Ceramsite cooling device
By combining the design of cooling fan, vibration net, liquid cooling structure and exhaust fan, the problem of slow and uneven cooling speed of the ceramsite cooling device in high temperature environment is solved, rapid and uniform cooling is achieved, and the cooling effect of the ceramsite is improved.
Patent Information
- Application Number
- CN202422791057.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing expanded clay cooling device has poor cooling effect in high temperature environment. The traditional air convection cooling speed is slow, and the water sprinkling cooling is uneven, resulting in temperature difference affecting the quality of expanded clay, and high-temperature water vapor gathers at the top, affecting the cooling effect.
The combined design of cooling fan, vibration net, liquid cooling structure and exhaust fan in the cooling shell, combined with water pump and spray pipe system, achieves rapid and uniform cooling through evaporative cooling and air flow exchange.
In high temperature environments, it effectively reduces the temperature of the ceramsite to below 700 degrees Celsius, avoids the accumulation of high-temperature water vapor, ensures uniform cooling of the ceramsite, and improves cooling efficiency.
Smart Images

Figure CN223460841U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ceramsite production, in particular to a ceramsite cooling device. BACKGROUND
[0002] Ceramsite is a particle of ceramic, and most of the ceramsite appears in the form of a circular or elliptical sphere, but some imitation stone ceramsite is not in the form of a circular or elliptical sphere, but in the form of irregular stone.
[0003] The existing patent (announcement number CN217402918U) and a novel ceramsite cooling device, the patent sets up a cooling fan as a main cooling equipment, sets up a lap joint frame in the device to cooperate with a bottom air supply mechanism to lap joint the ceramsite raw materials, can continuously output air power below the lap joint frame by using a multistage fan in the use process, and can complete air flow interaction by using the ventilation holes on both sides, so that the cold air can continuously flow in the box body, so as to guarantee that the surface of the ceramsite raw materials of each part can be well cooled to guarantee the overall processing effect, however, the discharge temperature of the ceramsite can reach 950 DEG C-1100 DEG C, which can make the ambient temperature of the cooling device rapidly rise, and the ambient air temperature can also rise, and the convection effect can cause the cold air to be difficult to enter the device, and the cooling effect is slow by using only the air convection, and the traditional way also uses the water cooling method, and when the ceramsite is stacked, the water cannot uniformly contact the ceramsite, and the internal and external temperature difference can affect the quality of the ceramsite, and the evaporation of the liquid can take away a large amount of heat, and the heat in the device is prone to gather at the top to affect the cooling.
[0004] Therefore, the ceramsite cooling device is proposed, which is beneficial to guarantee the cooling effect of air cooling in the case that the ambient air temperature rises, beneficial to rapidly reduce the temperature of the ceramsite to below 700 DEG C, beneficial to more uniform temperature reduction of the ceramsite, and beneficial to avoiding the gathering of high-temperature water vapor at the top of the device to affect the cooling. Utility model content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a ceramsite cooling device to solve the problems in the above background.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a ceramsite cooling device, comprising a cooling shell, air inlet windows are formed in the outer walls on both sides of the cooling shell, cooling fans are arranged in the cooling shell and correspond to the positions of the air inlet windows, a vibrating net is horizontally arranged in the cooling shell, a liquid cooling structure is installed at the bottom of the cooling shell, the liquid cooling structure comprises a water pump, the water outlet end of the water pump is connected with two groups of circulation pipes through a three-way pipe, the positions of the two groups of circulation pipes correspond to the positions of the cooling fans on both sides, and the other end of the circulation pipe is communicated with a spraying pipe for spraying water.
[0007] The air exhaust fan is arranged equidistantly on one side above the vibrating net of the cooling shell, an air flow window is arranged on the other side wall of the air exhaust fan in the cooling shell, and the air flow direction of the air exhaust fan corresponds to the air flow window.
[0008] Further, the number of the cooling fans is six, and the six cooling fans are arranged in three rows respectively on the two circulating pipes.
[0009] Further, the water inlet pipe of the water pump is communicated with a water tank, the spraying pipe is equidistantly provided with atomizing heads, and the spraying pipe is arranged above the vibrating net.
[0010] Further, the cooling shell is provided with an inlet structure on the top of the outer wall, and is provided with an outlet structure on the side wall, and the outlet structure is arranged at a position corresponding to the vibrating net.
[0011] Further, the outlet structure is slidably connected to the cooling shell through a baffle.
[0012] Further, the cooling fan is arranged in an air outlet direction inclined upward, and the air outlet direction of the cooling fan faces the bottom surface of the vibrating net.
[0013] Further, the bottom surface of the vibrating net is provided with a vibrating motor through a transmission structure.
