Degreasing cleaning device
By designing an automated degreasing and cleaning device, the problems of missed blowing and uncleanliness caused by manual blowing were solved, enabling reliable product positioning and accurate monitoring, improving production efficiency and saving labor costs.
Patent Information
- Application Number
- CN202422253912.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In existing technologies, manual chip blowing cannot guarantee uniform movement, which can easily lead to problems such as missed blowing, incomplete blowing, and chipping, resulting in low production efficiency.
A degreasing and cleaning device was designed, comprising a working platform, a positioning platform, a chip blowing mechanism, a monitoring and identification device, and a drive control device. It utilizes a high-definition camera and an air knife for automated positioning and precise chip blowing, and the monitoring and identification device monitors the chip blowing situation in real time to ensure product quality.
It achieves reliable product positioning and accurate monitoring, avoids the problems of missed blowing and uncleanliness caused by manual blowing, improves production efficiency and saves labor costs.
Smart Images

Figure CN223455100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses a metal powder injection molding technical field, concretely relates to a kind of degreasing cleaning devices. BACKGROUND
[0002] Metal powder injection molding is a kind of plastic mixture of metal powder and its binder is injected in the model forming method. It is by using mold can be injection molded blank and by sintering rapid manufacturing high density, high precision, high strength, three-dimensional complex shape structural parts, especially some structural shape complex processing or difficult to process by machining method Small parts, such as computer hinge, mobile phone card holder, it has the advantages of high cost, high efficiency, good consistency, easy to form batch production, and is known as "the most popular parts forming technology today". Specifically by metal powder and organic binder is mixed at a certain temperature into uniform feed, feed is injected into the mold cavity with product shape by injection molding machine, get blank, after degreasing, blowing scrap, sintering, get product.
[0003] The purpose of degreasing is to remove the added organic binder, and after the product is degreased, the surface of the product will be left with grease scraps, which need to be removed. The current removal method is to blow scrap by artificial, but this method has the following problems: because artificial blowing cannot guarantee uniform action, it is easy to cause missed blowing, and the height of air gun is not easy to control, which will also cause the problem of not blowing clean, blowing down and other problems. Overall, the overall efficiency of this method is slow. Therefore, it is an objective need to develop a degreasing cleaning device with simple structure, convenient operation, high automation, reliable positioning of products, accurate monitoring and identification of blowing process, effective guarantee of product quality, easy on-site management and improvement of production efficiency.
[0004] In order to solve the above problems, a kind of degreasing cleaning device is provided. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the above technical problems, the utility model provides a kind of degreasing cleaning device, and the device is simple in structure, convenient in operation, high in automation, and can reliably position product and accurately monitor and identify blowing process, effectively guarantee product quality, and also be beneficial to on-site management, and improve production efficiency.
[0006] In order to achieve the above technical effects, the utility model discloses the following technical schemes are realized: a defatting cleaning device, including work platform, positioning table, blow dust mechanism, monitoring and identification device, drive control device, the work platform installs blow dust mechanism, positioning table, drive control device, monitoring and identification device, the both sides of blow dust mechanism installs the positioning table that can bear the positioning product respectively, drive control device is installed above the center of blow dust mechanism and is connected with electromagnetic valve in blow dust mechanism through pipeline, monitoring and identification device is installed on the support above positioning table,
[0007] The drive control device further includes a box body, a driving device, a power supply and a control panel, the box body is installed above the center of the blow dust mechanism, the driving device and the power supply are installed inside the box body, the control panel is installed outside the box body, the control panel is electrically connected with the driving device and the power supply, and the power supply supplies power to the control panel and the driving device.
[0008] Preferably, the positioning table is provided with positioning holes arranged in a matrix and positioning pins matched with the positioning holes.
[0009] Preferably, the blow dust mechanism further includes a lead screw sliding table, a sliding seat, a tool holder, an air knife, an air inlet pipe and an electromagnetic valve, the sliding seat is slidingly installed on the lead screw sliding table, the tool holder is installed on the sliding seat, the air knife is installed on the tool holder, the air inlet pipe is installed above the tool holder, the air inlet pipe is connected with the air knife and the electromagnetic valve at the two ends respectively, and the electromagnetic valve is installed on the side of the sliding seat.
