ALC composite foaming ceramic integrated board wall

Through the composite structure of ALC wall panels and foamed ceramic integrated panels, combined with the waterproof performance of foamed ceramic panels and the compressive and bending resistance of ALC wall panels, the problem of insufficient waterproof and bending resistance of ALC panels is solved, providing a high-performance ALC composite foamed ceramic integrated panel wall that meets the lightweight, energy-saving and environmentally friendly requirements of modern buildings.

CN223459022UActive Publication Date: 2025-10-21JIANGXI YIYE SHANGPIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422997965.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing ALC panels have deficiencies in waterproofing and bending resistance. The use of a single material has certain limitations and it is difficult to meet the requirements of modern buildings for light weight, energy saving and environmental protection.

Method used

A composite structure of ALC wall panels and foamed ceramic integrated panels is adopted. A steel mesh is set in the ALC wall panels, and the foamed ceramic integrated panels are compositely fixed on the outside, including the foamed ceramic panels and the finishing layer. The bonding layer and the mortise and tenon structure are used for fixed connection, combining the waterproof performance of the foamed ceramic panels and the compression and bending resistance of the ALC wall panels.

Benefits of technology

It achieves comprehensive improvement in high waterproofing, thermal insulation, and compression and bending resistance, reduces construction processes and costs, improves installation efficiency and the stability and aesthetics of the overall structure, and meets green building standards.

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Abstract

The utility model provides an ALC composite foaming ceramic integrated board wall body which comprises an ALC wall board, a reinforcing mesh is arranged in the ALC wall board, a foaming ceramic integrated board is arranged on the outer side of the ALC wall board, the ALC wall board and the foaming ceramic integrated board are fixed in a composite mode through a bonding layer, the foaming ceramic integrated board comprises a foaming ceramic board and a facing layer, and the facing layer is arranged between the foaming ceramic board and the foaming ceramic board. The facing layer is arranged on the side, away from the ALC wallboard, of the foaming ceramic board. The ALC composite foaming ceramic integrated board wall body combines the characteristics of high waterproof performance and good heat preservation and insulation performance of the foaming ceramic integrated board material and high compression resistance and bending resistance of the ALC wall board, and has the waterproof performance, the heat preservation and insulation performance and the high compression resistance and bending resistance at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building materials, especially to an ALC composite foamed ceramic integrated panel wall. BACKGROUND

[0002] In recent years, the state has been paying more and more attention to the green and healthy construction of the living environment of residents, and people's requirements for the living environment are also increasing, so reducing the energy consumption of buildings and improving the living environment of buildings have become the key. With the advancement of modern urbanization and the continuous improvement of people's living quality, the requirements for wall materials of modern buildings are gradually developing towards lightweight, energy-saving and environmentally-friendly.

[0003] With the popularization and development of prefabricated buildings, various materials have their own advantages and disadvantages in the wide application of prefabricated external wall panels and internal wall panel materials. Autoclaved lightweight concrete partition panel, referred to as ALC (Autoclaved Lightweight Concrete) panel, has the advantages of lightweight, good fireproof and soundproof performance, green environmental protection, economy, and convenient construction. However, the waterproof performance of ALC panel is low, and it is easy to be affected by moisture, causing internal steel corrosion. The traditional ALC wall panel has certain deficiencies in weather resistance, waterproofness and surface decoration. At this time, the foamed ceramic integrated panel material has high waterproof performance and good heat preservation and insulation performance, but its bending resistance is low. The use of single material has certain limitations.

[0004] Therefore, it is necessary to improve the prior art. INVENTION CONTENTS

[0005] In the prior art, various materials have their own advantages and disadvantages in the wide application of prefabricated external wall panels and internal wall panel materials, and the use of single material has certain limitations. Therefore, the utility model provides an ALC composite foamed ceramic integrated panel wall to solve the above problems.

[0006] The utility model provides an ALC composite foamed ceramic integrated panel wall, which comprises an ALC wall panel, a steel mesh arranged in the ALC wall panel, a foamed ceramic integrated panel arranged on the outer side of the ALC wall panel, and a bonding layer for fixing the ALC wall panel and the foamed ceramic integrated panel. The foamed ceramic integrated panel comprises a foamed ceramic panel and a facing layer arranged on the side of the foamed ceramic panel away from the ALC wall panel.

[0007] In one implementation, the ALC wall panel comprises a mortise and tenon structure arranged at both ends, the mortise and tenon structure comprises a female groove and a male groove, and adjacent ALC composite foamed ceramic integrated panel walls are fixedly connected through the female groove and the male groove.

[0008] In an implementation manner, the reinforcing mesh is arranged in a middle position inside the ALC wallboard in a single-layer structure or a double-layer structure, and the reinforcing mesh comprises horizontal steel bars and vertical steel bars.

[0009] In an implementation manner, the bonding layer comprises any one of a special-purpose adhesive, bonding mortar, a glue layer for anchoring, and an epoxy resin glue layer.

