Cooling device for embossing roller
By setting a cooling water tank and a circulation mechanism under the embossing roller and combining it with a water squeezing mechanism, the problem of the embossing roller being too high is solved, thus ensuring the product quality of the film laminating machine.
Patent Information
- Application Number
- CN202423024070.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
When the embossing roller is pressing the composite film, the temperature is too high, resulting in unclear or thinner patterns on the composite film, which affects the product quality of the film laminating machine.
A cooling device for an embossing roller is designed, which includes a cooling water tank and a cooling water circulation mechanism. The bottom of the embossing roller is soaked in the groove of the cooling water tank and excess water is squeezed out by the water squeezing mechanism. The cooling water is circulated and cooled in combination with water cooling equipment and a pump.
Effectively reduce the temperature of the embossing roller, ensure the pattern clarity and thickness of the composite film, and improve the product quality of the film laminating machine.
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Figure CN223456467U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to film laminating machine technical field especially relates to a cooling device for embossing roller. BACKGROUND
[0002] Film laminating machine is the prior art commonly used film composite processing equipment.
[0003] Taking the operation of three-layer film laminating film laminating machine as an example, the operation process of the film laminating machine is as follows: three-layer film respectively after preheating of bottom film roller group, middle film roller group and face film roller group, is laminated together and is heated by passing first pressure rubber roller and big cylinder roller, then is laminated when passing second pressure rubber roller, and the laminated composite film is heated by high temperature when passing conveying roller group, and is treated by constant temperature heating through heating cover device when leaving conveying roller group, then is embossed by embossing roller and auxiliary roller after the composite film is embossed and is cooled and shaped by cooling roller, and finally is wound by winding mechanism and completes processing.
[0004] Because the composite film has received multiple heating before passing embossing roller, so the material temperature of the composite film contacting with the embossing roller is relatively high, which makes the embossing roller absorb a large amount of heat when embossing the composite film, and the temperature of the embossing roller is rising constantly with the increase of the length of the composite film roll pressed by the embossing roller, if the temperature of the embossing roller is not reduced in time, the temperature of the embossing roller will be too high, and the composite film contacting with the embossing roller will be softened due to the too high temperature, which leads to the phenomenon that the pattern of the composite film is not clear, and even the phenomenon that the composite film is stretched and thinned due to the too high temperature, which affects the product quality output by the film laminating machine. SUMMARY
[0005] In view of the above problems, the utility model aims at providing a cooling device for embossing roller to solve the problem of too high temperature of the embossing roller and affect the product quality output by the film laminating machine.
[0006] To achieve the purpose, the utility model adopts the following technical scheme:
[0007] A cooling device for embossing roller, comprising a cooling water tank and a cooling water circulating mechanism;
[0008] The cooling water tank is arranged directly below the embossing roller, and the cooling water tank is provided with a groove; the groove is provided with a water inlet and a water outlet;
[0009] The groove is recessed downward on the top surface of the cooling water tank, and the groove is used for storing circulating cooling water to soak the bottom of the embossing roller and reduce the surface temperature of the embossing roller;
[0010] The output end and the input end of the cooling water circulating mechanism are connected with the water inlet and the water outlet respectively through pipes.
[0011] Further, the water squeezing mechanism comprises a squeezing roller;
[0012] The wheel surface of the squeezing roller is used to abut against the roller surface of the embossing roller from the side to squeeze out the water on the roller surface of the embossing roller.
[0013] Further, the water squeezing mechanism further comprises a crank connecting rod and a first lifting cylinder;
[0014] The crank connecting rod is located on the side of the squeezing roller away from the embossing roller, and the two ends of the crank connecting rod extend obliquely upwards respectively, and the middle part of the crank connecting rod is bent downwards;
[0015] The first lifting cylinder is installed close to the side of the crank connecting rod away from the embossing roller, the output end of the first lifting cylinder extends upwards and is connected with one end of the crank connecting rod, the other end of the crank connecting rod is connected with the rotating shaft of the squeezing roller, and the middle part of the crank connecting rod is rotatably fixed to the installation ground.
