Ventilated rolling cooling tank for automatic pig slaughtering

By introducing a tumbling cooling tank with a turning and ventilation mechanism into the pig slaughtering process, the problems of uneven cooling and long cooling time have been solved, achieving rapid and uniform cooling of the pig carcass and improving slaughtering efficiency and automation level.

CN223460696UActive Publication Date: 2025-10-21LINYI XINCHENG JINLUO MEAT PROD GRP CO LTD +1
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Patent Information

Application Number
CN202422563443.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-10-21
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In existing pig slaughtering processes, uneven cooling and long cooling times affect the shelf life of pigs and slaughter efficiency.

Method used

An automated, ventilated tumbling cooling tank for pig slaughtering was designed, combining a tumbling mechanism and a ventilation mechanism. The tumbling mechanism causes the pig to tumble within the tank, while the ventilation mechanism enables rapid cooling, achieving uniform and efficient cooling.

Benefits of technology

It enables rapid and uniform cooling of pig carcasses, improves slaughtering efficiency and automated slaughtering capabilities, shortens cooling time, and extends the shelf life of pig carcasses.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223460696U_ABST
Patent Text Reader

Abstract

The utility model discloses a ventilated rolling cooling tank for automatic pig slaughtering, which belongs to the technical field of pig slaughtering, aims to solve the problems of non-uniform cooling and long consumed time, and comprises a tank body, supporting legs, guardrails and a controller, the supporting legs are fixedly mounted at four corners of the bottom of the tank body, and the guardrails are arranged on the front and rear sides of the top of the tank body; the controller is fixedly installed on the front side of the trough body, an overturning mechanism is arranged in the trough body and used for overturning pig bodies conveyed into the trough body, a ventilation mechanism is arranged on the trough body and used for conducting ventilation cooling on the interior of the trough body, dustproof nets are symmetrically arranged on the surface of the front side and the surface of the rear side of the trough body, and a partition plate is fixedly connected into the trough body. According to the pig slaughtering device, through the arrangement of the turnover mechanism, the pig body conveyed into the trough body can be conveniently turned over, the pig body can be rapidly cooled in the trough body, the uniformity of the cooling process is improved, meanwhile, the pig body can be conveniently conveyed according to the cooling process, and the automatic slaughtering capacity of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of pig slaughtering, and particularly relates to a ventilated automatic pig slaughtering tumbling cooling tank. BACKGROUND

[0002] Pigs are generally characterized by large ears, long head, short limbs, straight nose, and a stout body with a narrow waist. The hair is relatively thick and hard, and the fur color is usually white, pink, black, brown, and multicolor. The classification is mainly domestic pigs and wild pigs, and the domestic pig is a subspecies formed after the wild pig is domesticated by humans, and the tusks are shorter than those of the wild pig, which is one of the domestic animals domesticated by humans.

[0003] In the existing slaughtering process, the pig body needs to be subjected to corresponding scalding and unhairing operation after slaughtering, and after unhairing is completed, the pig body temperature is too high, and cooling treatment is needed when conveying to the subsequent processing process to reduce bacterial growth and prolong shelf life. The traditional cooling method is static soaking or natural air cooling, which has the problems of uneven cooling and long time consumption.

[0004] Therefore, a ventilated automatic pig slaughtering tumbling cooling tank is needed to solve the problems of uneven cooling and long time consumption in the prior art. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a ventilated automatic pig slaughtering tumbling cooling tank to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a ventilated automatic pig slaughtering tumbling cooling tank, comprising a tank body, support legs, guardrails and a controller, the support legs are fixedly installed at the four corners of the bottom of the tank body, the guardrails are arranged on the top front and back sides of the tank body, the controller is fixedly installed on the front side of the tank body, a turnover mechanism is arranged in the tank body for turning over the pig body conveyed into the tank body, a ventilation mechanism is arranged on the tank body for ventilating and cooling the tank body, dustproof nets are arranged on the front and back side surfaces of the tank body and are symmetrical, and a partition plate is fixedly connected in the tank body.

