Sequencing and loading equipment for springs
By designing automated spring loading equipment and using vibration conveying and pushing modules to achieve automatic sorting and loading of springs, the problem of manual reliance on spring loading in high-speed rail brake pads was solved, the degree of automation was improved and costs were reduced.
Patent Information
- Application Number
- CN202422989685.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The sorting and loading of springs in high-speed rail brake pads mainly rely on manual operation, resulting in problems such as large manpower occupation, long time consumption and high cost.
An automated spring loading equipment consisting of a vibration plate, a linear track, a linear vibrator, a pusher cylinder, and a detection sensor was designed. The equipment realizes automatic sorting and loading of springs into spring clips through vibration conveying and pushing modules, thus reducing manual intervention.
It greatly reduces manpower occupation, reduces labor intensity, improves the automation degree of the loading process, and reduces production costs.
Smart Images

Figure CN223457645U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spring loading equipment technical field, especially a kind of sequencing loading equipment of spring. BACKGROUND
[0002] At present, the sequencing loading of spring in high-speed rail brake pad mostly uses the mode that spring is placed into spring clamp by artificial, occupies a large amount of artificial, consumes long time, artificial work is tedious, and overall production cost is high. SUMMARY
[0003] According to the utility model embodiment, a kind of sequencing loading equipment of spring is provided, including:
[0004] frame body,
[0005] conveying module, conveying module is set on frame body, for directional conveying spring;
[0006] pushing material module, pushing material module is connected with conveying module;
[0007] at least one spring clamp, spring clamp is connected with pushing material module, for containing spring;
[0008] at least one mounting bracket, mounting bracket is detachably movably connected with spring clamp;
[0009] spring is into pushing material module by conveying module, and pushing material module is pushed into spring clamp by spring.
[0010] Further, conveying module includes: vibration disc, straight line track and linear vibrator;
[0011] vibration disc is set on frame body;
[0012] one end of straight line track is communicated with the output end of vibration disc;
[0013] linear vibrator is set below straight line track.
[0014] Further, pushing material module includes: first fixed frame, pushing material cylinder and push plate;
[0015] first fixed frame is connected with frame body, and support platform is set on first fixed frame;
[0016] pushing material cylinder is set on first fixed frame, and output end is connected with push plate, can push push plate movement;
[0017] push plate is slidably connected with support platform, and push plate is provided with material groove and first positioning slot, material groove and spring are matched, and outlet of straight line track is connected.
[0018] Further, spring clamp includes: body, body is hollow, limit plate is set in body, and limit pin shaft is set in the bottom of limit plate.
[0019] Further, the mounting bracket is connected with the first fixing frame, a pair of guide keys are arranged on the mounting bracket, and a pair of sliding grooves are arranged on the two sides of the body of the spring clamp and are slidably connected with the pair of guide keys.
[0020] Further, the first detection sensor is arranged on one side of the spring clamp and is connected with the first fixing frame.
[0021] Further, the second detection sensor is arranged on the bottom of the spring clamp and is connected with the first fixing frame.
[0022] Further, the soundproof box is arranged on the conveying module.
[0023] The spring sorting and loading equipment according to the embodiment of the utility model greatly reduces the occupation of artificial in spring loading process, reduces the labor intensity of workers, improves the automation degree of spring loading process, and reduces the production cost.
[0024] It is to be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further explanation of the subject technology claimed. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a structural schematic view according to the embodiment of the utility model;
[0026] Figure 2 It is a structural schematic view according to the embodiment of the utility model after removing the soundproof box;
[0027] Figure 3 It is an enlarged view of A of Figure 2
[0028] Figure 4 It is an enlarged view of B of Figure 2 It is a structural schematic view after removing the conveying module and the frame body;
[0029] Figure 5 It is an enlarged view of C of Figure 4
[0030] Figure 6 It is an enlarged view of D of Figure 4
[0031] Figure 7 It is a structural schematic view of the spring clamp according to the embodiment of the utility model. DETAILED DESCRIPTION
[0032] The preferred embodiments of the utility model will be described in detail below with reference to the drawings, and the utility model will be further described.
[0033] First, combine Figures 1-7 The present invention provides a spring sorting and loading device according to an embodiment of the present invention, which is used in the technical field of spring loading devices and has a wide range of application scenarios.
[0034] like Figures 1-7 As shown, the spring sorting and loading device according to the embodiment of the present invention comprises:
[0035] Frame 1,
[0036] The conveying module 2 is arranged on the frame 1 and is used for directionally conveying the spring 6;
[0037] Pushing module 3, which is connected to the conveying module 2;
[0038] At least one spring clip 4, which is connected to the pusher module 3 and is used to hold the spring 6;
[0039] At least one mounting bracket 5, the mounting bracket 5 is detachably connected to the spring clip 4 to facilitate removal of the spring clip 4;
[0040] The spring 6 is fed into the pushing module 3 through the conveying module 2 , and the pushing module 3 pushes the spring 6 into the spring clamp 4 .
[0041] Further, if Figure 2 As shown, in this embodiment, the conveying module 2 includes: a vibration plate 21, a linear track 22 and a linear vibrator 23;
[0042] The vibration plate 21 is arranged on the frame 1;
[0043] One end of the linear track 22 is connected to the output end of the vibration plate 21;
[0044] The linear vibrator 23 is provided below the linear rail 22 .