[0010] In an implementation manner, the finishing layer comprises any one of a real stone paint layer, a water-in-water layer, and a water-in-sand layer.

[0011] Beneficial effects: The ALC composite foamed ceramic integrated panel wall body provided by the utility model combines the high waterproof performance and good heat insulation performance of the foamed ceramic integrated panel material and the high compression resistance and bending resistance of the ALC wallboard, and provides an ALC composite foamed ceramic integrated panel wall body which has high waterproof performance, heat insulation performance, and compression resistance and bending resistance; meanwhile, the ALC composite foamed ceramic integrated panel wall body has a decorative layer, can reduce construction procedures, and reduces labor and time costs; the ALC composite foamed ceramic integrated panel wall body is prefabricated in a factory and is dry constructed on site, and factory production is safe and reliable, and installation is simple. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is a schematic diagram of the overall structure of the ALC composite foamed ceramic integrated panel wall body provided by the utility model;

[0013] Figure 2 is Figure 1 is a schematic diagram of the side cross-sectional structure of the ALC composite foamed ceramic integrated panel wall body shown in the figure;

[0014] Figure 3 is Figure 1 is a schematic diagram of the top cross-sectional structure of the ALC composite foamed ceramic integrated panel wall body shown in the figure;

[0015] In the figure, the numbers are as follows:

[0016] 1, finishing layer; 2, foamed ceramic panel; 3, bonding layer; 4, ALC wallboard; 5, reinforcing mesh; 6, female groove; 7, male groove.

[0017] The implementation, functional features, and advantages of the utility model will be further described with reference to the accompanying drawings. DETAILED DESCRIPTION

[0018] It should be understood that the specific embodiments described herein are merely intended to explain the utility model, and are not intended to limit the utility model.

[0019] It is to be understood that the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. It is further understood that the terms "comprise" and "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, units, modules, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components, and / or groups thereof. It is further understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can be present. Furthermore, "connected" or "coupled" as used herein can include wirelessly connected or wirelessly coupled. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0020] It is to be understood that the terms so used are intended to encompass the general meaning of such terms as well as the meaning specifically defined herein, unless otherwise expressly defined herein. It is further understood by the person of ordinary skill in the art that all terms, including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise specifically defined herein. It is further understood that terms such as those defined in commonly used dictionaries should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

[0021] With reference to the accompanying drawings, Figures 1-3 , Figure 1 is a schematic diagram of the overall structure of an ALC composite foamed ceramic integrated panel wall provided by the present application, Figure 2 is Figure 1 a schematic diagram of the side cross-sectional structure of the ALC composite foamed ceramic integrated panel wall shown in FIG. 1, Figure 3 is Figure 1 a schematic diagram of the top cross-sectional structure of the ALC composite foamed ceramic integrated panel wall shown in FIG. 1.

[0022] The present application provides an ALC composite foamed ceramic integrated panel wall, which comprises an ALC wallboard 4, a steel bar mesh 5 arranged in the ALC wallboard 4, a foamed ceramic integrated panel arranged on the outer side of the ALC wallboard 4, and a bonding layer 3 for fixing the ALC wallboard 4 and the foamed ceramic integrated panel. The foamed ceramic integrated panel comprises a foamed ceramic panel 2 and a finish layer 1 arranged on the side of the foamed ceramic panel 2 away from the ALC wallboard 4. That is, the ALC composite foamed ceramic integrated panel wall comprises the ALC wallboard 4, the bonding layer 3, the foamed ceramic panel 2, and the finish layer 1 arranged in sequence.

[0023] Specifically, the bonding layer 3 includes any one of a special-purpose adhesive, a bonding mortar, a bonded rebar glue layer, and an epoxy resin glue layer. Among them, the special-purpose adhesive and the bonding mortar, as the bonding layer of the wall body, not only ensure the firm bonding between different material layers and improve the overall performance of the wall body, but also have multiple functions such as stress absorption, improvement of sound insulation and heat insulation performance, waterproof and moisture-proof, and convenient construction, greatly enhancing the reliability and durability of the wall structure. The bonded rebar glue layer is an epoxy type bonded rebar glue or a water-based epoxy bonded rebar glue, and the epoxy resin glue is a two-component or multi-component adhesive that forms a firm bonding layer through the chemical reaction of epoxy resin and curing agent, has excellent bonding strength, chemical resistance and durability, and is suitable for bonding various building materials including metal, glass, ceramic, etc. Using the bonded rebar glue layer or the epoxy resin glue layer with tensile bonding as the bonding layer 3 can provide strong tensile and adhesive force, helping to ensure the stability and durability of the overall panel, reduce deformation or deterioration caused by temperature changes, and thus prolong the service life.