[0016] Further, the water squeezing mechanism further comprises a second lifting cylinder;
[0017] The second lifting cylinder is installed directly below the cooling water tank, and the output end of the second lifting cylinder extends upwards and supports the bottom of the cooling water tank.
[0018] Specifically, the cooling water circulating mechanism comprises a water storage tank, a cooling water conveying pipeline, a water to be cooled conveying pipeline, a drainage pipeline and a water cooling device;
[0019] The water storage tank is arranged close to the device using the embossing roller, the input end of the drainage pipeline is connected with the water outlet, and the output end of the drainage pipeline is connected with the water inlet of the water storage tank;
[0020] The input end of the water to be cooled conveying pipeline is connected with the water outlet of the water storage tank, and the output end of the water to be cooled conveying pipeline is connected with the input end of the water cooling device;
[0021] The input end of the cooling water conveying pipeline is connected with the output end of the water cooling device, and the output end of the cooling water conveying pipeline is connected with the water inlet.
[0022] Further, the cooling water circulating mechanism further comprises a first water pump and a second water pump;
[0023] The first water pump is installed in the cooling water conveying pipeline;
[0024] The second water pump is installed on the water pipeline to be cooled.
[0025] The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine.
[0027] Figure 2 The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine.
[0028] Wherein: the embossing roller 1; the cooling water tank 2; the water squeezing mechanism 3; the second lifting cylinder 4; the cooling water circulation mechanism 5; the groove 21; the extrusion roller 31; the crank connecting rod 32; the first lifting cylinder 33; the water storage tank 51; the first water pump 52; the second water pump 53; the cooling water conveying pipeline 54; the water pipeline to be cooled 55; the water drainage pipeline 56; the water inlet 211; the water outlet 212. DETAILED DESCRIPTION
[0029] The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine. Figures 1-2 The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine.
[0030] The drawings are only used for illustrative description, and cannot be understood as the limitation of the patent; in order to better illustrate the embodiment, some components of the drawings are omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some known structures and their descriptions in the drawings can be omitted.
[0031] In the description of the utility model, it should be explained that, unless there is definite stipulation and limitation, the term "installation", "connection" should be understood broadly, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can say that two elements inside are connected. For ordinary skilled in the art, the above-mentioned terms can be understood in the specific meaning of the utility model.
[0032] The technical scheme of the cooling device for the embossing roller has the beneficial effects that the cooling water circulation mechanism sends the circulating cooling water below the room temperature to the cooling water tank, and the bottom of the embossing roller is soaked in the groove of the cooling water tank, so that the temperature of the rotating embossing roller can be effectively reduced, thereby guaranteeing the product quality output by the film laminating machine.
[0033] The cooling water trough 2 is arranged directly below the embossing roller 1 and is provided with a groove 21 ; the groove 21 is provided with a water inlet 211 and a water outlet 212 ;
[0034] The groove 21 is sunken downwardly on the top surface of the cooling water tank 2, and the groove 21 is used to store circulating cooling water to soak the bottom of the embossing roller 1 and reduce the surface temperature of the embossing roller 1;
[0035] The output end and the input end of the cooling water circulation mechanism 5 are respectively connected to the water inlet 211 and the water outlet 212 through pipes.
[0036] Figure 1 This is a structural schematic diagram of an embodiment of a cooling device for an embossing roller according to the present invention. Figure 2 This is a schematic structural diagram of an embodiment of the cooling water tank 2 of the present invention.
[0037] When in use, the cooling water circulation mechanism 5 is turned on and circulating cooling water below room temperature is delivered to the cooling water tank 2 so that the bottom of the embossing roller 1 is immersed in the groove 21 and the circulating cooling water output by the cooling water tank 2 cools the rotating embossing roller 1.
[0038] Furthermore, it also includes a water squeezing mechanism 3, and the water squeezing mechanism 3 includes a squeezing roller 31;
[0039] The wheel surface of the squeezing roller 31 is used to contact the roller surface of the embossing roller 1 from the side to squeeze out the water on the roller surface of the embossing roller 1.
