Automatic production line remote detection device based on image recognition
By designing a moving mechanism, a connecting mechanism, and an adjusting mechanism, combined with a powerful magnetic attraction and a motor-driven lead screw and gear structure, the problem of inconvenient disassembly and installation of existing devices is solved, enabling multi-dimensional adjustment and convenient installation of the scanning head.
Patent Information
- Application Number
- CN202423225595.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing remote detection devices for automated production lines based on image recognition are not easy to disassemble and install.
Employing a moving mechanism, a connecting mechanism, and an adjusting mechanism, combined with a powerful magnetic attraction, a motor-driven lead screw, and a gear plate structure, the scanning head can be adjusted in multiple dimensions and easily disassembled.
It enables convenient adjustment and installation of the scanning head, improving the efficiency of device disassembly and installation.
Smart Images

Figure CN223460194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic production line detection technical field, concretely is a kind of automatic production line remote detection device based on image recognition. BACKGROUND
[0002] The automatic production line remote detection device based on image recognition is a system combining machine vision and automation technology, which can realize more efficient and more accurate operation, reduce human error and improve production quality and efficiency.
[0003] Referring to the invention authorized announcement No.CN218469912U, authorized announcement day is October 29, 2019, an automatic production line based on image recognition detection and its working method are disclosed, wherein the automatic production line includes: control module, annular image detection device and mechanical pickup arm connected with the control module;The annular image detection device includes: two cameras, annular guide rail sleeved on workpiece transmission mechanism;Wherein the two cameras are adapted to rotate along the annular guide rail around the workpiece transmission mechanism transmission measured workpiece to adjust the shooting posture;When identifying that the measured workpiece has defect, control module controls mechanical pickup arm to pick up the measured workpiece;The present application improves workpiece detection efficiency through annular image detection device, and the multi-angle image image of measured workpiece can be obtained, detection is more comprehensive and flexible, and after identifying defective workpiece, the defective workpiece is automatically picked up, and production efficiency is improved.
[0004] However, the existing automatic production line remote detection device based on image recognition is inconvenient to disassemble and install, for example, the above-mentioned comparative patent has this problem;Therefore, we propose an automatic production line remote detection device based on image recognition to solve the problems raised in the above background. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing an automatic production line remote detection device based on image recognition to solve the problem of the existing automatic production line remote detection device based on image recognition being inconvenient to disassemble and install in the above background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic production line remote detection device based on image recognition, including moving mechanism, connecting mechanism and adjusting mechanism, the moving mechanism is inlayed with strong magnetic attraction, the moving mechanism outer side left and right two ends are fixedly installed with fixed plate, the moving mechanism top and bottom are fixedly connected with connecting mechanism through fixed bolt, the connecting mechanism is connected with adjusting mechanism, the adjusting mechanism outer side bottom is installed with detection device main part, the detection device main part outer side bottom is installed with scanning head.
[0007] Preferably, the moving mechanism comprises a fixed shell, a lead screw, a moving block and a first motor, and the output end of the first motor is rotationally connected with the lead screw.
[0008] Preferably, the moving block is threadedly connected with the outer side of the lead screw, the lead screw is rotationally connected in the fixed shell, and the first motor is fixedly installed at the front end of the fixed shell.
[0009] Preferably, the connecting mechanism comprises a connecting rod, connecting holes, a connecting ring and connecting bolts, and the connecting rod is provided with equidistant connecting holes.
[0010] Preferably, the connecting rod is sleeved with the connecting ring, and the connecting ring is provided with connecting holes in the left and right walls.
[0011] Preferably, one end of the connecting rod away from the connecting holes is arranged in the moving block, and the connecting rod is connected with the moving block through the fixing bolts.
[0012] Preferably, the adjusting mechanism comprises a second motor, a gear, a toothed plate, a connecting shell, a sliding groove and a sliding block, and the output end of the second motor is fixedly connected with the gear penetrating through the connecting shell.
[0013] Preferably, the gear is meshingly connected with the toothed plate, the toothed plate is provided with a sliding groove in the non-sawtooth end wall, and the connecting shell is fixedly installed with sliding blocks on the left and right and bottom inner walls.
