High-pressure PVC water pipe
Through a multi-layered structural design consisting of an inner pipe layer, a reinforcing layer, and an outer pipe layer, the problem of insufficient pressure resistance and easy damage of PVC water pipes under high pressure environments is solved, achieving stability and durability in high-pressure transportation, adapting to complex environments, and reducing costs and corrosion risks.
Patent Information
- Application Number
- CN202423180026.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing PVC water pipes have limited pressure resistance under high pressure conditions, making them prone to cracking and deformation. Metal water pipes are also prone to rust and corrosion, are heavy, and are inconvenient to install, making them unable to meet the needs of high-pressure transmission. Furthermore, they are susceptible to pipe wall cracks or bursts under long-term high-pressure water flow impact.
It adopts an inner tube layer, a reinforcing layer and an outer tube layer structure design. The inner tube layer is made of polyvinyl chloride resin, the reinforcing layer is a woven steel wire mesh layer and the outer tube layer is modified polyvinyl chloride. The surface is coated with an anti-corrosion coating and a protective layer, and is equipped with reinforcing components and reinforcing pads, including reinforcing ribs, fixing rings, etc., to form a multi-layer structure to enhance stability and protection.
It improves the pressure resistance and stability of water pipes, reduces the risk of damage from external forces, extends service life, reduces costs, ensures the safety and stability of high-pressure liquid transportation, adapts to complex environments, and reduces the risk of corrosion and wear.
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Figure CN223460047U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PVC water pipe technical field, especially a kind of high-pressure PVC water pipe. BACKGROUND
[0002] In modern industry and daily life, water pipes are widely used to transport various liquids, such as tap water, industrial water, chemical liquids, etc. High-pressure PVC water pipes are made of polyvinyl chloride as the main raw material and are formed by extrusion molding process for transporting high-pressure liquids.
[0003] The PVC water pipe in the prior art has inner and outer layers, and a woven mesh is added between the two layers to enhance the pressure resistance of the water pipe. However, the woven mesh fills the space between the inner and outer layers, which requires more materials and increases the manufacturing cost. In addition, when the water pipe is partially cracked, it cannot be isolated, so the total valve must be closed and the water source in the pipeline must be completely drained before the pipeline can be replaced, which is inconvenient for maintenance.
[0004] The existing patent (publication number: CN215258477U) discloses a high-pressure PVC water pipe to solve the problems in the prior art. It includes a water pipe body, which includes an outer pipe, an inner pipe, and an end head. The hollow layer is formed between the outer pipe and the inner pipe, and the hollow layer is filled with a ring-shaped distribution of pressure-resistant metal mesh. The pressure-resistant metal mesh is connected by elastic connecting members. The outer pipe and the inner pipe are fixedly connected to the end head, which is ring-shaped. The water pipe body is divided into an outer pipe and an inner pipe by the pressure-resistant metal mesh, the inner pipe can expand and reduce pressure after being pressed, and the pressure-resistant metal mesh is assembled by four parts and connected by rubber. The use of materials is small, and the manufacturing cost is low.
[0005] To solve the above problems, the existing patent provides a solution. However, the existing PVC water pipe has limited pressure-bearing capacity in high-pressure environments, which can easily cause cracking, deformation, and other problems, and cannot meet the growing demand for high-pressure transportation. Although metal water pipes have high strength, they have the disadvantages of easy rust and corrosion, heavy weight, inconvenient installation, high cost, and other shortcomings. In addition, some existing high-pressure water pipes are subjected to long-term high-pressure water flow impact and complex external environmental effects, which can cause cracks, ruptures, and even pipe explosions in the water pipe wall.
[0006] Therefore, a high-pressure PVC water pipe is proposed. Utility model content
[0007] The utility model discloses a high -pressure PVC water pipe can solve the existing PVC water pipe under high -pressure environment, its pressure -bearing capacity is limited, and the problem such as easy to appear rupture, deformation etc.
[0008] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a high -pressure PVC water pipe, including water pipe structure, the surface of water pipe structure is equipped with reinforcing pad, the surface fixedly connected with reinforcing assembly of reinforcing pad, water pipe structure includes inner tube layer, the surface of inner tube layer is provided with reinforcing layer, the surface of reinforcing layer is provided with outer tube layer, the material of inner tube layer is polyvinyl chloride resin.
[0009] Preferably, the reinforcing layer is a woven steel wire mesh layer, and the material of the outer tube layer is modified polyvinyl chloride.