[0040] like Figure 1 As shown, the water on the roller surface of the embossing roller 1 is squeezed out by the squeezing roller 31 , so as to prevent the water on the roller surface of the embossing roller 1 from affecting the embossing effect of the embossing roller 1 .
[0041] Furthermore, the water squeezing mechanism 3 further includes a crank connecting rod 32 and a first lifting cylinder 33;
[0042] The crank connecting rod 32 is located on the side of the squeezing roller 31 away from the embossing roller 1; both ends of the crank connecting rod 32 extend obliquely upward, and the middle portion of the crank connecting rod 32 is bent downward;
[0043] The first lifting cylinder 33 is installed near the side of the crank connecting rod 32 away from the pressure roller 31; the output end of the first lifting cylinder 33 extends upward and is axially connected to one end of the crank connecting rod 32; the other end of the crank connecting rod 32 is axially connected to the rotating shaft of the squeezing roller 31; the middle part of the crank connecting rod 32 is rotatably fixed to the installation ground.
[0044] like Figure 1As shown, when the squeezing roller 31 needs to be used to squeeze out moisture from the roller surface of the embossing roller 1, the first lifting cylinder 33 is started, the output end of the first lifting cylinder 33 rises upward, and drives one end of the crank connecting rod 32 to rotate clockwise around the rotating shaft connected to the middle of the crank connecting rod 32, so that the other end of the crank connecting rod 32 moves downward, thereby pushing the squeezing roller 31 downward to press against the roller surface of the embossing roller 1.
[0045] On the contrary, when it is necessary to stop using the extrusion roller 31 to squeeze out moisture from the roller surface of the embossing roller 1, the first lifting cylinder 33 is turned off, the output end of the first lifting cylinder 33 is lowered downward, and drives one end of the crank connecting rod 32 to rotate counterclockwise around the rotating shaft connected to the middle of the crank connecting rod 32, so that the other end of the crank connecting rod 32 moves upward, thereby pushing the extrusion roller 31 upward away from the roller surface of the embossing roller 1.
[0046] Furthermore, it also includes a second lifting cylinder 4;
[0047] The second lifting cylinder 4 is installed directly below the cooling water tank 2 , and the output end of the second lifting cylinder 4 extends upward and supports the bottom of the cooling water tank 2 .
[0048] like Figure 1 As shown, when the roller surface of the embossing roller 1 needs to be cooled, the second lifting cylinder 4 is started first, the output end of the second lifting cylinder 4 rises upward, and drives the cooling water trough 2 to rise, so that the bottom of the embossing roller 1 is immersed in the groove 21 of the cooling water trough 2, and then the cooling water circulation mechanism 5 is started, and circulating cooling water can be transported to the groove 21 through the cooling water circulation mechanism 5 to reduce the roller surface temperature of the embossing roller 1.
[0049] When it is necessary to stop cooling the roller surface of the embossing roller 1, the cooling water circulation mechanism 5 is closed and the second lifting cylinder 4 is shut down. The output end of the second lifting cylinder 4 is lowered downward, and the cooling water tank 2 is driven to lower and reset.
[0050] Specifically, the cooling water circulation mechanism 5 includes a water storage tank 51, a cooling water delivery pipe 54, a to-be-cooled water delivery pipe 55, a drainage pipe 56 and a water cooling device;
[0051] The water storage tank 51 is arranged close to the equipment using the embossing roller 1, the input end of the drainage pipe 56 is connected to the water outlet 212, and the output end of the drainage pipe 56 is connected to the water inlet of the water storage tank 51;
[0052] The input end of the to-be-cooled water delivery pipe 55 is connected to the drain outlet of the water storage tank 51, and the output end of the to-be-cooled water delivery pipe 55 is connected to the input end of the water cooling device;
[0053] The input end of the cooling water delivery pipe 54 is connected to the output end of the water cooling device, and the output end of the cooling water delivery pipe 54 is connected to the water inlet 211 .
[0054] like Figure 1 As shown, circulating cooling water can be delivered to the groove 21 of the cooling water tank 2 through the water storage tank 51, the cooling water delivery pipe 54, the cooling water delivery pipe 55, the drainage pipe 56 and the water cooling equipment to meet the cooling demand of the embossing roller 1.
