Cast-in-place pile reinforcement cage winding machine system
By segmenting the rollers and roller support bases, and combining them with sliding plates and drive mechanisms, the roller spacing can be adjusted, solving the problem of insufficient adaptability of existing equipment and improving the welding quality of the reinforcing cage and the adaptability of the equipment.
Patent Information
- Application Number
- CN202422788846.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing cast-in-place pile reinforcement cage winding machine equipment is not adaptable enough and cannot meet the processing requirements of reinforcement cages of different specifications, resulting in unstable welding quality.
A cage winding machine system for cast-in-place pile reinforcement cages was designed. By arranging rollers and roller support bases in sections, combined with sliding plates, sliding roller supports, drive mechanisms and transmission mechanisms, the roller spacing can be adjusted to meet the processing needs of reinforcement cages of different sizes.
The equipment's adjustability has been improved, ensuring the welding quality of the reinforcing cages, adapting to the processing needs of reinforcing cages of different specifications, and reducing the risk of insufficient welds and breakage.
Smart Images

Figure CN223455020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reinforcing cage processing technical field especially relates to a kind of pouring pile reinforcing cage cage winding machine system. BACKGROUND
[0002] Pouring pile reinforcing cage is more common in construction field, because reinforcing cage is generally bulky, it needs to be rotated by crane to facilitate welding. The welding quality of reinforcing cage is greatly influenced by hoisting, which may lead to insufficient fusion of weld, insufficient strength, and easy to produce cracks and fracture. Therefore, reinforcing cage cage winding machine is commonly used for processing at present, but the length of roller shaft for supporting reinforcing cage and the distance between two roller shafts on cage winding machine are mostly fixed, which leads to insufficient adaptability of equipment and cannot well adapt to reinforcing cage of different specifications. SUMMARY
[0003] The utility model aims at solving the insufficient of prior art, and provides a kind of pouring pile reinforcing cage cage winding machine system.
[0004] The utility model discloses a kind of pouring pile reinforcing cage cage winding machine systems, including motor, speed reducer, discharging rack, discharging rack track, still include first end base, second end base, several roller shaft support base, motor and speed reducer are installed on the first end base and are driven by belt, first end base and second end base top one end are equipped with fixed plate, the other end is slidably equipped with the sliding plate corresponding with fixed plate, first end base and second end base are respectively equipped with the first drive mechanism of driving sliding plate sliding, fixed plate and sliding plate top are equipped with bearing seat, bearing seat is rotatably connected with shaft in, the output shaft of speed reducer and the two shafts on first end base are equipped with transmission mechanism,
[0005] Several roller shaft support bases are side by side between first end base and second end base, and one end of roller shaft support base top is fixedly equipped with the fixed roller shaft support corresponding with fixed plate, the other end is slidably equipped with sliding roller shaft support, roller shaft support base is equipped with the second drive mechanism of driving sliding roller shaft support base sliding, fixed roller shaft support and sliding roller shaft support are placed with roller shaft, and the both ends of roller shaft are equipped with central shaft, and the both ends of roller shaft are equipped with central shaft, and the both ends of roller shaft are equipped with central shaft and shaft are respectively connected by coupling fixedly;
[0006] Discharging rack track is arranged on any one side of first end base and second end base before and after, and discharging rack is movably arranged on discharging rack track, and discharging rack top is respectively equipped with reinforcing steel bar receiving disc and anti-line machine.
[0007] In particular, the bottom of the sliding plate is provided with a first sliding block, and the top of the first end base is provided with a first sliding groove corresponding to the first sliding block.
[0008] Particularly, the first driving mechanism comprises a first cavity arranged in the first end base, the first cavity is communicated with the first sliding slot, a first moving block is slidably arranged in the first cavity, the first moving block is fixedly connected with the first sliding block, a first lead screw is rotatably arranged in the first cavity, and the first lead screw is threadedly connected with the first moving block, and one end of the first lead screw is fixed with a first hand wheel after penetrating through the first end base.
[0009] Particularly, the transmission mechanism comprises a sprocket, a chain and a gear, the sprocket is arranged on the rotating shaft of the output shaft of the speed reducer and the sliding plate of the first end base respectively, the chain is sleeved and engaged on the two sprockets, and the gear is arranged on the rotating shaft of the output shaft end of the speed reducer and the fixed plate of the first end base respectively, and the two gears are engaged.
