Wax storage pool and winding machine

Through the liquid wax transfer and solidification method, combined with the wax storage tank and heater design, the problem of uneven waxing on the yarn caused by the change of the outer diameter of the wax rod is solved, and the uniformity and constant thickness of the wax on the yarn are achieved.

CN223457934UActive Publication Date: 2025-10-21FOSHAN HUAFENG TEXTILE CO LTD
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Patent Information

Application Number
CN202423057730.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing winding machines, the reduction in the outer diameter of the wax rod leads to a thinner wax layer, which causes uneven waxing on the yarn.

Method used

Liquid wax is transferred and solidified. The wax transfer roller and wax storage tank are designed, combined with heaters and temperature sensors to ensure that the wax remains liquid and is evenly coated on the yarn. A wax scraper and wax roller are used to control the thickness of the wax layer.

Benefits of technology

The yarn is waxed evenly and the thickness of the wax layer is constant, which solves the problem of uneven waxing caused by changes in the outer diameter of the wax rod and improves the uniformity and quality of the yarn waxing.

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Abstract

The utility model relates to the technical field of yarn waxing, and discloses a wax storage pool and a winding machine. The wax transfer roller is positioned on the lower side of the bottom plate; the side blocking assembly comprises a connecting column, a side plate and a first spring, the connecting column is fixedly connected with the bottom plate, a sliding groove is formed in the side plate, a fixing column is arranged on the connecting column, the fixing column extends into the sliding groove to enable the side plate to slide towards the wax rotating roller along the fixing column, and the first spring is arranged between the fixing column and the side plate to enable the side plate to abut against the wax rotating roller; the number of the side blocking assemblies is two, and the two side plates, the bottom plate and the wax rotating roller jointly form a wax storage groove; and a heater. The two sets of side blocking assemblies arranged on the wax storage pool, the wax rotating roller and the bottom plate jointly form a material storage groove, so that liquid wax can be sent out when the wax rotating roller rotates; and the heater is arranged to heat the material storage tank so as to ensure that the wax in the wax storage tank is kept in a liquid state and the wax can be sent out by the wax conversion roller.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of yarn waxing, particularly relates to a wax storage pool and a bobbin winder. BACKGROUND

[0002] The bobbin winder will also be equipped with an auxiliary device to wax the yarn while arranging the yarn. For example, the utility model patent with the publication number CN213505364U and the name of a bobbin winder applied by the applicant recently is equipped with a waxing assembly to wax the yarn. However, the applicant found in the process of using that, in the structure, the waxing mode of the first spring tightly pressing the cylindrical wax stick to contact the yarn, as the wax stick is consumed, the outer diameter of the wax stick gradually decreases, and the contact stroke of the wax stick and the yarn gradually decreases, which will cause the problem that the wax layer gradually thins.

[0003] In order to improve the above problem, the applicant proposes a related scheme, which waxes the yarn through the mode of liquid wax transfer and solidification, and there is no related wax storage pool on the market at present. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving one of the technical problems in the prior art.

[0005] The first aspect of the utility model provides a wax storage pool, which comprises:

[0006] A rack;

[0007] A bottom plate arranged on the rack;

[0008] A wax roller rotatably arranged on the rack, wherein the wax roller is located on the lower side of the bottom plate;

[0009] A side blocking assembly comprising a connecting column, a side plate and a first spring, wherein the connecting column is fixedly connected to the bottom plate, the side plate is provided with a sliding groove, the connecting column is provided with a fixing column, the fixing column extends into the sliding groove to make the side plate slide along the fixing column towards the wax roller, and the first spring is arranged between the fixing column and the side plate to make the side plate abut against the wax roller; the number of the side blocking assemblies is two, the two side blocking assemblies are arranged apart along the axial direction of the wax roller, and the side plate, the bottom plate and the wax roller included in the two side blocking assemblies jointly form a wax storage groove;

[0010] A heater arranged on the rack and used for heating and keeping warm in the wax storage groove.

