supporting plate, a laser is installed on the inner bottom wall of the rack, electric sliding blocks are connected on both sides of the top of the supporting plate, electric sliding rails are slidingly connected on the two electric sliding blocks, and the electric sliding rails are installed on the lifting adjusting mechanism.

[0014] As a further description of the above technical scheme: the lifting adjusting mechanism comprises a lifting platform, the electric sliding rails are fixedly installed on the lifting platform, an electric telescopic rod is fixedly connected with the top of the lifting platform, and the top end of the electric telescopic rod is fixedly connected with the inner top wall of the rack.

[0015] As a further description of the above technical scheme: two straight line bearings are fixedly connected on the front and rear sides of the lifting platform respectively, guide shafts are penetratingly arranged on the two straight line bearings respectively, and the top end and the bottom end of the guide shaft are fixedly connected with the inner wall of the rack respectively.

[0016] As a further description of the above technical scheme: door guides are movably inserted on the front and rear sides of the door body respectively, and the two door guides are fixedly connected with the rack respectively.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The present application can realize the automatic cleaning of the double sides of the large aluminum single board through the cooperation of the workpiece overturning mechanism and the laser cleaning mechanism, greatly improves the cleaning efficiency.

[0019] The present application adopts the laser cleaning mechanism to clean, and the laser cleaning has the characteristics of high precision and non-contact cleaning, the laser energy can be accurately controlled, the pollutants can be effectively removed without damaging the surface of the aluminum single board, and the chemical reagent is not needed, the waste liquid generated by the chemical cleaning is avoided to pollute the environment, and the harm of the chemical reagent to the health of the operator is not needed to worry, and the modern environmental protection requirement is met.

[0020] The device of the present application is provided with the dust collector on one side and the dust removal hole plate corresponding to the cleaning chamber on the rack, in the cleaning process, the dust collector can collect the dust and other pollutants generated by the laser cleaning in time, keep the cleaning environment clean, and prevent the dust from adhering to the surface of the aluminum single board again, which not only is beneficial to improve the cleaning quality, but also reduces the pollution to the surrounding environment. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is one of the structural schematic views of the present application;

[0022] Figure 2 It is the second structural schematic view of the present application;

[0023] Figure 3 It is the structural schematic view of the automatic lifting door of the present application;

[0024] Figure 4 It is the structural schematic view of the present application;

[0025] Figure 5 It is the structural schematic view of the laser cleaning mechanism of the present application.

[0026] Explanation of reference numerals in the drawing:

[0027] 1, rack; 2, dust collector;

[0028] 3, automatic lifting door; 31, support seat; 32, door body; 33, air cylinder; 34, connecting block; 35, door guide rail;

[0029] 4, workpiece overturning mechanism; 41, outer frame; 42, rotating tray; 43, clamp; 44, rotating motor;

[0030] 5, displacement adjusting mechanism; 51, threaded block; 52, screw rod; 53, seat plate; 54, servo motor; 55, guide block; 56, linear guide rail;

[0031] 6, laser cleaning mechanism; 61, supporting plate; 62, laser cleaning assembly; 63, laser; 64, electric sliding block; 65, electric sliding rail;

[0032] 7, lifting adjusting mechanism; 71, lifting platform; 72, electric telescopic rod; 73, linear bearing; 74, guide shaft;

[0033] 8, laser adjuster; 9, dust removal hole plate. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by those skilled in the art without creative labor based on the embodiments in the utility model belong to the protection scope of the utility model.