[0055] By controlling the water level of the water tank 51, water shortage in the groove 21 can be avoided. The cooling effect of the embossing roller 1 can also be evaluated by detecting the water temperature discharged to the water tank 51 from the output end of the drainage pipe 56, thereby improving the convenience of operation.
[0056] Furthermore, the cooling water circulation mechanism 5 further includes a first water pump 52 and a second water pump 53;
[0057] The first water pump 52 is installed in the cooling water delivery pipe 54;
[0058] The second water pump 53 is installed in the cooling water delivery pipeline 55 .
[0059] like Figure 1 As shown, the first water pump 52 and the second water pump 53 can respectively increase the delivery water pressure of the cooling water delivery pipeline 54 and the to-be-cooled water delivery pipeline 55 to ensure the uninterrupted supply of circulating cooling water to the cooling water tank 2.
[0060] In summary, if Figures 1-2 In the embodiment of the utility model shown, the cooling device for the embossing roller transports circulating cooling water below room temperature to the cooling water tank 2 through the cooling water circulation mechanism 5, and immerses the bottom of the embossing roller 1 in the groove 21 of the cooling water tank 2, which can effectively reduce the temperature of the rotating embossing roller 1, thereby ensuring the quality of the products output by the film laminating machine.
[0061] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific implementations of the present invention without inventive effort, and such implementations will fall within the scope of protection of the present invention.
Claims
1. A cooling device for an embossing roll, characterized in that The cooling water tank and the cooling water circulation mechanism are provided; The cooling water tank is arranged directly below the embossing roller, and is provided with a groove; The groove is concave downward from the top surface of the cooling water tank, and is used for storing the circulating cooling water to soak the bottom of the embossing roller and reduce the surface temperature of the embossing roller; The output end and the input end of the cooling water circulation mechanism are respectively connected with the water inlet and the water outlet through pipelines.
2. The temperature reducing device for an embossing roll according to claim 1, characterized in that, The water squeezing mechanism comprises a squeezing roller; The wheel surface of the squeezing roller is used to abut the roller surface of the embossing roller from the side to squeeze out the water on the roller surface of the embossing roller.
3. The temperature reducing device for an embossing roll according to claim 2, characterized in that The water squeezing mechanism further comprises a crank connecting rod and a first lifting cylinder; The crank connecting rod is located on the side of the squeezing roller away from the embossing roller, and the two ends of the crank connecting rod extend upwardly and downwardly respectively, and the middle part of the crank connecting rod is bent downwardly; The first lifting cylinder is installed on the side of the crank connecting rod away from the embossing roller, the output end of the first lifting cylinder extends upwardly and is connected with one end of the crank connecting rod, the other end of the crank connecting rod is connected with the rotating shaft of the squeezing roller, and the middle part of the crank connecting rod is rotatably fixed to the installation ground.
4. The temperature reducing device for an embossing roll according to claim 1, characterized by The water squeezing mechanism further comprises a second lifting cylinder; The second lifting cylinder is installed directly below the cooling water tank, and the output end of the second lifting cylinder extends upwardly and supports the bottom of the cooling water tank.
5. The temperature reducing device for an embossing roll according to claim 1, wherein The cooling water circulation mechanism comprises a water storage tank, a cooling water conveying pipeline, a to-be-cooled water conveying pipeline, a drainage pipeline and a water cooling device; The water storage tank is arranged near the device using the embossing roller, the input end of the drainage pipeline is connected with the water outlet, and the output end of the drainage pipeline is connected with the water inlet of the water storage tank; The input end of the to-be-cooled water conveying pipeline is connected with the drainage outlet of the water storage tank, and the output end of the to-be-cooled water conveying pipeline is connected with the input end of the water cooling device; The input end of the cooling water conveying pipeline is connected with the output end of the water cooling device, and the output end of the cooling water conveying pipeline is connected with the water inlet.
6. The temperature reducing device for an embossing roll according to claim 5, characterized in that The cooling water circulation mechanism further comprises a first water pump and a second water pump; The first water pump is installed on the cooling water conveying pipeline; The second water pump is installed on the to-be-cooled water conveying pipeline.