[0010] Preferably, the surface of the inner tube layer is bonded with an adhesive layer, and the reinforcing layer is bonded to the surface of the inner tube layer through the adhesive layer.
[0011] Preferably, the surface of the reinforcing layer is provided with a hot melt adhesive layer, and the outer tube layer and the reinforcing layer are connected through the hot melt adhesive layer.
[0012] Preferably, the surface of the outer tube layer is coated with an anticorrosive coating, and the material of the anticorrosive coating is epoxy resin.
[0013] Preferably, the surface of the anticorrosive coating is provided with a protective layer, and the material of the protective layer is polyurethane elastomer.
[0014] Preferably, the inner wall of the reinforcing assembly is fixedly connected with a reinforcing rib, and the material of the reinforcing pad is rubber material.
[0015] Preferably, the reinforcing assembly comprises a first fixing ring, a protective frame and a second fixing ring, the inner wall of the protective frame is fixedly connected with the surface of the reinforcing pad, the inner wall of the first fixing ring is bolted with the surface of the protective frame, the inner wall of the second fixing ring is bolted with the surface of the protective frame, the front side of the first fixing ring is fixedly connected with the rear side of the reinforcing rib, and the front side of the reinforcing rib is fixedly connected with the rear side of the second fixing ring.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1、The application provides additional protection and support for the water pipe structure by setting the reinforcing pad and the reinforcing assembly, uses elastic buffering to absorb and disperse external force, reduces damage risk, maintains physical integrity, prolongs service life, enhances overall rigidity and stability, and ensures safe and stable operation of the pipeline system during high-pressure liquid conveying;
[0018] 2、The application provides the inner pipe layer, the reinforcing layer and the outer pipe layer, the inner pipe layer is made of polyvinyl chloride resin material, has good chemical corrosion resistance, the reinforcing layer improves the pressure-bearing capacity to meet the high-pressure conveying demand, and the outer pipe layer enhances the overall strength and weather resistance, adapts to complex environments, prolongs the service life of the water pipe structure and reduces the use cost. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structure diagram of the high-pressure PVC water pipe of the utility model;
[0020] Figure 2 It is the structure diagram of the inner pipe layer of the utility model;
[0021] Figure 3 It is the structure diagram of the reinforcing layer of the utility model;
[0022] Figure 4 It is the structure diagram of the protective layer of the utility model;
[0023] Figure 5 It is the structure diagram of the reinforcing assembly of the utility model.
[0024] In the drawing, 1, water pipe structure; 101, inner pipe layer; 102, reinforcing layer; 103, outer pipe layer; 104, adhesive layer; 105, hot melt adhesive layer; 106, anticorrosive coating; 107, protective layer; 2, reinforcing pad; 3, reinforcing assembly; 301, first fixing ring; 302, protective frame; 303, second fixing ring; 4, reinforcing rib. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Please refer to Figures 1-5 The utility model provides technical schemes:
[0027] The utility model provides a high pressure PVC water pipe, including water pipe structure 1, the surface of water pipe structure 1 is sleeved with reinforcing pad 2, the surface of reinforcing pad 2 is fixedly connected with reinforcing assembly 3, and water pipe structure 1 includes inner tube layer 101, the surface of inner tube layer 101 is provided with reinforcing layer 102, the surface of reinforcing layer 102 is provided with outer tube layer 103, and the material of inner tube layer 101 is polyvinyl chloride resin.
[0028] In the embodiment: by setting reinforcing pad 2 and reinforcing assembly 3, reinforcing pad 2 and reinforcing assembly 3 provide additional protection and support mechanism for water pipe structure 1, reinforcing pad 2 can efficiently absorb and disperse external impact force owing to its good elasticity and buffering characteristics, greatly reduce the damage risk of water pipe structure 1 caused by accidental collision, extrusion or crustal movement and other factors, effectively maintain the physical integrity of water pipe structure 1, prolong its service life, reinforcing assembly 3 enhances the overall rigidity and stability of water pipe structure 1 under complex working conditions, can prevent water pipe structure 1 from displacement, deformation and even rupture and other adverse conditions under the action of various external forces in long-term use, ensure the safe, stable and durable operation of the whole pipeline structure system, provide reliable guarantee for the transportation of high-pressure liquid, by setting inner tube layer 101, reinforcing layer 102 and outer tube layer 103, inner tube layer 101 adopts polyvinyl chloride resin material, and its good chemical stability can effectively resist the erosion of various chemicals, ensure that the purity and quality of the transported liquid are not affected, at the same time, the inner wall of inner tube layer 101 is smooth, can effectively reduce the water flow resistance, improve the water delivery efficiency, reduce energy consumption, reinforcing layer 102 greatly improves the pressure-bearing capacity of water pipe structure 1, so that it can stably bear the continuous impact of high-pressure water flow, meet the use requirements in high-pressure environment such as high-rise building water supply and industrial high-pressure water transportation, ensure the continuity and stability of the transportation process, outer tube layer 103 further enhances the overall strength and weather resistance of water pipe structure 1, so that it can adapt to complex external environment, such as ultraviolet radiation, temperature change, humid air, effectively prevent the problems such as material aging and performance decline caused by environmental factors, thereby prolonging the service life of water pipe structure 1 and reducing long-term use cost.