[0011] The utility model discloses a beneficial effect: two groups of side stop components with wax roller and bottom plate are configured to the wax storage pool and form the storage groove together, wherein the wax roller is located at the downside of the bottom plate, and the wax roller always keeps the state of contacting with the liquid wax in the storage groove, so that the liquid wax can be sent out when the wax roller rotates; the heater is arranged to heat the storage groove, so that the wax in the wax storage groove keeps liquid state, and the wax can be sent out by the wax roller.

[0012] As some sub-schemes of the above technical scheme, the bottom plate is provided with a width adjusting guide rail, and the connecting column is provided with a width adjusting groove.

[0013] As some sub-schemes of the above technical scheme, the heater is a plate-shaped part, and the heater is located at the downside of the bottom plate.

[0014] As some sub-schemes of the above technical scheme, the bottom plate is placed on the heater and can slide towards the wax roller along the heater, the bottom plate is provided with a fixing block, a second spring is arranged between the fixing block and the bottom plate, one end of the second spring abuts against the fixing block, and the other end of the second spring abuts against the bottom plate, and the second spring keeps the bottom plate abutting against the wax roller.

[0015] As some sub-schemes of the above technical scheme, the wax storage pool further comprises a temperature sensor, the temperature sensor is arranged on the side plate, and the temperature sensor is signal connected with the heater.

[0016] As some sub-schemes of the above technical scheme, a wear-resistant block is detachably connected to one side of the bottom plate adjacent to the wax roller, and the wear-resistant block abuts against the wax roller.

[0017] As some sub-schemes of the above technical scheme, the wear-resistant block is made of high manganese steel.

[0018] The second aspect of the utility model provides a winding machine, which comprises:

[0019] The wax storage pool in any one of the above first aspects;

[0020] A yarn unwinding mechanism is arranged on the frame and is used for unwinding yarn;

[0021] A yarn winding mechanism is arranged on the frame and is used for winding yarn;

[0022] The first motor, the waxing roller, the wax scraping plate and the cooling mechanism, the first motor is arranged on the frame, the first motor is used for driving the waxing roller to rotate, the waxing roller is located on the side of the wax rotating roller, the waxing roller is used for receiving the liquid wax of the wax rotating roller, and the yarn is waxed after the cooling structure is cooled into solid wax, the wax scraping plate is connected with the frame, and the wax scraping gap is arranged between the wax scraping plate and the waxing roller.

[0023] The second aspect of the utility model has the advantages that: the waxing mechanism of the winding machine is used for waxing by transferring the liquid wax to the yarn through the waxing roller, the outer diameter of the wax layer is basically unchanged during the whole waxing process, the contact stroke of the wax and the yarn is basically unchanged, the yarn is evenly waxed, the problem of uneven waxing caused by the change of the outer diameter of the wax stick is improved, and the wax scraping gap between the wax scraping plate and the waxing roller ensures that the thickness of the wax layer attached to the waxing roller is relatively constant.

[0024] Additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or will be understood by the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0025] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of the embodiments, with reference to the following drawings, in which:

[0026] Figure 1 It is the isometric view of the wax storage pool of the utility model, and the wax scraping plate is hidden in the figure;

[0027] Figure 2 Figure 1 It is the enlarged view of the middle A part;

[0028] Figure 3 It is the sectional view of the winding machine of the utility model.

[0029] In the drawings: 1 - bottom plate; 10 - wax storage groove; 11 - width adjusting guide rail; 12 - fixed block;

[0030] 2 - wax rotating roller;

[0031] 31 - connecting column; 311 - width adjusting groove; 32 - side plate; 33 - first spring;

[0032] 4 - heater; 41 - temperature sensor;

[0033] 5 - second spring;

[0034] 6 - wear-resistant block;

[0035] 71 - pay-off mechanism; 72 - winding mechanism;

[0036] 81 - waxing roller; 82 - wax scraping plate; 83 - cooling mechanism;

[0037] 91 - liquid wax; 92 - wax layer. DETAILED DESCRIPTION

[0038] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, are for the purpose of explanation only and are not to be construed as limiting the present application.