[0010] Particularly, the first end base is provided with a tensioning mechanism for tensioning the chain on the top, the tensioning mechanism comprises a hollow column arranged on the top of the first end base, a vertical second lead screw is rotatably connected in the hollow column, a second hand wheel is fixed on the top of the second lead screw after penetrating through the hollow column, a second moving block threadedly connected with the second lead screw is slidably arranged in the hollow column, a sliding rod penetrating through the hollow column is arranged on the side of the second moving block towards the roller, a second sliding slot corresponding to the sliding rod is arranged on the side wall of the hollow column, a tensioning wheel is rotatably connected on the end of the sliding rod, the tensioning wheel is engaged with the chain, and the angle side wall of the hollow column and the first end base is provided with a reinforcing seat.
[0011] Particularly, the sliding roller support base is provided with a second sliding block at both ends of the bottom, and the roller support base is provided with a third sliding slot corresponding to the second sliding block on the top.
[0012] Particularly, the second driving mechanism comprises a second cavity arranged in the roller support base, the second cavity is communicated with the third sliding slot, a third moving block is slidably arranged in the second cavity, the third moving block is fixedly connected with the second sliding block, a third lead screw is rotatably arranged in the second cavity, and the third lead screw is threadedly connected with the third moving block, and one end of the third lead screw is fixed with a third hand wheel after penetrating through the roller support base.
[0013] The beneficial effects of the utility model are: the roller is arranged in sections, the number of rollers and roller support bases can be increased according to the length of the reinforcement cage, the sliding plate, the sliding roller support base, the first driving mechanism, the second driving mechanism and the transmission mechanism are arranged, the distance between the rollers can be adjusted, the adjustability of the equipment is improved, and different processing sizes can be adjusted according to requirements. DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is Figure 1 It is an enlarged schematic view of A in the middle.
[0016] Figure 3 For Figure 1 enlarged view at B;
[0017] In the figure: 1-motor; 2-reducer; 3-dispensing rack; 4-dispensing rack track; 5-first end base; 6-second end base; 7-roller support base; 8-fixed plate; 9-sliding plate; 10-bearing seat; 11-rotating shaft; 12-sprocket; 13-chain; 14-fixed roller support; 15-sliding roller support; 16-roller; 17-center shaft; 18-reinforcing bar receiving disc; 19-wire drawing machine; 20-first sliding slot; 21-first lead screw; 22-first hand wheel; 23-hollow column; 24-second lead screw; 25-second hand wheel; 26-sliding rod; 27-tensioning wheel; 28-strengthening seat; 29-third sliding slot; 30-third lead screw; 31-third hand wheel; 32-gear;
[0018] The embodiments of the present application will be described in detail below with reference to the accompanying drawings. DETAILED DESCRIPTION
[0019] The present application will be further described below with reference to the accompanying drawings and embodiments:
[0020] As Figures 1-3 shown, a cast-in-place pile reinforcement cage winding machine system, comprising a motor 1, a reducer 2, a dispensing rack 3, a dispensing rack track 4, further comprising a first end base 5, a second end base 6, a plurality of roller support bases 7, the motor 1 and the reducer 2 are installed on the first end base 5 and are driven by a belt, the first end base 5 and the second end base 6 have a fixed plate 8 at one end of the top, and the other end has a sliding plate 9 corresponding to the fixed plate 8, the first end base 5 and the second end base 6 are respectively provided with a first driving mechanism for driving the sliding plate 9 to slide, the sliding plate 9 has a first sliding block at both ends of the bottom, the first end base 5 has a first sliding slot 20 corresponding to the first sliding block at the top, the first sliding block is slidably arranged in the first sliding slot 20, the first driving mechanism comprises a first cavity arranged in the first end base 5, the first cavity is in communication with the first sliding slot 20, a first moving block is slidably arranged in the first cavity, the first moving block is fixedly connected with the first sliding block, a first lead screw 21 is rotatably connected in the first cavity, and the first lead screw 21 is threadedly connected with the first moving block, and a first hand wheel 22 is fixed to one end of the first lead screw 21 protruding out of the first end base 5.
[0021] The fixed plate 8 and the sliding plate 9 are provided with bearing seats 10 on the top, rotating shafts 11 are connected in the bearing seats 10, a transmission mechanism is arranged between the output shaft of the speed reducer 2 and the two rotating shafts 11 on the first end base 5, the transmission mechanism comprises chain wheels 12, chains 13 and gears 32, the chain wheels 12 are arranged on the output shaft of the speed reducer 2 and the rotating shafts 11 on the sliding plate 9 of the first end base 5 respectively, the chains 13 are sleeved and engaged on the two chain wheels 12, the gears 32 are arranged on the output shaft of the speed reducer 2 and the rotating shafts 11 on the fixed plate 8 of the first end base 5 respectively, and the two gears 32 are engaged; a tensioning mechanism for tensioning the chains 13 is arranged on the top of the first end base 5, the tensioning mechanism comprises a hollow column 23 arranged on the top of the first end base 5, a vertical second lead screw 24 is rotatably connected in the hollow column 23, a second hand wheel 25 is fixed to the top of the second lead screw 24 after penetrating out of the hollow column 23, a second moving block in screw connection with the second lead screw 24 is slidably arranged in the hollow column 23, a sliding rod 26 penetrating out of the hollow column 23 is arranged on the side of the second moving block facing the roller 16, and a second sliding groove corresponding to the sliding rod 26 is arranged on the side wall of the hollow column 23, a tensioning wheel 27 is rotatably connected to the end of the sliding rod 26, the tensioning wheel 27 is engaged with the chains 13, and a reinforcing seat 28 is arranged on the side wall of the hollow column 23 and the first end base 5.