[0007] The turnover mechanism comprises left upper transmission rollers, left lower transmission rollers, right upper transmission rollers and right lower transmission rollers, the left upper transmission rollers are rotatably installed on the left side in the tank body through bearings, the right upper transmission rollers are arranged on the right side in the tank body and are symmetrical with the left upper transmission rollers, the left lower transmission rollers are close to the partition plate and are rotatably installed in the tank body through bearings, the right lower transmission rollers are arranged in the tank body and are symmetrical with the left lower transmission rollers, a conveying belt is sleeved on the left upper transmission rollers and the left lower transmission rollers, another conveying belt is sleeved on the right upper transmission rollers and the right lower transmission rollers, motors are fixedly connected to the front ends of the left upper transmission rollers and the right upper transmission rollers respectively and are fixedly installed on the front side surface of the tank body.

[0008] It needs to be explained in the scheme that the conveying belt is obliquely arranged in the groove body through the left upper transmission roller, the left lower transmission roller, the right upper transmission roller and the right lower transmission roller.

[0009] It is further worth mentioning that the conveying belt surface is fixedly connected with a protruding block, and a groove is arranged on the outer side of the conveying belt.

[0010] It is further worth mentioning that the ventilation mechanism includes a fixed frame, which is fixedly installed at the bottom of the partition plate and arranged in the groove body, and a bidirectional fan is fixedly installed in the fixed frame.

[0011] As a preferred embodiment, the groove body is symmetrical and provided with an air outlet on the front and rear sides, and a fixed pipe is fixedly connected to the outer side surface of the groove body.

[0012] As a preferred embodiment, the ventilation pipe is communicated in the groove body through the partition plate.

[0013] Compared with the prior art, the automatic rolling cooling tank for pig slaughtering provided by the present application has at least the following advantages:

[0014] (1) The rolling mechanism is arranged to facilitate the rolling of the pig body conveyed into the groove body, so that the pig body can be quickly cooled in the groove body and the uniformity of the cooling process is improved.

[0015] (2) The ventilation mechanism is arranged to cooperate with the rolling mechanism to quickly cool and ventilate the pig body, thereby improving the slaughtering efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model of the three-dimensional structure schematic diagram is provided;

[0017] Figure 2 The internal cut structure schematic diagram of the utility model is provided;

[0018] Figure 3 The Figure 2 The structure schematic diagram of A in the middle is enlarged;

[0019] Figure 4 The split structure schematic diagram of the utility model is provided.

[0020] In the figure: 1, groove body; 101, partition; 2, support leg; 3, guardrail; 4, controller; 5, turnover mechanism; 501, left upper transmission roller; 502, left lower transmission roller; 503, right upper transmission roller; 504, right lower transmission roller; 505, conveyor belt; 506, protrusion; 507, groove; 508, motor; 6, ventilation mechanism; 601, fixed frame; 602, bidirectional fan; 603, ventilation opening; 604, ventilation pipe; 605, air outlet; 606, fixed pipe; 607, connecting pipe; 608, refrigerator; 7, dust screen. DETAILED DESCRIPTION

[0021] The utility model is further described below in combination with the embodiments.

[0022] Please refer to Figures 1-4 , the utility model provides a kind of automatic pig slaughtering with ventilation tumble cooling tank, including groove body 1, support leg 2, guardrail 3 and controller 4, support leg 2 is fixedly installed in groove body 1 bottom four corners, guardrail 3 is located in groove body 1 top front and rear sides, controller 4 is fixedly installed in groove body 1 front side, groove body 1 is provided with turnover mechanism 5 for being sent to the pig body in groove body 1 is turned over, groove body 1 is provided with ventilation mechanism 6 for being ventilated cooling in groove body 1, groove body 1 front and rear side surface is provided with dust screen 7 and symmetry, groove body 1 is fixedly connected with partition 101 in.

[0023] Further as Figure 2 , Figure 3 and Figure 4 It is worth noting that, as shown in Figure 2 , Figure 3 and Figure 4 , turnover mechanism 5 includes left upper transmission roller 501, left lower transmission roller 502, right upper transmission roller 503 and right lower transmission roller 504, left upper transmission roller 501 is rotatably installed in groove body 1 left side by bearing, right upper transmission roller 503 is located in groove body 1 right side and is symmetrical with left upper transmission roller 501, left lower transmission roller 502 is close to partition 101 and is rotatably installed in groove body 1 by bearing, right lower transmission roller 504 is provided in groove body 1 and is symmetrical with left lower transmission roller 502, left upper transmission roller 501 and left lower transmission roller 502 are provided with conveyor belt 505, right upper transmission roller 503 and right lower transmission roller 504 are provided with another conveyor belt 505, left upper transmission roller 501 and right upper transmission roller 503 front end are fixedly connected with motor 508 respectively and are fixedly installed on groove body 1 front side surface, conveyor belt 505 is obliquely provided in groove body 1 by left upper transmission roller 501, left lower transmission roller 502 and right upper transmission roller 503, right lower transmission roller 504, the surface of conveyor belt 505 is fixedly connected with protrusion 506, groove 507 is provided on the outside of protrusion 506 on conveyor belt 505.