[0039] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0040] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be broadly understood, and the skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0041] The embodiments of the present application are described below in combination with Figures 1 to 3 The embodiments of the present application are described below in combination with

[0042] The present embodiment relates to a wax storage tank and a bobbin winder,

[0043] The wax storage tank in the present embodiment comprises:

[0044] A frame;

[0045] A bottom plate 1 is arranged on the frame;

[0046] A wax rotating roller 2 is rotatably arranged on the frame, and the wax rotating roller 2 is located on the lower side of the bottom plate 1;

[0047] The side stop assembly comprises a connecting column 31, a side plate 32 and a first spring 33, the connecting column 31 is fixedly connected with the bottom plate 1, the side plate 32 is provided with a sliding groove, the connecting column 31 is provided with a fixing column, the fixing column extends into the sliding groove to make the side plate 32 slide along the fixing column to the wax roller 2, and the first spring 33 is arranged between the fixing column and the side plate 32 to make the side plate 32 keep abutting against the wax roller 2; the number of the side stop assembly is two groups, and the two groups of side stop assemblies are arranged in the axial direction of the wax roller 2, and the side plate 32, the bottom plate 1 and the wax roller 2 included in the two groups of side stop assemblies jointly form the wax storage groove 10.

[0048] The heater 4 is arranged on the rack and is used for heating and keeping warm in the wax storage groove 10.

[0049] The two groups of side stop assemblies, the wax roller 2 and the bottom plate 1 jointly form the storage groove, the wax roller 2 is located on the lower side of the bottom plate 1, and the wax roller 2 always keeps in contact with the liquid wax 91 in the storage groove, so that the liquid wax 91 can be sent out when the wax roller 2 rotates; the heater 4 can heat the storage groove to ensure that the wax in the wax storage groove 10 keeps in liquid state and can be sent out by the wax roller 2.

[0050] In order to adapt to the needs of different yarn arrangement widths, the bottom plate 1 is provided with a width adjusting guide rail 11, the connecting column 31 is provided with a width adjusting groove 311, and the width adjusting guide rail 11 is in sliding connection with the width adjusting groove 311. The spacing between the two side plates 32 limits the output width of the wax layer 92, and when the connecting column 31 slides along the width adjusting groove 311, the spacing between the two side plates 32 changes, so that the output width of the wax layer 92 can be conveniently adjusted.

[0051] After adjustment, the fixed structure of the connecting column 31 and the width adjusting guide rail 11 can adopt the following mode, for example, as shown in Figure 2 The width adjusting guide rail 11 is configured as a structure similar to “T”, and the shape of the width adjusting groove 311 is matched with the width adjusting guide rail 11, so that the width adjusting groove 311 and the width adjusting guide rail 11 only have the freedom degree of translation along the axis direction of the wax roller 2 in the sliding connection state; a screw hole is formed in the connecting column 31 and communicated with the width adjusting guide rail 11, a screw is screwed into the screw hole, the tail of the screw abuts against the width adjusting guide rail 11, and then the connecting column 31 is locked on the width adjusting guide rail 11. When it is necessary to readjust the position of the side plate 32, the screw is only loosened to slide the side plate 32 to adjust the position of the side plate 32.

[0052] Specifically, the heater 4 is a plate-shaped component, and the heater 4 is located on the lower side of the base plate 1. The heater 4 is a plate-shaped component and is located on the lower side of the base plate 1. The heater 4 indirectly heats the storage tank through the base plate 1, which helps to maintain a higher temperature on the side of the storage tank close to the wax roller 2, so as to ensure that the liquid wax 91 in the storage tank remains in a molten state.