[0014] Preferably, the sliding block is slidably connected in the sliding groove, the toothed plate is slidably connected with the sliding block in the connecting shell through the sliding groove, and the toothed plate is fixedly connected with the connecting ring on the front and rear sides.
[0015] Preferably, the connecting shell is fixedly installed with the detection device main body on the bottom outer side, and the second motor is fixedly installed on the right end outer side of the connecting shell.
[0016] Compared with the prior art, the automatic production line remote detection device based on image recognition has the advantages that the left and right positions of the scanning head can be adjusted, the up and down positions of the scanning head can be adjusted, the device can be conveniently disassembled and installed, and the front and rear positions of the scanning head can be adjusted.
[0017] 1. The adjusting mechanism is provided, the second motor drives the gear to rotate, the gear is meshingly connected with the toothed plate, the gear rotates and moves, the gear drives the connecting shell to move, the connecting shell drives the detection device main body to move, and the scanning head moves;
[0018] Further, the sliding groove is formed in the non-sawtooth end wall of the toothed plate, the connecting shell is fixedly installed with sliding blocks on the left and right and bottom inner walls, and the sliding block is slidably connected in the sliding groove, so that the toothed plate is slidably connected with the sliding block in the connecting shell through the sliding groove, and the connection between the toothed plate and the connecting shell is more stable.
[0019] 2. Set up with connecting mechanism, connecting rod inside open with equidistance connecting hole, connecting ring and moving block left and right wall inside open with connecting hole, connecting ring inside connecting hole and connecting rod suitable position connecting hole alignment, use connecting bolt fixed connection, thereby with connecting mechanism and adjusting mechanism fixed, and adjust the position of up and down adjusting mechanism;
[0020] Further, the connecting hole of the moving block is aligned with the connecting hole at the end of the connecting rod away from the connecting ring, and a fixing bolt is used to fix, thereby connecting the moving mechanism with the connecting mechanism;
[0021] 3. Set up with moving mechanism, the first motor drives the screw rod to rotate, the screw rod outside thread connection has the moving block, make the screw rod drive the moving block to move forward and backward, the moving block drive the connecting mechanism to move forward and backward, make it drive the adjusting mechanism to move forward and backward, thereby drive the scanning head to move forward and backward. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the side view cut structure schematic view of the utility model;
[0023] Figure 2 It is the overhead structure schematic view of the utility model;
[0024] Figure 3 It is the moving mechanism and connecting mechanism connection structure schematic view of the utility model;
[0025] Figure 4 It is the moving mechanism and strong magnetic attraction connection structure schematic view of the utility model;
[0026] Figure 5 It is the adjusting mechanism structure schematic view of the utility model.
[0027] In the drawing: 1, moving mechanism;101, fixed shell;102, screw rod;103, moving block;104, first motor;2, connecting mechanism;201, connecting rod;202, connecting hole;203, connecting ring;204, connecting bolt;3, fixed bolt;4, adjusting mechanism;401, second motor;402, gear;403, toothed plate;404, connecting shell;405, sliding groove;406, sliding block;5, detection device main body;6, scanning head;7, strong magnetic attraction;8, fixed plate. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Please refer to Figures 1-5 The utility model provides the following technical scheme:
[0030] Embodiment one: the existing image recognition based automation production line remote detection device is inconvenient for adjusting the left and right positions of the scanning head 6, in order to solve this technical problem, the embodiment discloses the following technical content:
[0031] An image recognition based automation production line remote detection device, including moving mechanism 1, connecting mechanism 2 and adjusting mechanism 4, moving mechanism 1 is inlayed with strong magnetic attraction 7, moving mechanism 1 both ends outside are fixedly installed with fixed plate 8, moving mechanism 1 top and bottom are all fixedly connected with connecting mechanism 2 through fixed bolt 3, connecting mechanism 2 is connected with adjusting mechanism 4, adjusting mechanism 4 outside bottom is installed with detection device main part 5, detection device main part 5 outside bottom is installed with scanning head 6;