[0022] A plurality of roller supporting bases 7 are arranged side by side between the first end base 5 and the second end base 6, one end of the roller supporting base 7 is fixedly provided with a fixed roller support 14 corresponding to the fixed plate 8, the other end is slidably provided with a sliding roller support 15, the roller supporting base 7 is provided with a second driving mechanism for driving the sliding roller support 15 to slide, the bottom of the sliding roller support 15 is provided with a second sliding block, the top of the roller supporting base 7 is provided with a third sliding groove 29 corresponding to the second sliding block, the second sliding block is slidably arranged in the third sliding groove 29, the second driving mechanism comprises a second cavity arranged in the roller supporting base 7, the second cavity is communicated with the third sliding groove 29, a third moving block is slidably arranged in the second cavity, the third moving block is fixedly connected with the second sliding block, a third lead screw 30 is rotatably connected in the second cavity, and the third lead screw 30 is in screw connection with the third moving block, one end of the third lead screw 30 penetrates out of the roller supporting base 7 and is fixedly provided with a third hand wheel 31.
[0023] The fixed roller support 14 and the sliding roller support 15 are placed with rollers 16, and the rollers 16 are provided with central shafts 17 at both ends, and the two central shafts 17 are connected and fixed through a shaft coupling, and the central shaft 17 and the rotating shaft 11 are connected and fixed through a shaft coupling; the material placing frame track 4 is arranged on any one side of the first end base 5 and the second end base 6, and the material placing frame 3 is movably arranged on the material placing frame track 4, the material placing frame 3 is provided with a steel bar receiving disc 18 and a wire preventing machine 19 on the top, the material placing frame 3 can be manually pushed to move on the material placing frame track 4, and a walking mechanism can be additionally arranged at the bottom of the material placing frame 3 for the movement.
[0024] The utility model discloses a work, according to the size setting of the processing steel reinforcement cage, the number and interval of the roller 16 are set, when adjusting the interval, respectively rotating the first hand wheel 22 and adjusting the position of the sliding plate 9, and rotating the third hand wheel 31 and adjusting the position of the sliding roller support 15, then placing the roller 16 on the fixed roller support 14 and the sliding roller support 15, connecting and fixing through the shaft coupling at the butt joint, when adjusting the interval of the roller 16, first rotating the second hand wheel 25 and moving the tension pulley 27 to disengage the chain 13, after adjusting the position of the sliding plate 9, adjusting the tension pulley 27 to make it engage with the chain 13, when the motor 1 works, the speed reducer 2 drives the roller 16 to rotate reversely, makes the steel reinforcement cage rotate, at this time, the discharging frame 2 moves on the discharging frame track 4, the wire feeder 19 guides the steel bar on the steel bar receiving disc 18 to the steel reinforcement cage, and the steel bar can be spirally wound and welded.
[0025] The utility model discloses a segmented setting of the roller 16, the number of the roller 16 and the roller support base 7 can be increased according to the length of the steel reinforcement cage, through setting the sliding plate 9, the sliding roller support 15, the first drive mechanism, the second drive mechanism and the transmission mechanism, the interval of the roller 16 can be adjusted, the adjustability of the equipment is increased, and different processing sizes can be met according to the need.
[0026] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.
[0027] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one feature. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0028] In the utility model, unless another definite provision and limitation, the term " install " " link " " connect " " fixed " and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection or each other can communicate;Can be direct connection, also can indirectly connect through intermediate medium, can be two element inside's intercommunication or two element's interaction relation, unless another definite limitation. For ordinary skilled person in the art, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.
[0029] The utility model has been described above in conjunction with the drawings, obviously, the specific implementation of the utility model is not limited by the above-mentioned mode, as long as various improvements using the method concept and technical scheme of the utility model or direct application in other occasions without improvement are all within the protection scope of the utility model.
