Power cutter device for winding machine
By installing a power cutter device on the winder, using a staggered circular knife design and an adjustable support mechanism, the problem of low manual cutting efficiency is solved, and precise cutting and efficient winding are achieved.
Patent Information
- Application Number
- CN202422937312.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing method of cutting TPE materials mainly relies on manual cutting, which leads to low efficiency, increased costs, and easy damage of the blade, making it impossible to cut the product in time, resulting in film waste.
A power cutter device for a winder is used, including an electric cylinder knife holder, a support mechanism and a shearing mechanism. The staggered fitting design of the first circular knife and the second circular knife is utilized, and precise shearing is achieved through the drive of a reduction motor. Combined with an elastic pressing device and an adjustable support mechanism, the shearing position is ensured to be aligned.
It achieves precise shearing, improves shearing efficiency, avoids product waste, reduces manual operation delay time, and improves the overall efficiency of the winder.
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Figure CN223456088U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of shearing equipment, in particular to a power cutter device for a winding machine. BACKGROUND
[0002] At present, the cutting method adopted by TPE materials mostly adopts manual cutting, and the blade is used to cut off. However, the manual cutting needs the staff to cut off the products quickly and skillfully, which often cannot be timely, resulting in waste of product film, thus increasing the cost, and the blade is easy to be damaged and will be wasted after a long time. SUMMARY
[0003] In order to solve the above technical problems, the purpose of the present application is to provide a power cutter device for a winding machine.
[0004] In order to achieve the above purpose, the present application adopts the following technical scheme: a power cutter device for a winding machine, comprising:
[0005] An electric cylinder cutter seat is installed on the winding machine;
[0006] A supporting mechanism comprises a sliding base in sliding connection with the electric cylinder cutter seat, a cutter seat mounting plate in rotational connection with the sliding base, and a lifting mounting plate in sliding connection with the cutter seat mounting plate. The sliding base is configured to be movably installed on the electric cylinder cutter seat along the front-rear direction. The cutter seat mounting plate is configured to be rotatable relative to the sliding base about an axis extending along the left-right direction. The lifting mounting plate is configured to be movable back and forth along a straight line direction relative to the cutter seat mounting plate, and the straight line direction is perpendicular to the axis; and
[0007] A shearing mechanism comprises a first circular cutter and a second circular cutter installed on the same side of the lifting mounting plate, and a reduction motor installed on the other side of the lifting mounting plate. The axis of the first circular cutter and the axis of the second circular cutter are parallel and both perpendicular to the lifting mounting plate. The first circular cutter is located on the upper side of the second circular cutter. The cutting edges of the first circular cutter and the second circular cutter have a portion that is mutually interlaced and fitted. The reduction motor is in transmission connection with the second circular cutter.
[0008] In the above technical scheme, further preferably, an elastic pressing device is connected between the first circular cutter and the lifting mounting plate. The elastic pressing device comprises a circular cutter shaft, a bearing, and a spring. The circular cutter shaft is rotatably installed on the lifting mounting plate through the bearing. The first circular cutter is coaxially sleeved on the circular cutter shaft. The spring is coaxially sleeved on the circular cutter shaft to fit at least part of the cutting edge of the first circular cutter to the second circular cutter.
[0009] In the above technical solution, further preferably, the lifting mounting plate is provided with a U-shaped groove, the U-shaped groove corresponds to the abutting position of the first circular cutter and the second circular cutter, and the U-shaped groove has an opening on the side surface of the lifting mounting plate.
[0010] Compared with the prior art, the present application has the following beneficial effects:
[0011] The present application has the advantages of simple structure, convenient operation, adjustment of the shearing position of the shearing mechanism, alignment of the abutting position of the first circular cutter and the second circular cutter with the product, precise shearing, improved shearing efficiency, avoidance of delay in roll changing, and further improved winding efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 A perspective structural schematic view of the power cutter device is provided for the embodiments of the present application.