[0014] Compared with the prior art, the technical effects and advantages of the present application are as follows:
[0015] 1) The ceramic cooling device of the present application is provided with a water pump, a circulating pipe, a cooling fan and a vibrating net, the water pump is started to make the water flow through the circulating pipe into the spraying pipe, and then the liquid contacts the ceramic on the vibrating net to cool down, at the same time, the cold air generated in the evaporation process of the water flow is lowered, the hot air is raised, the water flow in the circulating pipe can reduce the ambient temperature, the cooling fan arranged at the position of the circulating pipe pushes the cold air lowered by evaporation and the air near the circulating pipe, and then the above-mentioned air passes through the vibrating net and the ceramic, compared with the comparative document, the cooling effect of air cooling can be ensured in the case that the air temperature in the external environment is raised, and the ceramic temperature can be quickly lowered to below 700 DEG C.
[0016] 2)The ceramic cooling device of the utility model, through the setting of vibration motor and airflow fan, through vibration motor drive vibration net to shake, make ceramic in movement state, make single ceramic can maximum limit and external air contact, also can make single ceramic and atomized water maximum limit contact under the condition of water flow after spraying, the hot gas generated by evaporation will float upwards, and under the influence of the airflow generated by the cooling fan, the hot gas will gather at the top, the top hot gas is pushed out by the exhaust fan through the start of the airflow fan, which is beneficial to the uniform temperature drop of the ceramic, and is beneficial to avoid the influence of high-temperature water vapor on the cooling of the device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall external schematic view of the ceramic cooling device of the utility model;
[0018] Figure 2 It is the cooling structure schematic view of the ceramic cooling device of the utility model;
[0019] Figure 3 It is the cooling shell section view schematic view of the ceramic cooling device of the utility model;
[0020] Figure 4 It is the discharge structure section view schematic view of the ceramic cooling device of the utility model.
[0021] The figure mark is: 1, cooling shell;2, feed structure;3, liquid cooling structure;31, circulation pipe;32, cooling fan;33, spray pipe;34, atomizing head;4, water pump;41, water tank;5, vibration net;6, vibration motor;7, discharge structure;71, baffle;8, airflow window;9, exhaust fan;10, air inlet window. DETAILED DESCRIPTION
[0022] The technical scheme in the utility model will be described clearly and completely in combination with the drawings in the utility model, and in addition, the form of each structure recorded in the following implementation is only an example, the structure involved in the utility model is not limited to each structure recorded in the following implementation, all other implementation obtained by the ordinary skill in the art without making creative labor belongs to the range of protection of the utility model.
[0023] Embodiment:
[0024] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of ceramsite cooling device, including cooling shell 1, the cooling shell 1 both sides outer wall is equipped with air inlet window 10, cooling fan 32 is arranged in the cooling shell 1 inside corresponding the position of air inlet window 10, cooling fan 32 is placed obliquely upwards in air outlet direction, the air outlet direction of cooling fan 32 faces the bottom surface of vibrating net 5, the number of cooling fan is six, vibrating net 5 is transversely arranged in the cooling shell 1, the bottom surface of vibrating net 5 is vibrated motor 6 by transmission structure, liquid cooling structure 3 is installed in the bottom of cooling shell 1, liquid cooling structure 3 includes water pump 4, the outlet of water pump 4 is connected with two groups of circulation pipes 31 respectively by three-way pipe, the position of two groups of circulation pipes 31 is respectively corresponding with the position of both sides cooling fan 32, three formula six cooling fans are respectively set corresponding two sides circulation pipes 31, the other end of circulation pipe 31 is connected with spraying pipe 33 for spraying water, the water inlet pipe of water pump 4 is connected with water tank 41, spraying pipe 33 is installed with atomizing head 34 at equal intervals, spraying pipe 33 is above vibrating net 5, by the way of water pump 4 pressurization, so that water flow rises to spraying pipe 33 after passing circulation pipe 31, and finally water flow is completed spraying by atomizing head 34;
[0025] By starting water pump 4, water flow passes through circulation pipe 31 and enters spraying pipe 33, and then liquid and ceramsite on vibrating net 5 contact to cool down, while water flow generates cold air in the process of evaporation, and the cold air generated in the process of evaporation descends, and the hot air rises, and the water flow flowing in circulation pipe 31 can reduce the ambient temperature, and the cooling fan 32 arranged corresponding to the position of circulation pipe 31 pushes the cold air descending and the air near circulation pipe 31, and then the air passes through vibrating net 5 and ceramsite to contact, so that the cooling effect of air cooling is ensured in the case that the air temperature rises in the external environment, and the temperature of ceramsite is quickly reduced to below 700 degrees Celsius.
[0026] An exhaust fan 9 is arranged at equal intervals above one side of the cooling shell 1, and an air flow window 8 is arranged on the other side wall of the exhaust fan 9 in the cooling shell 1, and the air flow direction of the exhaust fan 9 corresponds to the air flow window 8.