[0035] Please refer to Figures 1-5 A large aluminum single plate double-sided cleaning device, comprising a rack 1, a dust collector 2 and a laser adjuster 8 are arranged on one side of the rack 1, a cleaning chamber and a feeding area are arranged in the rack 1, an automatic lifting door 3 is arranged on the rack 1, the automatic lifting door 3 separates the cleaning chamber and the feeding area, and a dust removal hole plate 9 is arranged on the rack 1 corresponding to the cleaning chamber. A workpiece overturning mechanism 4 is arranged at the feeding area, a displacement adjusting mechanism 5 is arranged in the rack 1, the displacement adjusting mechanism 5 is used for conveying the workpiece overturning mechanism 4 into the cleaning chamber, a laser cleaning mechanism 6 is arranged in the cleaning chamber, and a lifting adjusting mechanism 7 for lifting adjustment of the laser cleaning mechanism 6 is arranged in the cleaning chamber.

[0036] The above structure, when cleaning the large aluminum plate, first, the aluminum plate is clamped and fixed on the workpiece overturning mechanism 4 in the feeding area, then the aluminum plate is sent into the cleaning chamber through the displacement adjusting mechanism 5; after the workpiece is in place, the automatic lifting door 3 moves down to close, at the same time, the dust collector 2 starts, then the laser cleaning mechanism 6 automatically cleans the surface of the aluminum plate;

[0037] After single-sided cleaning is completed, the laser cleaning mechanism 6 is lifted through the lifting adjusting mechanism 7, enough space is reserved for the overturning of the aluminum plate, then the aluminum plate is overturned through the workpiece overturning mechanism 4; after overturning is completed, the laser cleaning mechanism 6 is reset through the lifting adjusting mechanism 7, and the laser cleaning mechanism 6 automatically cleans the other side of the aluminum plate; after cleaning is completed, the automatic lifting door rises and the material is withdrawn.

[0038] As Figure 1 ,3 As shown, the automatic lifting door 3 includes a support seat 31, a door body 32 and a cylinder 33, the support seat 31 is fixedly installed on the top of the rack 1, the cylinder 33 is fixedly installed on the top of the support seat 31, the bottom end of the cylinder 33 is fixedly connected with a connecting block 34, and the outer side of the door body 32 is fixedly connected with the connecting block 34. The front and rear sides of the door body 32 are movably inserted with door guide rails 35, and the two door guide rails 35 are fixedly connected with the rack 1. The automatic lifting of the door body 32 is realized through the extension and retraction of the cylinder 33, and the door guide rails 35 are used for limiting and guiding the door body 32, so that the door body 32 stably lifts along the door guide rails 35, thereby realizing the separation and communication between the cleaning chamber and the feeding area.

[0039] As shown in Figure 1 , 2 , 4, the workpiece overturning mechanism 4 includes an outer frame 41 connected to the displacement adjusting mechanism 5, and a rotating tray 42 rotatably connected inside the outer frame 41. A clamp 43 is installed on the rotating tray 42 for fixing the aluminum veneer workpiece. A rotating motor 44 is installed on the outer side of the outer frame 41, and the output shaft of the rotating motor 44 is fixedly connected with the rotating tray 42. The overturning of the aluminum veneer can be realized through the rotating motor 44, which is convenient for double-sided cleaning.

[0040] As shown in Figure 2 , 4 , the displacement adjusting mechanism 5 includes a threaded block 51 fixedly connected with the bottom of the outer frame 41, a lead screw 52 threadedly connected with the threaded block 51, and seat plates 53 rotatably connected at both ends of the lead screw 52. The two seat plates 53 are fixedly installed on the inner bottom wall of the rack 1, and a servo motor 54 is fixedly installed on the outer side of one of the seat plates 53. The output shaft of the servo motor 54 is fixedly connected with the lead screw 52. Guide blocks 55 are fixedly connected at both sides of the bottom of the outer frame 41, and linear guide rails 56 are slidingly connected with the two guide blocks 55, respectively. The two linear guide rails 56 are fixedly connected with the rack 1. The workpiece overturning mechanism 4 can be accurately delivered into the cleaning chamber by driving the lead screw 52 to rotate through the servo motor 54 in combination with the guiding action of the guide blocks 55 and the linear guide rails 56.