[0013] Figure 2 A side view of the power cutter device in Figure 1
[0014] A rear view of the power cutter device in Figure 3 Figure 1
[0015] 10, electric cylinder cutter seat; 20, supporting mechanism; 1, sliding base; 2, cutter mounting plate; 3, lifting mounting plate; 31, U-shaped groove; 4, rotating shaft; 30, shearing mechanism; 5, first circular cutter; 6, second circular cutter; 7, speed reducer motor; 8, elastic pressing device; 81, spring; 82, circular cutter pressing plate; 9, cutter spacer sleeve. DETAILED DESCRIPTION
[0016] To describe the technical content, structural features, purposes and effects of the application, the technical solutions in the embodiments of the present application will be described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. In the following description, for the purpose of explanation, many specific details are set forth in order to provide a thorough understanding of various exemplary embodiments or implementations of the application. However, various exemplary embodiments can also be implemented without these specific details or in one or more equivalent arrangements. In addition, various exemplary embodiments can be different, but not necessarily exclusive. For example, the specific shape, structure and characteristics of an exemplary embodiment can be used or implemented in another exemplary embodiment without departing from the inventive concept.
[0017] The embodiment of the present application provides a power cutter device for a winding machine, which is installed on the winding machine and used for quickly cutting products transversely when the winding machine is full.
[0018] As shown in the figure, the power cutter device comprises an electric cylinder cutter seat 10, a supporting mechanism 20 installed on the electric cylinder cutter seat 10 and a shearing mechanism 30 installed on the supporting mechanism 20. Figure 1
[0019] The electric cylinder cutter seat 10 is connected with an electric cylinder for driving the power cutter device to move transversely as a whole.
[0020] The supporting mechanism 20 comprises a sliding base 1 slidably connected with the electric cylinder cutter seat 10, a cutter mounting plate 2 rotatably connected with the sliding base 1 and a lifting mounting plate 3 slidably connected with the cutter mounting plate 2. The electric cylinder cutter seat 10 is provided with a first sliding groove extending along the front-rear direction, and the sliding base 1 is matched with the first sliding groove, so that the sliding base 1 can move along the front-rear direction in the first sliding groove relative to the electric cylinder cutter seat 10. The cutter mounting plate 2 is hinged with the sliding base 1 through a rotating shaft 4, the rotating shaft 4 has an axis X1 extending along the left-right direction, and the cutter mounting plate 2 can rotate relative to the sliding base 1 about the axis X1. The cutter mounting plate 2 is provided with a second sliding groove extending along a straight line direction, and the lifting mounting plate 3 is matched with the second sliding groove, so that the lifting mounting plate 3 can move back and forth along the straight line direction in the second sliding groove relative to the cutter mounting plate 2, and the straight line direction is perpendicular to the axis X1.
[0021] As shown in the figure, Figure 1 , 2 The shearing mechanism 30 comprises a first circular cutter 5 and a second circular cutter 6 installed on the same side of the lifting mounting plate 3 and a reduction motor 7 installed on the other side of the lifting mounting plate 3, the axis X2 of the first circular cutter 5 and the axis X3 of the second circular cutter 6 are parallel and both perpendicular to the lifting mounting plate 3, the first circular cutter 5 is located on the upper side of the second circular cutter 6, and the cutting edges of the first circular cutter 5 and the second circular cutter 6 have a portion which is mutually interlaced and matched. The reduction motor 7 is drivingly connected with the second circular cutter 6 and used for driving the second circular cutter 6 to rotate about the axis X3. Since the first circular cutter 5 is at least partially matched with the second circular cutter 6, the first circular cutter 5 rotates about the axis X2 in the opposite rotational direction of the second circular cutter 6 under the friction, and the first circular cutter 5 and the second circular cutter 6 rotating in the opposite rotational direction cut the products transversely like scissors.
[0022] The first circular knife 5 is connected with the lifting mounting plate 3 through an elastic pressing device 8, which comprises a circular knife shaft (not shown in the figure), a bearing (not shown in the figure) and a spring 81. The circular knife shaft is rotatably mounted on the lifting mounting plate 3 through the bearing, the first circular knife 5 is coaxially sleeved on the circular knife shaft, and the spring 81 is coaxially sleeved on the circular knife shaft. The spring 81 adheres at least part of the blade of the first circular knife 5 to the second circular knife 6 in the axial direction of the circular knife shaft through its physical properties. The elastic pressing device 8 further comprises a circular knife pressing plate 82 connected to one end of the spring 81, which is located on the side of the first circular knife 5 away from the lifting mounting plate 3, so as to prevent the first circular knife 5 from falling off the circular knife shaft.