[0029] Specifically, as shown in Figure 2 , Figure 4 , reinforcing layer 102 is a woven steel wire mesh layer, and the material of outer tube layer 103 is modified polyvinyl chloride.
[0030] Specifically, as shown in Figure 2 , Figure 3 , the surface of inner tube layer 101 is bonded with an adhesive layer 104, and reinforcing layer 102 is bonded to the surface of inner tube layer 101 through the adhesive layer 104.
[0031] Specifically, as shown in Figure 2 , Figure 4As shown, the surface of the reinforcing layer 102 is provided with a hot melt adhesive layer 105, and the outer pipe layer 103 is connected with the reinforcing layer 102 through the hot melt adhesive layer 105.
[0032] In this embodiment: by setting the reinforcing layer 102 as a woven steel wire mesh layer, the overall strength and pressure bearing capacity of the water pipe structure 1 are improved, so that the water pipe structure 1 can stably cope with the impact of high-pressure water flow, effectively prevent the water pipe structure 1 from being broken due to excessive pressure, and ensure the safety and stability of high-pressure liquid transportation. The adhesive layer 104 between the inner pipe layer 101 and the reinforcing layer 102 and the hot melt adhesive layer 105 between the reinforcing layer 102 and the outer pipe layer 103 ensure the tight and firm connection between the layers, forming an organic whole structure, effectively avoiding the phenomenon of delamination and peeling of each layer due to uneven stress in the long-term use process, maintaining the integrity and stability of the water pipe structure 1, thereby ensuring that the water pipe structure 1 can work reliably and continuously under complex working conditions.
[0033] Specifically, as shown in Figure 2 , Figure 4 , the surface of the outer pipe layer 103 is coated with a corrosion-resistant coating 106, and the material of the corrosion-resistant coating 106 is epoxy resin.
[0034] Specifically, as shown in Figure 2 , Figure 4 , the surface of the corrosion-resistant coating 106 is provided with a protective layer 107, and the material of the protective layer 107 is polyurethane elastomer.
[0035] In this embodiment: the epoxy resin corrosion-resistant coating 106 on the surface of the outer pipe layer 103 can form a dense protective barrier on the surface of the water pipe structure 1, effectively isolating external corrosive substances such as acid-base solution, humid air, and chemical impurities in water, reducing the risk of corrosion of the water pipe structure 1, prolonging the service life of the water pipe structure 1, reducing leakage and maintenance caused by corrosion, and reducing use cost and safety hazards. The protective layer 107 is made of polyurethane elastomer, which has excellent wear resistance and flexibility, so that the water pipe structure 1 can be effectively buffered and protected when subjected to external friction, collision and other mechanical damage, avoiding scratches, wear and other damage to the water pipe structure 1 caused by slight external force, and maintaining the appearance integrity and structural stability of the water pipe structure 1.
[0036] Specifically, as shown in Figure 1 , Figure 5 , the inner wall of the reinforcing assembly 3 is fixedly connected with a reinforcing rib 4, and the material of the reinforcing pad 2 is rubber.
[0037] Specifically, as shown in Figure 5As shown, the reinforcing assembly 3 comprises a first fixing ring 301, a protective frame 302 and a second fixing ring 303, the inner wall of the protective frame 302 is fixedly connected with the surface of the reinforcing pad 2, the inner wall of the first fixing ring 301 is bolted with the surface of the protective frame 302, the inner wall of the second fixing ring 303 is bolted with the surface of the protective frame 302, the front side of the first fixing ring 301 is fixedly connected with the rear side of the reinforcing rib 4, and the front side of the reinforcing rib 4 is fixedly connected with the rear side of the second fixing ring 303.