Claims
1. A system for winding reinforcement cage of a cast-in-place pile, comprising a motor (1), a speed reducer (2), a feeding rack (3), a feeding rack track (4), characterized in that, The first end base (5), the second end base (6), a plurality of roller shaft support bases (7), the motor (1) and the speed reducer (2) are mounted on the first end base (5) and are driven by a belt, one end of the top of the first end base (5) and the second end base (6) is provided with a fixed plate (8), the other end is slidably provided with a sliding plate (9) corresponding to the fixed plate (8), the first end base (5) and the second end base (6) are respectively provided with a first driving mechanism for driving the sliding plate (9) to slide, the top of the fixed plate (8) and the sliding plate (9) is provided with a bearing seat (10), the bearing seat (10) is rotatably connected with a rotating shaft (11), a transmission mechanism is arranged between the output shaft of the speed reducer (2) and the two rotating shafts (11) on the first end base (5), The plurality of roller shaft support bases (7) are arranged side by side between the first end base (5) and the second end base (6), and one end of the top of the roller shaft support base (7) is fixedly provided with a fixed roller shaft support (14) corresponding to the fixed plate (8), and the other end is slidably provided with a sliding roller shaft support (15), the roller shaft support base (7) is provided with a second driving mechanism for driving the sliding roller shaft support (15) to slide, the fixed roller shaft support (14) and the sliding roller shaft support (15) are placed with a roller shaft (16), and the roller shaft (16) is provided with a central shaft (17) at both ends, and the two central shafts (17) are connected and fixed through a shaft coupling between the two central shafts (17) and the rotating shaft (11); The discharge rack track (4) is arranged on any one side of the front and back of the first end base (5) and the second end base (6), and the discharge rack (3) is movably arranged on the discharge rack track (4), and the top of the discharge rack (3) is respectively provided with a steel bar receiving disc (18) and a wire preventing machine (19).
2. A pile reinforcement cage winding machine system according to claim 1, wherein, The bottom of the sliding plate (9) is provided with a first sliding block at both ends, and the top of the first end base (5) is provided with a first sliding groove (20) corresponding to the first sliding block, and the first sliding block is slidably arranged in the first sliding groove (20).
3. A pile reinforcement cage wrapping machine system according to claim 2, wherein, The first driving mechanism comprises a first cavity arranged in the first end base (5), the first cavity is communicated with the first sliding groove (20), a first moving block is slidably arranged in the first cavity, the first moving block is fixedly connected with the first sliding block, a first lead screw (21) is rotatably connected in the first cavity, and the first lead screw (21) is threadedly connected with the first moving block, and a first hand wheel (22) is fixedly connected with one end of the first lead screw (21) after penetrating out of the first end base (5).
4. The pile reinforcement cage winding machine system according to claim 1, wherein, The transmission mechanism comprises a chain wheel (12), a chain (13) and a gear (32), the chain wheel (12) is arranged on the output shaft of the speed reducer (2) and the rotating shaft (11) on the sliding plate (9) of the first end base (5) respectively, the chain (13) is sleeved and engaged on the two chain wheels (12), the gear (32) is arranged on the output shaft end of the speed reducer (2) and the rotating shaft (11) on the fixed plate (8) of the first end base (5) respectively, and the two gears (32) are engaged.
5. A pile reinforcement cage wrapping machine system as claimed in claim 4, wherein, The first end base (5) is provided with a tensioning mechanism on the top for tensioning the chain (13), which comprises a hollow column (23) arranged on the top of the first end base (5), a vertical second lead screw (24) is rotatably connected in the hollow column (23), a second hand wheel (25) is fixed on the top of the second lead screw (24) after penetrating out of the hollow column (23), a second moving block is slidably arranged in the hollow column (23) and is threadedly connected with the second lead screw (24), the second moving block is provided with a sliding rod (26) penetrating out of the hollow column (23) on the side facing the roller (16), a second sliding groove corresponding to the sliding rod (26) is arranged on the side wall of the hollow column (23), a tensioning wheel (27) is rotatably connected on the end of the sliding rod (26), the tensioning wheel (27) is engaged with the chain (13), and a reinforcing seat (28) is arranged on the side wall of the hollow column (23) and the first end base (5).
6. A pile reinforcement cage winding machine system as claimed in claim 1, wherein, The sliding roller support (15) is provided with a second sliding block at both ends of the bottom, and the roller support base (7) is provided with a third sliding groove (29) corresponding to the second sliding block on the top.
7. A pile reinforcement cage winding machine system according to claim 6, wherein, The second driving mechanism comprises a second cavity arranged in the roller support base (7), the second cavity is communicated with the third sliding groove (29), a third moving block is slidably arranged in the second cavity, the third moving block is fixedly connected with the second sliding block, a third lead screw (30) is rotatably connected in the second cavity, the third lead screw (30) is threadedly connected with the third moving block, and a third hand wheel (31) is fixed on one end of the third lead screw (30) after penetrating out of the roller support base (7).