[0041] As shown in Figure 5 , the laser cleaning mechanism 6 includes a supporting plate 61, a plurality of laser cleaning assemblies 62 installed on the bottom of the supporting plate 61, and a laser 63 installed on the inner bottom wall of the rack 1 to provide energy for laser cleaning. Electric sliding blocks 64 are connected at both sides of the top of the supporting plate 61, electric sliding rails 65 are slidingly connected with the two electric sliding blocks 64, and the electric sliding rails 65 are installed on the lifting adjusting mechanism 7.

[0042] The laser cleaning assembly 62 is matched with the laser 63, so that the laser cleaning of the aluminum veneer can be realized, and various pollutants on the surface of the aluminum veneer can be effectively removed.

[0043] As shown in Figure 2 、 5 The lifting adjusting mechanism 7 comprises a lifting platform 71, the electric sliding rail 65 is fixedly installed on the lifting platform 71, the top of the lifting platform 71 is fixedly connected with an electric telescopic rod 72, and the top end of the electric telescopic rod 72 is fixedly connected with the inner top wall of the rack 1. Two linear bearings 73 are fixedly connected to the front and rear sides of the lifting platform 71, a guide shaft 74 is arranged on each linear bearing 73, and the top end and the bottom end of the guide shaft 74 are fixedly connected with the inner wall of the rack 1. Through the telescopic action of the electric telescopic rod 72 and the guiding action of the linear bearing 73 and the guide shaft 74, the lifting adjustment of the laser cleaning mechanism 6 can be realized, and enough space for the workpiece overturning mechanism 4 is reserved.

[0044] The working principle of the utility model is:

[0045] I. Feeding operation:

[0046] Firstly, the large aluminum veneer to be cleaned is placed on the rotating tray 42 of the workpiece overturning mechanism 4, and the aluminum veneer is fixedly clamped by the clamp 43.

[0047] The servo motor 54 of the displacement adjusting mechanism 5 is started, the servo motor 54 drives the screw rod 52 to rotate, the threaded block 51 is threadedly connected with the screw rod 52, and under the guiding action of the guide block 55 and the linear guide rail 56, the outer frame 41 drives the aluminum veneer to move into the cleaning chamber.

[0048] II. Cleaning operation:

[0049] When the aluminum veneer enters the cleaning chamber, the automatic lifting door 3 is closed. The laser cleaning mechanism 6 is started, the laser 63 provides energy for the laser cleaning assembly 62, the position of the laser cleaning assembly 62 is adjusted through the sliding of the electric sliding block 64 on the electric sliding rail 65 and the telescopic action of the electric telescopic rod 72 of the lifting adjusting mechanism 7 and the guiding action of the linear bearing 73 and the guide shaft 74, so that the laser cleaning assembly 62 is aligned with the surface of the aluminum veneer, and the cleaning of one side of the aluminum veneer is started.

[0050] After the cleaning of one side is completed, the lifting adjusting mechanism 7 drives the laser cleaning mechanism 6 to rise and reserve enough overturning space;

[0051] The rotating motor 44 of the workpiece overturning mechanism 4 is started, the rotating motor 44 drives the rotating tray 42 to rotate, so that the aluminum veneer is overturned, and the other side is cleaned.

[0052] III. Unloading operation

[0053] After the double-sided cleaning is completed, the automatic lifting door 3 is opened, and the servo motor 54 of the displacement adjusting mechanism 5 is started again, so that the displacement adjusting mechanism 5 sends the cleaned aluminum veneer back to the loading area.

[0054] The clamp 43 is loosened, and the cleaned aluminum veneer is taken off from the rotating tray 42, and the whole cleaning process is completed.