[0010] Preferably, the air knife is uniformly provided with exhaust holes inclined towards the positioning table.
[0011] Preferably, the monitoring and identification device further includes a lighting lamp and a high-definition camera device.
[0012] The high-definition camera device can be a GOS industrial camera.
[0013] Preferably, the driving device is a gas pump connected with the electromagnetic valve through a pipeline.
[0014] Preferably, the control panel is provided with a display, a processor, control buttons and an alarm device, and the processor is electrically connected with the display, the control buttons and the alarm device.
[0015] The utility model has the advantages of:
[0016] From the above, the device simple structure, convenient operation; it provides air source and carries out data processing through the drive control device, and controls the blowing mechanism to blow the product on the positioning table accurately and stably, at the same time, through the monitoring and identifying device, the blowing situation and the product which is not blown dry and not up to the standard are monitored in real time, the device has high degree of automation, avoids the problems of missed blowing, not blowing dry, blowing down and the like caused by using artificial blowing, and greatly improves the production efficiency and saves the labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used for the embodiment description, and the person skilled in the art can also obtain other drawings according to these drawings without paying creative labor.
[0018] Figure 1 is the structural diagram of the present application;
[0019] Figure 2 is the front view of the present application;
[0020] Figure 3 is the present application Figure 2 is the A-A sectional view structure schematic diagram of the present application;
[0021] Figure 4 is the top view of the present application;
[0022] In the drawings, the component list represented by each number is as follows:
[0023] 1, working platform; 2, positioning table; 3, support; 4, box; 5, drive device; 6, power supply; 7, control panel; 8, positioning hole; 9, screw slide; 10, slide; 11, tool holder; 12, air knife; 13, air inlet pipe; 14, electromagnetic valve; 15, exhaust hole; 16, illuminating lamp; 17, high-definition camera device; 18, air pump; 19, display; 20, processor; 21, control button; 22, alarm device. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without paying creative labor belong to the protection scope of the present application.
[0025] As Figures 1 to 4As shown, in the prior art of the present embodiment, the following problems exist: the inventors found that the current removal method is manually blowing off the chips, but manual blowing cannot guarantee uniform action, and is prone to cause missed blowing, and if the height of the air gun is not controlled well, it will also cause incomplete blowing, blowing down and other problems. Overall, the overall efficiency of this method is also slow.
[0026] Therefore, the inventors provide a degreasing cleaning device, which comprises a work platform 1, a positioning table 2, a blowing mechanism, a monitoring and identifying device, and a driving control device. The work platform 1 is provided with a blowing mechanism, a positioning table 2, a driving control device, and a monitoring and identifying device. The two sides of the blowing mechanism are respectively provided with a positioning table 2 capable of bearing a positioned product. The driving control device is installed above the center of the blowing mechanism and is connected to an electromagnetic valve 14 in the blowing mechanism through a pipeline. The monitoring and identifying device is installed on a support 3 above the positioning table 2.
[0027] The driving control device further comprises a box body 4, a driving device 5, a power supply 6, and a control panel 7. The box body 4 is installed above the center of the blowing mechanism. The driving device 5 and the power supply 6 are installed inside the box body 4. The control panel 7 is installed on the outside of the box body 4. The control panel 7 is electrically connected to the driving device 5 and the power supply 6. The power supply 6 provides power to the control panel 7 and the driving device 5.
[0028] The effects are as follows: as known from the above, the device has a simple structure and is easy to operate. It provides a gas source and performs data processing through the driving control device, and controls the blowing mechanism to accurately and stably blow off the chips on the products on the positioning table 2. At the same time, it also monitors the blowing situation and identifies the products that are not blown clean or do not meet the standards through the monitoring and identifying device. It has a high degree of automation, avoids the problems of missed blowing, incomplete blowing, blowing down, and other problems that occur when using manual blowing, and greatly improves the production efficiency and saves labor costs.
[0029] Further, the positioning table 2 is provided with positioning holes 8 arranged in a matrix and positioning pins matched with the positioning holes 8. This structure can stably position the products placed on the positioning table 2 through the positioning holes 8 on the edges of the products and the positioning pins matched with the positioning holes 8.