[0024] In use, the motor 508 connected to the left upper transmission roller 501 and the right upper transmission roller 503 is operated, so that the left upper transmission roller 501 and the right upper transmission roller 503 can operate at different rotating speeds, thereby driving the conveyor belt 505 to move at different speeds on the left upper transmission roller 501, the left lower transmission roller 502, and the right upper transmission roller 503, the right lower transmission roller 504. When the operating speed of the conveyor belt 505 on the left upper transmission roller 501 and the left lower transmission roller 502 is greater than that on the right upper transmission roller 503 and the right lower transmission roller 504, a speed difference is formed on both sides of the pig body at this time, so that the pig body is turned over on the conveyor belt 505, and the conveying speed of the conveyor belt 505 is controlled to facilitate the conveying of the pig body, thereby improving the automation capability.

[0025] According to the above working process, the pig body conveyed into the groove body 1 is turned over by the turning mechanism 5, which can quickly cool the pig body in the groove body 1 and improve the uniformity of the cooling process. At the same time, the pig body is conveyed according to the cooling process, thereby improving the automatic slaughtering capability of the device.

[0026] Further as shown in Figure 1 、 Figure 2 and Figure 4 , it is worth noting that the ventilation mechanism 6 includes a fixed frame 601 fixedly installed on the bottom of the partition plate 101 and arranged in the groove body 1. The fixed frame 601 is fixedly installed with a bidirectional fan 602, and the left and right sides of the fixed frame 601 are fixedly connected with ventilation pipes 604 and connected with the partition plate 101. The front and rear surfaces of the fixed frame 601 are provided with ventilation openings 603 corresponding to the dustproof net 7. The front and rear sides of the groove body 1 are symmetrically provided with air outlets 605, and the outer side of the air outlet 605 is fixedly connected with a fixed pipe 606 on the outer side surface of the groove body 1. The bottom of the fixed pipe 606 is communicated with a connecting pipe 607, and the end of the connecting pipe 607 is fixedly connected with a refrigeration device 608 for injecting cold air into the groove body 1 through the connecting pipe 607. The ventilation pipes 604 are communicated in the groove body 1 through the partition plate 101.

[0027] In use, the convex block 506 and the groove 507 can further improve the convenience of turning over. The refrigeration device 608 and the bidirectional fan 602 are operated, so that the cold air of the refrigeration device 608 is transmitted to the fixed pipe 606 through the connecting pipe 607 and conveyed into the groove body 1 through the air outlet 605, thereby quickly cooling the pig body. The bidirectional fan 602 is used to convey air to the groove body 1 through the ventilation pipe 604, thereby quickly ventilating the pig body in the groove body 1, further improving the cooling efficiency of the pig body, and ensuring the processing efficiency.

[0028] The scheme has the following working process: when the device is used, the corresponding slaughter processing equipment is connected on both sides of the groove body 1, when the pig body is conveyed into the groove body 1 through the corresponding conveying equipment, at this time, the motor 508 connected on the left upper transmission roller 501 and the right upper transmission roller 503 is operated, so that the left upper transmission roller 501 and the right upper transmission roller 503 can operate at different rotating speeds respectively, so as to drive the conveyor belt 505 to operate at different speeds on the left upper transmission roller 501, the left lower transmission roller 502 and the right upper transmission roller 503, the right lower transmission roller 504 respectively, when the operating speed of the conveyor belt 505 on the left upper transmission roller 501 and the left lower transmission roller 502 is greater than that on the right upper transmission roller 503 and the right lower transmission roller 504, at this time, different speed differences are formed on both sides of the pig body, so that the pig body is turned over on the conveyor belt 505, at the same time, the convex block 506 and the recess 507 are arranged, which can further improve the convenience of turning over, at the same time, the operation of the refrigerator 608 and the bidirectional fan 602 makes the cold air of the refrigerator 608 pass through the connecting pipe 607 into the fixed pipe 606 and is conveyed into the groove body 1 through the air outlet 605, so as to quickly cool the pig body, at the same time, the bidirectional fan 602 makes the air flow pass through the ventilation pipe 604 into the groove body 1, so as to quickly ventilate the pig body in the groove body 1, further improve the cooling efficiency of the pig body, and ensure the processing efficiency.