[0053] In order to prevent the wax storage tank 10 from leaking, the base plate 1 is placed on the heater 4 and can slide along the heater 4 toward the wax transfer roller 2. A fixed block 12 is provided on the base plate 1. A second spring 5 is provided between the fixed block 12 and the base plate 1. One end of the second spring 5 abuts against the fixed block 12, and the other end abuts against the base plate 1. The second spring 5 keeps the base plate 1 in contact with the wax transfer roller 2.

[0054] To prevent the temperature of the wax storage tank from being too low or too high, the wax storage tank also includes a temperature sensor 41, located on the side panel 32 and connected to the heater 4. The temperature sensor 41 allows for timely monitoring of the temperature of the liquid wax 91 within the storage tank, maintaining the temperature within the storage tank at a constant level via the heater 4. It is understood that in order for the heater 4 to control the temperature via the temperature sensor 41, a control board should also be provided. This control board can be a conventional control board such as an STM32, as is known in the art. This board controls the heating power or heating time of the heater 4 based on the temperature signal fed back by the temperature sensor 41, thereby maintaining the liquid wax 91 within a certain temperature range.

[0055] The base plate 1 needs to maintain contact with the wax roller 2 to prevent leakage from the storage tank, and is prone to wear over long periods of operation. To this end, a wear-resistant block 6 is detachably attached to the side of the base plate 1 adjacent to the wax roller 2, which abuts against the roller 2. The base plate 1 is in contact with the roller 2 through the wear-resistant block 6, so if wear occurs, only the wear-resistant block 6 needs to be replaced, without having to replace the entire base plate 1. This makes maintenance both convenient and cost-effective.

[0056] The material of the wear-resistant block 6 is high manganese steel. High manganese steel has extremely high hardness and wear resistance, which can effectively improve the use time and reduce the maintenance frequency.

[0057] The utility model also provides an embodiment of a winding machine, comprising:

[0058] The wax storage tank described in the above embodiment;

[0059] a pay-off mechanism 71, provided on the frame, for paying out yarn;

[0060] a winding mechanism 72, provided on the frame, for winding the yarn;

[0061] The first motor, the waxing roller 81, the wax scraping plate 82 and the cooling mechanism 83, the first motor is arranged on the frame, the first motor is used to drive the waxing roller 81 to rotate, the waxing roller 81 is located on the side of the waxing roller 2, the waxing roller 81 is used to receive the liquid wax 91 of the waxing roller 2, and after cooling to solid wax on the yarn, the wax scraping plate 82 is connected with the frame, and the wax scraping plate 82 is provided with a wax scraping gap between the waxing roller 81, and the wax scraping gap is used to define the thickness of the wax layer 92.

[0062] The waxing mechanism of the winding machine is used to wax by transferring the liquid wax 91 to the yarn through the waxing roller 81, and the outer diameter of the wax layer 92 is basically unchanged during the whole waxing process, the contact stroke of the wax and the yarn is basically unchanged, the yarn is evenly waxed, the problem of uneven waxing caused by the change of the wax stick outer diameter is improved, the wax scraping gap between the wax scraping plate 82 and the waxing roller 81 ensures that the thickness of the wax layer 92 attached to the waxing roller 81 is relatively constant.

[0063] When the winding machine is used, the yarn roll is sleeved on the unwinding mechanism, the thread of the yarn roll is clamped on the lower side of the waxing roller 81 and fixed on the winding mechanism 72, and the cooperation of the unwinding mechanism and the winding mechanism 72 enables the yarn to continuously unwind, wax and wind. The speed matching of the unwinding mechanism and the winding mechanism 72 when the yarn is unwound enables the yarn to keep abutting against the lower side of the waxing roller 81. While the yarn is unwound and wound, the waxing roller 81 rotates clockwise, the liquid wax 91 in the wax storage tank is brought up, the liquid wax 91 attached to the outer wall of the waxing roller 81 is cooled to the solid wax layer 92 with a certain thickness through the cooling mechanism 83, and the wax layer 92 contacts the yarn to complete the waxing of the yarn.