[0024] Specifically, the ALC wall panel 4 includes a mortise and tenon structure arranged at both ends, the mortise and tenon structure includes a female groove and a male groove, and adjacent ALC composite foamed ceramic integrated panel walls are fixedly connected through the female groove 6 and the male groove 7. Further, the mortise and tenon structure includes a female groove 6 and a male groove 7, and adjacent ALC composite foamed ceramic integrated panel walls are fixedly connected through the female groove 6 and the male groove 7. The female groove 6 is an inverted trapezoidal groove, and the male groove 7 is a trapezoidal structure. A firm mechanical connection can be formed through the close combination of the female groove 6 and the male groove 7. The adjacent wall panels are fixedly connected through the mortise and tenon structure, enhancing the stability and firmness of the overall structure and reducing the possibility of wall displacement and deformation. In addition, the position and angle of each wall panel can be ensured to be accurate, thereby improving the overall installation quality and reducing errors. In addition, workers only need to insert the male groove 7 into the female groove 6 on site to complete the connection of the wall panel, without the need for additional fixing materials or complex tools, greatly improving the construction efficiency and shortening the construction time. The close mortise and tenon connection reduces the gap between the wall panels, thereby effectively preventing sound from spreading through the gap and further improving the sound insulation effect of the wall. At the same time, reducing the gap also helps to prevent air and moisture from penetrating, maintaining the sound insulation performance of the wall.

[0025] Specifically, the steel bar net 5 is arranged at a middle position inside the ALC wall panel in a single-layer structure or a double-layer structure, and the steel bar net 5 includes horizontal steel bars and vertical steel bars. By arranging the steel bar net 5 inside the ALC wall panel 4, the crack resistance and impact resistance of the wall panel are enhanced, and the overall strength and long-term use stability are improved.

[0026] Further, the facing layer 1 includes any one of a real stone paint layer, a water-in-water layer and a water-in-sand layer. The facing layer 1 adopts light ceramic, real stone paint or water-based paint and the like, so that the wallboard has both functionality and aesthetics, and meets the needs of different architectural styles. Meanwhile, the design of the integral structure of the foamed ceramic plate 2 and the facing layer 1 improves the waterproof and corrosion-resistant performance of the wallboard, and prolongs the service life. The addition of the foamed ceramic plate 2 significantly improves the thermal insulation performance of the wall, and further enhances the sound insulation effect; the structure adopts environmentally friendly materials, meets the green building standards, and reduces the impact on the environment; meanwhile, the lightweight design of the ALC composite foamed ceramic integrated plate wall reduces the building foundation load, thereby saving construction costs.

[0027] In general, the ALC composite foamed ceramic integrated plate wall provided by the utility model combines the high waterproof performance and good thermal insulation performance of the foamed ceramic plate 2 and the high compression and bending resistance of the ALC wallboard 4, and provides an ALC composite foamed ceramic integrated plate wall with high waterproof, thermal insulation and compression and bending resistance; meanwhile, the ALC composite foamed ceramic integrated plate wall has a decorative layer, which can reduce the construction process and reduce labor and time costs; the mortise and tenon structure including the female groove 6 and the male groove 7 arranged at both ends of the ALC wallboard 4 forms a mortise and tenon fixed connection between adjacent ALC composite foamed ceramic integrated plate walls, which not only improves the structural stability and installation precision of the wall, facilitates construction, enhances sound insulation effect and durability, but also maintains the aesthetics of the wall and facilitates later maintenance; the ALC composite foamed ceramic integrated plate wall is prefabricated in a factory and is dry constructed on site, and factory production is safe and reliable, and installation is simple.

[0028] The above only describes preferred embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion or direct or indirect application in other related technical fields based on the content of the utility model specification and drawings is also included in the patent protection range of the utility model.

Claims

1. An ALC composite foamed ceramic integrated panel wall body, characterized by, The application relates to an ALC wallboard, a foamed ceramic integrated board arranged outside the ALC wallboard, and a bonding layer for fixing the ALC wallboard and the foamed ceramic integrated board.

2. The ALC composite foamed ceramic integrated panel wall body according to claim 1, characterized in that, The ALC wallboard comprises a mortise and tenon structure arranged at two ends, the mortise and tenon structure comprises a female groove and a male groove, and adjacent ALC composite foamed ceramic integrated board walls are fixedly connected through the female groove and the male groove.

3. The ALC composite foamed ceramic integrated panel wall body according to claim 1, characterized in that, The steel bar net is arranged at a middle position inside the ALC wallboard in a single-layer structure or a double-layer structure, and the steel bar net comprises horizontal steel bars and vertical steel bars.

4. The ALC composite foamed ceramic integrated panel wall body according to claim 1, characterized in that, The bonding layer comprises any one of a special-purpose bonding agent, bonding mortar, a glue layer for planting a steel bar, and an epoxy resin glue layer.

5. The ALC composite foamed ceramic integrated panel wall body according to claim 1, characterized in that, The finishing layer comprises any one of a real stone paint layer, a water-in-water layer, and a water-in-sand layer.