[0027] The vibrating net 5 is shaken by the vibrating motor 6, so that the ceramsite is in a moving state, and the single ceramsite can maximize contact with the external air, and the single ceramsite can also maximize contact with the atomized water in the case of water flow, the hot air generated by evaporation floats upwards, and the hot air gathers at the top under the influence of the air flow generated by the cooling fan 32, and the hot air is pushed out by the exhaust fan, so that the temperature of the ceramsite is more evenly reduced, and the high-temperature water vapor is prevented from gathering on the top of the device to affect cooling.
[0028] Wherein, the cooling outer wall top is provided with feeding structure 2, the ceramsite passes feeding structure 2 and enters the above of vibrating net 5 of cooling shell 1, the side wall of cooling shell 1 is provided with discharge structure 7, the position of discharge structure 7 corresponds with the position of vibrating net 5, the communication of discharge structure 7 and cooling shell 1 is slidably inserted with baffle 71, keeps the start of vibrating motor 6, and the ceramsite is discharged through the discharge structure of pulling open baffle 71.
[0029] Working principle: the ceramsite passes feeding structure 2 and enters the above of vibrating net 5 of cooling shell 1, by starting water pump 4 to make water flow through circulation pipe 31 and enter spray pipe 33, then liquid and ceramsite on vibrating net 5 contact to carry out cooling, and the cold air generated in the process of evaporation of water flow drops, and hot air rises, the water flow in circulation pipe 31 can reduce ambient temperature, and the cooling fan 32 arranged at the position of circulation pipe 31 pushes the cold air of evaporation and the air near circulation pipe 31, then the above-mentioned air passes vibrating net 5 and ceramsite contact;
[0030] At the same time, vibrating motor 6 is started to drive vibrating net 5 to shake, so that the ceramsite is in motion, so that single ceramsite can maximize contact with external air, and in the case of water flow after spraying, single ceramsite and atomized water can also maximize contact, the hot air generated by evaporation of the ceramsite will float upwards, and under the influence of the air flow generated by cooling fan 32, the hot air will gather at the top, and the hot air at the top is pushed out by discharge fan by starting air flow fan, so that the ceramsite is more uniformly cooled, when discharge is needed, keep vibrating motor 6 started, and pull open baffle 71 to make the ceramsite discharged through the discharge structure.
[0031] The above shows and describes the basic principle and main features of the present application and the advantages of the present application, for those skilled in the art, it is obvious that the present application is not limited to the details of the above-mentioned exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application; therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application, and any figure reference in the claims should not be regarded as limiting the claims.
[0032] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A kind of ceramsite cooling device, including cooling shell (1), the cooling shell (1) both sides outer wall is equipped with air inlet window (10), cooling fan (32) is set in the cooling shell (1) in correspondence with the air inlet window (10) position, the vibration net (5) is transversely arranged in the cooling shell (1), it is characterized by: The cooling shell (1) bottom is provided with liquid cooling structure (3), the liquid cooling structure (3) includes water pump (4), the water outlet end of water pump (4) is connected with two groups of circulating pipes (31) respectively through three-way pipe, the position of two groups of circulating pipes (31) corresponds with the position of two sides cooling fan (32) respectively, the other end of circulating pipe (31) is communicated with spray pipe (33) for spraying water; The cooling shell (1) is provided with exhaust fan (9) on one side above vibration net (5) equidistantly, air flow window (8) is set on the other side wall of exhaust fan (9) in cooling shell (1), the air flow direction of exhaust fan (9) corresponds with air flow window (8).
2. A ceramsite cooling device according to claim 1, characterized in that: The number of cooling fan (32) is six, three groups of six cooling fan (32) are set on two sides of circulating pipe (31) respectively.
3. A ceramsite cooling device according to claim 1, characterized in that: The water inlet pipe of water pump (4) is communicated with water tank (41), the spray pipe (33) is provided with atomizing head (34) equidistantly, the spray pipe (33) is located above vibration net (5).
4. A ceramsite cooling device according to claim 1, characterized in that: The cooling shell (1) top is provided with feeding structure (2), the cooling shell (1) side wall is provided with discharge structure (7), the position of discharge structure (7) corresponds with the position of vibration net (5).
5. A ceramsite cooling device according to claim 4, characterised in that: The communication part of discharge structure (7) and cooling shell (1) is slidably inserted with baffle (71).
6. A ceramsite cooling device according to claim 1, characterized in that: The cooling fan (32) is placed with air outlet direction inclined upward, the air outlet direction of cooling fan (32) faces the bottom surface of vibration net (5).
7. A ceramsite cooling device as claimed in claim 5, characterized in that: The bottom surface of vibration net (5) is provided with vibration motor (6) through transmission structure.
Citation Information
Patent Citations
Novel ceramsite cooling device
CN217402918U