[0045] Further, if Figures 3-6 As shown, in this embodiment, the pushing module 3 includes: a first fixing frame 31, a pushing cylinder 32 and a pushing plate 33;
[0046] The first fixing frame 31 is connected to the frame body 1, and a supporting platform 311 is provided on the first fixing frame 31;
[0047] The push cylinder 32 is arranged on the first fixed frame 31, and the output end is connected to the push plate 33, which can push the push plate 33 to move;
[0048] The push plate 33 is slidably connected to the support platform 311. The push plate 33 is provided with a material groove 331 and a first positioning groove 332. The material groove 331 matches the spring 6 and is connected with the outlet of the linear track 22. The spring 6 enters the material groove 331 at a specific position, and the push plate 33 pushes the spring 6 into the spring clip 4. The material groove 331 can effectively prevent the spring 6 from rotating during the pushing process, so that the spring 6 can be smoothly installed into the spring clip 4; the first positioning groove 332 is used to cooperate with the spring clip 4.
[0049] Further, if Figure 7 As shown, in this embodiment, the spring clip 4 includes: a main body 41, the main body 41 is hollow, a limit plate 42 is set in the main body 41, the limit plate 42 is used to limit the position of the spring 6, and a limit pin 43 is set at the bottom of the limit plate 42, and the limit pin 43 is used to limit the position of the spring 6.
[0050] Further, if Figure 6 As shown, in this embodiment, the mounting bracket 5 is connected to the first fixing bracket 31, and a pair of guide keys 51 are provided on the mounting bracket 5. A pair of slide grooves 411 are provided on both sides of the body 41 of the spring clip 4. The pair of slide grooves 411 are respectively slidably connected to the pair of guide keys 51 to fix the spring clip 4.
[0051] Further, if Figure 3 、 5 As shown, in this embodiment, it also includes: a first detection sensor 7, which is arranged on the top side of the spring clip 4 and is connected to the first fixing frame 31, and is used to detect whether the spring clip 4 is full of springs 6. When it is detected that it is full, the system alarms to remind the worker to replace the spring clip 4.
[0052] Further, if Figure 1 、 6 As shown, in this embodiment, it also includes: a second detection sensor 8, which is arranged at the bottom of the spring clip 4 and connected to the first fixing bracket 31, and is used to detect whether the spring clip 4 is installed in place.
[0053] Further, if Figure 1 As shown, in this embodiment, it also includes: a sound insulation box 9, which is set on the conveying module 2 to reduce noise.
[0054] Working principle: The spring 6 enters the material groove 331 of the push plate 33 at a specific position through the vibrating plate 21 and the linear track 22. The pushing cylinder 32 drives the push plate 33 to push the spring 6 into the spring clamp 4. When the spring clamp 4 is full of springs 6, the first position sensor sends a signal to the system, and the system prompts the worker to replace the spring clamp 4.
[0055] Above, refer to Figures 1-7The spring sequencing and loading equipment according to the embodiment of the utility model greatly reduces the occupation of artificial in spring 6 loading process, reduces the labor intensity of workers, improves the automation degree of spring 6 loading process, and reduces the production cost.
[0056] It should be noted that in the present specification, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the elements defined by the statement "containing" do not exclude the presence of other identical elements in the process, method, article or equipment including the elements.
[0057] Although the content of the utility model has been described in detail by the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.
Claims
1. A spring sequencing and loading apparatus, characterized by, The utility model relates to a spring feeding device, which comprises the following components: a frame body, a conveying module arranged on the frame body for directional conveying of springs, a pushing module connected to the conveying module, at least one spring holder connected to the pushing module for containing the springs, at least one mounting bracket detachably connected to the spring holder, the springs are fed into the pushing module through the conveying module, and the pushing module pushes the springs into the spring holder.
2. The sequencing and loading apparatus for springs of claim 1 wherein, The conveying module comprises a vibrating disc, a linear track, and a linear vibrator. The vibrating disc is arranged on the frame body. One end of the linear track is in communication with the output end of the vibrating disc. The linear vibrator is arranged below the linear track.
3. The sequencing and loading apparatus for springs of claim 2, wherein, The pushing module comprises a first fixing frame, a pushing cylinder, and a pushing plate. The first fixing frame is connected to the frame body, and a support platform is arranged on the first fixing frame. The pushing cylinder is arranged on the first fixing frame, and the output end of the pushing cylinder is connected to the pushing plate to drive the pushing plate to move. The pushing plate is in sliding connection with the support platform, and the pushing plate is provided with a material groove and a first positioning groove.
4. The sequencing and loading apparatus for springs of claim 3, wherein, The spring holder comprises a body, which is hollow, and a limiting plate arranged in the body.
5. The sequencing and loading apparatus for springs of claim 4 wherein, The mounting bracket is connected to the first fixing frame, and a pair of guide keys are arranged on the mounting bracket.
6. The sequencing and loading apparatus for springs of claim 3 wherein, A pair of sliding grooves are arranged on both sides of the body of the spring holder, and the pair of sliding grooves are in sliding connection with the pair of guide keys, respectively.
7. The sequencing and loading apparatus for springs of claim 3 wherein, The spring feeding device further comprises a first detection sensor arranged on one side of the spring holder and connected to the first fixing frame.
8. The sequencing and loading apparatus for springs of claim 1 wherein, The spring feeding device further comprises a second detection sensor arranged at the bottom of the spring holder and connected to the first fixing frame. The spring feeding device further comprises a soundproof box arranged on the conveying module.