[0029] In summary: through the setting of the turnover mechanism 5, the pig body conveyed into the groove body 1 is turned over, which can be quickly cooled in the groove body 1 and improve the uniformity of the cooling process, at the same time, it is convenient to convey the pig body according to the cooling process, improve the automatic slaughter capacity of the device; through the setting of the ventilation mechanism 6, cooperate with the turnover mechanism 5, can quickly cool and ventilate the pig body, so as to improve the slaughter efficiency.

Claims

1. A ventilated automated pig slaughtering tumble cooling tank comprising a tank body (1), support legs (2), guardrails (3) and a controller (4), characterized in that: The support leg (2) is fixedly installed at the four corners of the bottom of the groove body (1), the guardrail (3) is arranged on the top of the groove body (1) and is provided on the front and rear sides, the controller (4) is fixedly installed on the front side of the groove body (1), the turnover mechanism (5) is arranged in the groove body (1) and is used for overturning the pig body conveyed into the groove body (1), the ventilation mechanism (6) is arranged on the groove body (1) and is used for ventilating and cooling the groove body (1), the dustproof nets (7) are symmetrically arranged on the front and rear side surfaces of the groove body (1), and the partition plate (101) is fixedly connected in the groove body (1). The turnover mechanism (5) comprises left upper transmission rollers (501), left lower transmission rollers (502), right upper transmission rollers (503) and right lower transmission rollers (504), the left upper transmission roller (501) is rotatably installed on the left side in the groove body (1) through a bearing, the right upper transmission roller (503) is arranged on the right side in the groove body (1) and is symmetric with the left upper transmission roller (501), the left lower transmission roller (502) is close to the partition plate (101) and is rotatably installed in the groove body (1) through a bearing, the right lower transmission roller (504) is arranged in the groove body (1) and is symmetric with the left lower transmission roller (502), the left upper transmission roller (501) and the left lower transmission roller (502) are sleeved with a conveying belt (505), the right upper transmission roller (503) and the right lower transmission roller (504) are sleeved with another conveying belt (505), and the left upper transmission roller (501) and the right upper transmission roller (503) are respectively fixedly connected with motors (508) and are fixedly installed on the front side surface of the groove body (1).

2. A ventilated automated pig slaughtering tumble chiller according to claim 1, characterized in that: The conveying belt (505) is obliquely arranged in the groove body (1) through the left upper transmission roller (501), the left lower transmission roller (502), the right upper transmission roller (503) and the right lower transmission roller (504).

3. A ventilated automated pig slaughtering tumble chiller according to claim 2, characterized in that: The conveying belt (505) is fixedly connected with a protruding block (506), and the protruding block (506) is provided with a groove (507) on the outer side of the conveying belt (505).

4. A ventilated automated pig slaughtering tumble chiller according to claim 1, characterized in that: The ventilation mechanism (6) comprises a fixed frame (601), the fixed frame (601) is fixedly installed on the bottom of the partition plate (101) and is arranged in the groove body (1), the fixed frame (601) is fixedly installed with a bidirectional fan (602) in the fixed frame (601), the fixed frame (601) is fixedly connected with ventilation pipes (604) on the left and right sides and is connected with the partition plate (101), and the fixed frame (601) is provided with ventilation openings (603) on the front and rear side surfaces and corresponds to the dustproof nets (7).

5. A ventilated automated pig slaughtering tumble chiller according to claim 4, characterized in that: The groove body (1) is symmetrically provided with air outlets (605) on the front and rear sides, the fixed pipes (606) are fixedly connected on the outer side surfaces of the groove body (1) outside the air outlets (605), the fixed pipes (606) are communicated with the connection pipes (607) at the bottom, and the connection pipes (607) are fixedly connected with refrigerators (608) at the ends and are used for injecting cold air into the groove body (1) through the connection pipes (607).

6. A ventilated automated pig slaughtering tumble chiller according to claim 5, characterized in that: The ventilation pipes (604) are communicated in the groove body (1) through the partition plate (101).