[0023] The second circular knife 6 is rotatably mounted on the lifting mounting plate 3 through a cutting knife shaft (not shown in the figure), and a cutting knife spacer 9 is sleeved on the cutting knife shaft to mount the second circular knife 6 on the lifting mounting plate 3, effectively preventing the second circular knife 6 from moving axially.
[0024] As shown in Figure 3 , a U-shaped groove 31 is formed in the lifting mounting plate 3, corresponding to the abutting position of the first circular knife 5 and the second circular knife 6. The U-shaped groove 31 has an opening formed in the side surface of the lifting mounting plate 3, which is located upstream of the shearing mechanism 30 when the power cutter device moves transversely to cut the product, and is used for the product to enter the U-shaped groove 31. The product entering the U-shaped groove 31 is cut off at the abutting position of the first circular knife 5 and the second circular knife 6.
[0025] As shown in Figure 1 , the shearing mechanism 30 is mounted on the lifting mounting plate 3. When the sliding base 1 moves forward and backward, the shearing mechanism 30 adjusts the position in the forward and backward direction. When the knife seat mounting plate 2 rotates around the axis X1, the shearing mechanism 30 can adjust the angle of shearing. When the lifting mounting plate 3 moves in a direction perpendicular to the axis X1, the shearing mechanism 30 can adjust the height of shearing. The supporting mechanism 20 supports the shearing mechanism 30 on the winding machine, and can adjust the shearing position of the shearing mechanism 30 according to the winding path of different products on the winding machine, so that the abutting position of the first circular knife 5 and the second circular knife 6 can be aligned with the product, realizing accurate shearing, improving shearing efficiency, avoiding delay in roll changing time, and further improving winding efficiency.
[0026] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and the scope of protection of the present application is defined by the appended claims, the specification and their equivalents.
Claims
1. A powered knife apparatus for a winding machine, characterized by, The utility model relates to a cutting device for a rolling machine, comprising: an electric cylinder seat installed on the rolling machine; a supporting mechanism comprising a sliding base in sliding connection with the electric cylinder seat, a seat mounting plate in rotational connection with the sliding base, and a lifting mounting plate in sliding connection with the seat mounting plate, the sliding base being configured to be movably installed on the electric cylinder seat in the front-rear direction, the seat mounting plate being configured to be rotatable relative to the sliding base about an axis extending in the left-right direction, and the lifting mounting plate being configured to be movable back and forth relative to the seat mounting plate in a straight line direction perpendicular to the axis; and a shearing mechanism comprising a first circular knife and a second circular knife installed on the same side of the lifting mounting plate and a reduction motor installed on the other side of the lifting mounting plate, the axis of the first circular knife and the axis of the second circular knife being parallel and both perpendicular to the lifting mounting plate, the first circular knife being located above the second circular knife, the cutting edge of the first circular knife and the cutting edge of the second circular knife having a portion in mutual interlocking contact, and the reduction motor being in driving connection with the second circular knife.
2. The power knife device of claim 1, wherein, An elastic pressing device is connected between the first circular knife and the lifting mounting plate, the elastic pressing device comprising a circular knife shaft, a bearing, and a spring, the circular knife shaft being rotatably installed on the lifting mounting plate about its own axis by the bearing, the first circular knife being coaxially sleeved on the circular knife shaft, and the spring being coaxially sleeved on the circular knife shaft to make at least part of the cutting edge of the first circular knife contact the second circular knife.
3. The power knife device of claim 1, wherein, A U-shaped groove is formed on the lifting mounting plate, the U-shaped groove corresponding to the contact part of the first circular knife and the second circular knife, and the U-shaped groove having an opening formed on the side of the lifting mounting plate.