[0055] The above merely describes a preferred specific implementation of the present application; however, the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and improvement concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A large aluminum sheet plate double-sided cleaning device, comprising a rack (1), characterized in that: One side of the rack (1) is provided with a dust collector (2) and a laser adjuster (8), a cleaning chamber and a feeding area are arranged in the rack (1), an automatic lifting door (3) is arranged on the rack (1), the automatic lifting door (3) separates the cleaning chamber and the feeding area, a dust removal hole plate (9) is arranged on the rack (1) corresponding to the cleaning chamber; A workpiece turnover mechanism (4) is arranged at the feeding area, a displacement adjusting mechanism (5) is arranged in the rack (1), the displacement adjusting mechanism (5) is used for conveying the workpiece turnover mechanism (4) into the cleaning chamber, a laser cleaning mechanism (6) is arranged in the cleaning chamber, and a lifting adjusting mechanism (7) is arranged in the cleaning chamber for lifting adjustment of the laser cleaning mechanism (6).

2. The large aluminum veneer double-sided cleaning device according to claim 1, characterized in that: The automatic lifting door (3) comprises a supporting seat (31), a door body (32) and a cylinder (33), the supporting seat (31) is fixedly installed on the top of the rack (1), the cylinder (33) is fixedly installed on the top of the supporting seat (31), the bottom end of the cylinder (33) is fixedly connected with a connecting block (34), and the outer side of the door body (32) is fixedly connected with the connecting block (34).

3. The large aluminum veneer double-sided cleaning device according to claim 1, characterized in that: The workpiece turnover mechanism (4) comprises an outer frame (41), the outer frame (41) is connected to the displacement adjusting mechanism (5), a rotating tray (42) is rotatably connected inside the outer frame (41), a clamp (43) is installed on the rotating tray (42), a rotating motor (44) is installed on the outer side of the outer frame (41), and the output shaft of the rotating motor (44) is fixedly connected with the rotating tray (42).

4. The large aluminum veneer double-sided cleaning device according to claim 3, characterized in that: The displacement adjusting mechanism (5) comprises a threaded block (51) fixedly connected with the bottom of the outer frame (41), a lead screw (52) is threadedly connected with the threaded block (51), and the both ends of the lead screw (52) are rotatably connected with seat plates (53), the two seat plates (53) are fixedly installed on the inner bottom wall of the rack (1), a servo motor (54) is fixedly installed on the outer side of one of the seat plates (53), and the output shaft of the servo motor (54) is fixedly connected with the lead screw (52). The bottom of the outer frame (41) is fixedly connected with guide blocks (55) on both sides, the two guide blocks (55) are slidably connected with linear guide rails (56), and the two linear guide rails (56) are fixedly connected with the rack (1).

5. The large aluminum veneer double-sided cleaning device according to claim 1, characterized in that: The laser cleaning mechanism (6) comprises a supporting plate (61), a plurality of laser cleaning assemblies (62) are installed on the bottom of the supporting plate (61), a laser device (63) is installed on the inner bottom wall of the rack (1), electric sliding blocks (64) are connected on the top of the supporting plate (61) on both sides, electric sliding rails (65) are slidably connected on the two electric sliding blocks (64), and the electric sliding rails (65) are installed on the lifting adjusting mechanism (7).

6. The large aluminum veneer double-sided cleaning device according to claim 5, characterized in that: The lifting adjusting mechanism (7) comprises a lifting platform (71), the electric slide rail (65) is fixedly installed on the lifting platform (71), the top of the lifting platform (71) is fixedly connected with an electric telescopic rod (72), and the top end of the electric telescopic rod (72) is fixedly connected with the inner top wall of the rack (1).

7. The large aluminum veneer double-sided cleaning device according to claim 6, characterized in that: Both sides of the lifting platform (71) are fixedly connected with two linear bearings (73), a guide shaft (74) is arranged on each linear bearing (73), and the top end and the bottom end of the guide shaft (74) are fixedly connected with the inner wall of the rack (1).

8. The large aluminum veneer double-sided cleaning device according to claim 2, characterized in that: Both sides of the door body (32) are movably inserted with door guide rails (35), and the two door guide rails (35) are fixedly connected with the rack (1).

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