[0030] Further, the blowing mechanism further comprises a lead screw sliding table 9, a sliding seat 10, a tool holder 11, an air knife 12, an air inlet pipe 13, and an electromagnetic valve 14. The sliding seat 10 is slidingly installed on the lead screw sliding table 9. The tool holder 11 is installed on the sliding seat 10. The air knife 12 is installed on the tool holder 11. The air inlet pipe 13 is installed above the tool holder 11. The first and last ends of the air inlet pipe 13 are respectively connected to the air knife 12 and the electromagnetic valve 14. The electromagnetic valve 14 is installed on the side surface of the sliding seat 10. This structure drives the air knife 12 on the sliding seat 10 to move back and forth and blow off the chips, and controls the wind speed blown out of the air knife 12 by the electromagnetic valve 14 during the movement process.
[0031] Further, the air knives 12 are uniformly provided with exhaust holes 15 inclined towards the positioning table 2; the structure can ensure that the blown air flow is uniformly distributed on the products.
[0032] Further, the monitoring and identifying device further comprises an illuminating lamp 16 and a high-definition camera 17; the illuminating lamp 16 in the structure can illuminate the situation on the products so that the high-definition camera 17 can take clear photos.
[0033] The high-definition camera 17 can be a Keyence industrial camera.
[0034] Further, the driving device 5 is provided as an air pump 18 connected with the electromagnetic valve 14 through a pipeline; the air pump 18 in the structure can provide high-pressure air flow for the air knives 12.
[0035] Further, the control panel 7 is provided with a display 19, a processor 20, control buttons 21 and an alarm device 22; the processor 20 is electrically connected with the display 19, the control buttons 21 and the alarm device 22; the processor 20 processes data, the control buttons 21 input signals, the display 19 displays the working state of the elements in real time, and the alarm device 22 alerts the workers of the situation in the production process.
[0036] The working principle of the utility model is as follows: in use, the defatted products are first placed on the positioning table 2 and positioned through the positioning holes 8 and the positioning pegs; after positioning, the control device controls the driving device 5 to provide high-pressure air flow for the scrap blowing mechanism; at the same time, the scrap blowing mechanism drives the air knives 12 on the sliding seat 10 to reciprocate and blow scrap through the lead screw sliding table 9; and the air speed blown out of the air knives 12 is controlled by the electromagnetic valve 14 during the movement; and the monitoring and identifying device above the positioning table 2 monitors the blowing situation and identifies the products not blown dry or not up to the standard in real time during the whole blowing process.
[0037] It is apparent for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the utility model. Therefore, the embodiments should be regarded as exemplary and non-restrictive in any aspect, and the scope of the utility model is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims.
[0038] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. A defatting cleaning device comprising a work platform (1), a positioning table (2), a blowing mechanism, a monitoring and identifying device, a driving control device, characterized in that: The work platform (1) is provided with a scrap blowing mechanism, a positioning table (2), a driving control device and a monitoring and identifying device. The driving control device further comprises a box (4), a driving device (5), a power supply (6) and a control panel (7).
2. A device for cleaning without fat according to claim 1, characterized in that The positioning table (2) is provided with positioning holes (8) arranged in a matrix and positioning pins matched with the positioning holes (8).
3. A device for cleaning without fat according to claim 1, characterized in that: The scrap blowing mechanism further comprises a screw slide (9), a sliding seat (10), a tool holder (11), an air knife (12), an air inlet pipe (13) and an electromagnetic valve (14).
4. A device for cleaning without fat according to claim 3, characterized in that: The air knife (12) is uniformly provided with exhaust holes (15) inclined towards the positioning table (2).
5. A device for cleaning without fat according to claim 1, characterized in that: The monitoring and identifying device further comprises an illuminating lamp (16) and a high-definition camera (17).
6. A delipidation cleaning device according to claim 1, characterized in that: The driving device (5) is a gas pump (18) connected to the electromagnetic valve (14) through a pipeline.
7. A device for cleaning without fat according to claim 1, characterized in that: The control panel (7) is provided with a display (19), a processor (20), control buttons (21) and an alarm device (22).