[0064] The cooling mechanism 83 is an axial flow fan, the axial flow fan is arranged on the frame, the axial flow fan is located between the waxing roller 2 and the wax scraping plate 82, and the axial flow fan is arranged towards the waxing roller 81. The axial flow fan has the advantage of large air volume, and the axial flow fan is arranged between the storage tank and the waxing roller 81, so that the liquid wax 91 is cooled to form the solid wax layer 92 attached to the waxing roller 81, and then the excess part is scraped off through the wax scraping plate 82, which is favorable for better ensuring the constant thickness of the wax layer 92.

[0065] The preferred embodiments of the utility model are specifically described above, but the application is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the application.

Claims

1. A wax storage pit characterized by: It includes: Frame; Bottom plate (1), provided on the frame; Rotary wax roller (2), rotatably provided on the frame, the rotary wax roller (2) is located on the lower side of the bottom plate (1); Side stop assembly, including connecting column (31), side plate (32) and first spring (33), the connecting column (31) is fixedly connected with the bottom plate (1), the side plate (32) is provided with a sliding groove, the connecting column (31) is provided with a fixed column, the fixed column is inserted into the sliding groove, so that the side plate (32) slides along the fixed column to the rotary wax roller (2), the first spring (33) is arranged between the fixed column and the side plate (32), so that the side plate (32) and the rotary wax roller (2) are kept in abutment; the number of the side stop assembly is two, two side stop assemblies are arranged apart along the axis direction of the rotary wax roller (2), the side plate (32), the bottom plate (1) and the rotary wax roller (2) included in the two side stop assemblies together form a wax storage groove (10); Heater (4), provided on the frame, for heating and keeping warm in the wax storage groove (10).

2. A reservoir as claimed in claim 1, wherein: The bottom plate (1) is provided with a width adjusting guide rail (11), and the connecting column (31) is provided with a width adjusting groove (311), the width adjusting guide rail (11) and the width adjusting groove (311) are in sliding connection.

3. A reservoir as claimed in claim 1, wherein: The heater (4) is a plate-shaped part, and the heater (4) is located on the lower side of the bottom plate (1).

4. A reservoir as claimed in claim 3, wherein: The bottom plate (1) is placed on the heater (4) and can slide along the heater (4) to the rotary wax roller (2), the bottom plate (1) is provided with a fixed block (12), a second spring (5) is arranged between the fixed block (12) and the bottom plate (1), one end of the second spring (5) abuts against the fixed block (12), and the other end abuts against the bottom plate (1), the second spring (5) keeps the bottom plate (1) in abutment with the rotary wax roller (2).

5. A reservoir as claimed in claim 1, wherein: The wax storage tank further comprises a temperature sensor (41), the temperature sensor (41) is arranged on the side plate (32), and the temperature sensor (41) is in signal connection with the heater (4).

6. A reservoir as claimed in claim 1, wherein: The side of the bottom plate (1) adjacent to the rotary wax roller (2) is detachably connected with a wear-resistant block (6), and the wear-resistant block (6) abuts against the rotary wax roller (2).

7. A reservoir as claimed in claim 6, wherein: The material of the wear-resistant block (6) is high manganese steel.

8. A winding machine characterized by: It includes: The wax storage tank of any one of claims 1-7; Wire unwinding mechanism (71), provided on the frame, for unwinding yarn; Winding mechanism (72), provided on the frame, for winding yarn; First motor, upper wax roller (81), wax scraping plate (82) and cooling mechanism (83), the first motor is arranged on the frame, the first motor is used to drive the upper wax roller (81) to rotate, the upper wax roller (81) is located beside the rotary wax roller (2), the upper wax roller (81) is used to receive the liquid wax (91) of the rotary wax roller (2), and after cooling to solid wax by the cooling structure, the yarn is waxed, the wax scraping plate (82) is connected with the frame, and the wax scraping plate (82) and the upper wax roller (81) are provided with a wax scraping gap.

Citation Information

Patent Citations

  • Winding machine

    CN213505364U