[0038] In the embodiment, the reinforcing rib 4 in the reinforcing assembly 3 provides additional strength support, enhances the anti-deformation ability of the water pipe structure 1 when subjected to external force, so that the water pipe structure 1 can better maintain shape stability under complex installation and use conditions, such as uneven soil pressure, natural disasters such as earthquakes or external force impact, prevent the water pipe structure 1 from being deformed, such as bending, twisting, and ensure the normal operation of the water pipe structure 1 system, the reinforcing pad 2 made of rubber material not only has good elasticity, can absorb and disperse the impact force from the outside, reduce the direct damage to the water pipe structure 1, the combination structure of the first fixing ring 301, the protective frame 302 and the second fixing ring 303 further enhances the connection stability of the reinforcing pad 2 and the water pipe structure 1, and ensures that the reinforcing assembly 3 can always effectively play its protection role in the long-term use process.
[0039] Working principle: during the use of the water pipe structure 1, when the high-pressure water flow passes through the inner pipe layer 101, the chemical stability of the polyvinyl chloride resin material of the inner pipe layer 101 ensures that the quality of the transported liquid is not affected by the pipe wall material, and the smooth surface of the inner wall reduces the water flow resistance, so that the water flow can pass through efficiently and smoothly, the woven steel wire mesh structure of the reinforcing layer 102 uniformly disperses the pressure generated by the water flow to the entire cross section of the water pipe structure 1, effectively preventing the risk of rupture caused by excessive local pressure, providing strong pressure-bearing capacity support for the water pipe structure 1, the modified polyvinyl chloride material of the outer pipe layer 103, the corrosion-resistant coating 106 and the protective layer 107 jointly resist various physical and chemical erosion from the outside, and protect the internal structure from being damaged, when the water pipe structure 1 is subjected to external impact force or displacement due to environmental factors, the rubber material of the reinforcing pad 2 first plays a buffering role, absorbs part of the energy, and reduces the impact on the water pipe structure 1, while the reinforcing assembly 3 and the reinforcing rib 4 limit the deformation of the water pipe structure 1, maintain its overall stability and structural integrity.
[0040] The above is only a preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high pressure PVC water pipe comprising a water pipe structure (1), characterized in that: The surface of the water pipe structure (1) is sleeved with a reinforcing pad (2), the surface of the reinforcing pad (2) is fixedly connected with a reinforcing assembly (3), the water pipe structure (1) comprises an inner pipe layer (101), the surface of the inner pipe layer (101) is provided with a reinforcing layer (102), the surface of the reinforcing layer (102) is provided with an outer pipe layer (103), and the material of the inner pipe layer (101) is polyvinyl chloride resin.
2. A high pressure PVC water pipe according to claim 1, characterized in that: The reinforcing layer (102) is a woven steel wire mesh layer, and the material of the outer pipe layer (103) is modified polyvinyl chloride.
3. A high pressure PVC water pipe according to claim 1, characterized in that: The surface of the inner pipe layer (101) is bonded with an adhesive layer (104), and the reinforcing layer (102) is bonded to the surface of the inner pipe layer (101) through the adhesive layer (104).
4. A high pressure PVC water pipe according to claim 1, characterized in that: The surface of the reinforcing layer (102) is provided with a hot melt adhesive layer (105), and the outer pipe layer (103) and the reinforcing layer (102) are connected through the hot melt adhesive layer (105).
5. A high pressure PVC water pipe according to claim 1, characterized in that: The surface of the outer pipe layer (103) is coated with an anti-corrosion coating layer (106), and the material of the anti-corrosion coating layer (106) is epoxy resin.
6. A high pressure PVC water pipe according to claim 5, characterized in that: The surface of the anti-corrosion coating layer (106) is provided with a protective layer (107), and the material of the protective layer (107) is polyurethane elastomer.
7. A high pressure PVC water pipe according to claim 1, characterized in that: The inner wall of the reinforcing assembly (3) is fixedly connected with a reinforcing rib (4), and the material of the reinforcing pad (2) is rubber material.
8. A high pressure PVC water pipe according to claim 7, characterized in that: The reinforcing assembly (3) comprises a first fixing ring (301), a protective frame (302) and a second fixing ring (303), the inner wall of the protective frame (302) is fixedly connected with the surface of the reinforcing pad (2), the inner wall of the first fixing ring (301) is bolted with the surface of the protective frame (302), the inner wall of the second fixing ring (303) is bolted with the surface of the protective frame (302), the front side of the first fixing ring (301) is fixedly connected with the rear side of the reinforcing rib (4), and the front side of the reinforcing rib (4) is fixedly connected with the rear side of the second fixing ring (303).
Citation Information
Patent Citations
High-pressure PVC water pipe
CN215258477U