[0032] As Figure 1 And Figure 3 Shown, detection device main part 5 top is installed with adjusting mechanism 4, adjusting mechanism 4 includes second motor 401, gear 402, toothed plate 403, connecting shell 404, sliding slot 405 and sliding block 406, second motor 401 is fixedly installed at the right end outside connecting shell 404, starts second motor 401, and the output end of second motor 401 is fixedly connected with gear 402 through connecting shell 404, second motor 401 drives gear 402 to rotate, gear 402 is connected with toothed plate 403, and rotating gear 402 moves at the sawtooth end of toothed plate 403, so that gear 402 drives connecting shell 404 to move left and right, connecting shell 404 bottom is fixedly installed with detection device main part 5, and connecting shell 404 drives detection device main part 5 to move left and right, detection device main part 5 bottom outside is installed with scanning head 6, and detection device main part 5 drives scanning head 6 to move left and right, so that scanning head 6 can accurately align production articles and scan detection, the non-sawtooth end wall of toothed plate 403 is provided with sliding slot 405, and the inner wall of connecting shell 404 left and right and bottom is fixedly installed with sliding block 406, sliding block 406 is slidably connected in sliding slot 405, so that toothed plate 403 is slidably connected in connecting shell 404 through sliding slot 405 and sliding block 406, so that toothed plate 403 and connecting shell 404 are more stablely connected;
[0033] Embodiment two: the existing image recognition based automation production line remote detection device is inconvenient for adjusting the up and down positions of the scanning head 6, and is inconvenient for dismounting, in order to solve this technical problem, the embodiment discloses the following technical content:
[0034] As Figures 1-3As shown, a connecting mechanism 2 is installed on the outside of the adjusting mechanism 4, and the connecting mechanism 2 includes a connecting rod 201, a connecting hole 202, a connecting ring 203 and a connecting bolt 204. Equidistant connecting holes 202 are opened in the connecting rod 201, and connecting rings 203 are fixedly connected on both the front and rear sides of the tooth plate 403. Connecting holes 202 are opened in the left and right walls of the connecting ring 203. The connecting ring 203 is sleeved on the outside of the connecting rod 201, and the connecting hole 202 of the connecting rod 201 is selected at a suitable position. The connecting hole 202 of the connecting rod 201 and the connecting hole 202 of the connecting ring 203 are aligned. The screw of the connecting bolt 204 is screwed in and the nut is tightened to fix the connecting rod 201 and the connecting ring 203, thereby connecting the tooth plate 403 and the connecting rod 201.
[0035] When disassembling, just unscrew the bolts and take out the connecting ring 203 from the outside of the connecting rod 201. The top and bottom ends of the moving mechanism 1 are fixedly connected to the connecting mechanism 2 by fixing bolts 3. The end of the connecting rod 201 away from the connecting hole 202 is set in the moving block 103, unscrew the fixing bolts 3, and detach the connecting rod 201 from the moving block 103, thereby disassembling the moving mechanism 1 and the connecting mechanism 2. Align the connecting hole 202 at the end of the connecting rod 201 away from the connecting ring 203 with the connecting holes 202 in the left and right walls of the moving block 103, and fix it with the fixing bolts 3. The inner wall of the fixed shell 101 is inlaid with a strong magnetic attraction 7. If the side fixing plate of the production line is equipped with a strong magnetic attraction 7 of the opposite level, the device can be quickly installed and disassembled with the production line. The left and right ends of the outer side of the moving mechanism 1 are fixedly installed with fixing plates 8. If the side fixing plate of the production line is not equipped with a strong magnetic attraction 7 of the opposite level, use the fixing plate 8 and screws to connect the device to the production line;
[0036] Example 3: The existing remote detection device for an automated production line based on image recognition is not convenient for adjusting the front and rear position of the scanning head 6. To solve this technical problem, this embodiment discloses the following technical content:
[0037] like Figures 1-4 As shown, the moving mechanism 1 includes a fixed shell 101, a screw rod 102, a moving block 103 and a first motor 104. The first motor 104 is fixedly installed at the front end of the fixed shell 101. When the first motor 104 is started, the output end of the first motor 104 is rotatably connected to the screw rod 102. The screw rod 102 is rotatably connected to the fixed shell 101. The first motor 104 drives the screw rod 102 to rotate. The outer side of the screw rod 102 is threadedly connected to the moving block 103. The rotating screw rod 102 drives the moving block 103 to move, so that the moving block 103 drives the connecting rod 201 to move forward and backward, the connecting rod 201 drives the tooth plate 403 to move forward and backward, the tooth plate 403 drives the connecting shell 404 to move forward and backward, and the connecting shell 404 drives the detection device body 5 to move forward and backward, thereby causing the scanning head 6 to move forward and backward;
[0038] Working principle: according to embodiment two, first connect the moving mechanism 1 with the connecting mechanism 2, then adjust the distance between the upper and lower adjusting mechanisms 4 according to the specifications of the production objects of the production line, adjust the scanning head 6 left and right and front and back according to embodiments one and three, after the scanning head 6 scans the object, the picture is transmitted to the display screen of the console of its detection device, and the computer of the console is used for identification analysis, so as to detect the production object, and the detection process is the prior art.
[0039] The above completes a series of operations of the image recognition based automatic production line remote detection device, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.
[0040] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0041] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or replace part of the technical features equivalently, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. An image recognition-based automatic production line remote detection device, comprising a moving mechanism (1), a connecting mechanism (2) and an adjusting mechanism (4), characterized in that: the moving mechanism (1) is inlaid with a strong magnetic attraction (7), and the left and right ends of the outer side of the moving mechanism (1) are fixedly installed with a fixed plate (8); the top and bottom ends of the moving mechanism (1) are fixedly connected with the connecting mechanism (2) through fixed bolts (3); the connecting mechanism (2) is connected with the adjusting mechanism (4); the adjusting mechanism (4) is installed with a detection device main body (5) on the outer side of the bottom; and the detection device main body (5) is installed with a scanning head (6) on the outer side of the bottom.
2. The image recognition based automated production line remote detection device according to claim 1, characterized in that: The moving mechanism (1) comprises a fixed shell (101), a lead screw (102), a moving block (103) and a first motor (104), and the output end of the first motor (104) is rotatably connected with the lead screw (102).
3. The image recognition based automated production line remote detection device according to claim 2, wherein: The moving block (103) is threadedly connected to the outer side of the lead screw (102), the lead screw (102) is rotatably connected in the fixed shell (101), and the first motor (104) is fixedly installed at the front end of the fixed shell (101).
4. The image recognition based automated production line remote detection device of claim 1, wherein: The connecting mechanism (2) comprises a connecting rod (201), connecting holes (202), a connecting ring (203) and connecting bolts (204), and the connecting rod (201) is provided with equidistant connecting holes (202).
5. The image recognition based automated production line remote detection device according to claim 4, characterized in that: The connecting ring (203) is sleeved on the outer side of the connecting rod (201), and the connecting holes (202) are formed in the left and right walls of the connecting ring (203).
6. The image recognition based automated production line remote detection device according to claim 4, wherein: The end of the connecting rod (201) away from the connecting holes (202) is arranged in the moving block (103), and the connecting rod (201) and the moving block (103) are connected through the fixed bolts (3).
7. The image recognition based automated production line remote detection device according to claim 1, wherein: The adjusting mechanism (4) comprises a second motor (401), a gear (402), a toothed plate (403), a connecting shell (404), a sliding groove (405) and a sliding block (406), and the output end of the second motor (401) penetrates through the connecting shell (404) and is fixedly connected with the gear (402).
8. The image recognition based automated production line remote detection device according to claim 7, characterized in that: The gear (402) is connected with the toothed plate (403), the sliding groove (405) is formed in the non-sawtooth end wall of the toothed plate (403), and the sliding block (406) is fixedly installed on the left and right and bottom inner walls of the connecting shell (404).
9. The image recognition based automated production line remote detection device of claim 7, wherein: The sliding block (406) is slidably connected in the sliding groove (405), the toothed plate (403) is slidably connected in the connecting shell (404) through the sliding groove (405) and the sliding block (406), and the connecting ring (203) is fixedly connected on the left and right sides of the toothed plate (403).
10. The image recognition based automated production line remote detection device of claim 7, wherein: The detection device main body (5) is fixedly installed on the outer side of the bottom of the connecting shell (404), and the second motor (401) is fixedly installed on the outer side of the right end of the connecting shell (404).