UV energy detection device
By designing a UV energy detection device and utilizing the synchronous movement of the transfer structure and the probe, the problems of low efficiency and safety risks in traditional UV energy detection are solved, achieving uniform curing and efficient detection of products.
Patent Information
- Application Number
- CN202422632664.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional UV energy detection methods are inefficient, cannot achieve real-time continuous monitoring, and pose safety risks due to manual operation, affecting product curing effect and quality.
Design a UV energy detection device, including a conveying component, a transfer structure, and a probe. The transfer structure enables the probe to move synchronously between products, detects UV lamp energy in real time, avoids product obstruction, adapts to different product specifications, and uses a limit plate and guide plate to ensure stable product conveying.
It enables real-time, automatic detection of UV energy, improving detection efficiency, reducing manual intervention, ensuring uniform curing of products, and reducing safety risks.
Smart Images
Figure CN223461100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to UV energy detection technical field, especially a kind of UV energy detection device. BACKGROUND
[0002] In the fast-growing 3C (computer, communication, consumer electronics) industry, the requirement of precision manufacturing process to product quality is increasingly stringent. Especially in the process links involving dispensing or optical transparent adhesive bonding, UV light irradiation curing technology is widely used due to its efficient and environmentally friendly characteristics. However, the accurate control and monitoring of UV energy become the key factors affecting the curing effect and final quality of the product.
[0003] The traditional UV energy detection method mainly relies on periodic manual inspection and semi-automatic testing method. Although these methods meet the production needs to some extent, they have many limitations and deficiencies. Specifically, manual periodic testing is not only inefficient, requires a large amount of human resources, and cannot realize real-time continuous monitoring, resulting in production interruption and increasing time cost. At the same time, during manual operation, the leakage risk of UV ultraviolet light cannot be ignored, which poses a potential threat to the health of the operator.
[0004] Although the semi-automatic testing method improves the testing efficiency to some extent, it still needs to be performed after the product is cleaned, which undoubtedly increases the complexity and time consumption of the production process. If direct testing is selected without cleaning, the intervention of testing equipment (such as energy meter probe) may block the product surface, leading to uneven UV energy reception in local area, and thus causing product quality problems.
[0005] Therefore, we provide a UV energy detection device to solve the above problems. UTILITY MODEL CONTENT
[0006] The utility model aims to overcome the shortcomings of the prior art and provide a UV energy detection device.
[0007] The utility model achieves the above-mentioned purpose by the following technical solutions.
[0008] A UV energy detection device, comprising: a conveying assembly for products requiring curing treatment, a UV lamp is arranged above the conveying assembly;
[0009] A transfer structure is located on one side of the conveying assembly, which can realize linear movement in the conveying direction of the conveying assembly and rotary motion perpendicular to the conveying direction of the conveying assembly;
[0010] A swing rod is fixedly installed at the rotary end of the transfer structure, a probe head is installed on the swing rod, and the probe head is used to measure the energy intensity of the irradiation light of the UV lamp.
[0011] Preferably, the conveying assembly comprises a conveying line, and both sides of the conveying line are detachably provided with limiting plates, and the two limiting plates define a limiting space matched with the product.
[0012] Preferably, each end of the limiting plate at the feeding port of the conveying line is provided with a guide plate.
[0013] Preferably, the distance between the two guide plates gradually decreases in the conveying direction of the conveying assembly.
[0014] Preferably, the transferring structure comprises a linear module, a fixed plate is installed at the moving end of the linear module, a rotating piece is installed on the fixed plate, and the swing rod is installed at the rotating end of the rotating piece.
[0015] Preferably, the fixed plate is provided with a first rotation limiting structure for limiting the first rotation direction of the swing rod, and the first rotation limiting structure comprises a first mounting plate fixedly installed on the fixed plate, and a first buffer fixedly installed on the first mounting plate.
[0016] Preferably, the fixed plate is provided with a second rotation limiting structure for limiting the second rotation direction of the swing rod, and the second rotation limiting structure comprises a second mounting plate fixedly installed on the fixed plate, and a second buffer fixedly installed on the second mounting plate.
[0017] Preferably, the conveying assembly is provided with a first detection sensor and a second detection sensor, and the first detection sensor and the second detection sensor are spaced apart in the conveying direction of the conveying assembly.
[0018] The utility model has the following advantages:
[0019] 1、 the utility model discloses a transferring structure makes the detection head on the swing rod between two products on the conveying assembly, and the detection head follows the conveying assembly and moves synchronously, so that the real energy intensity of the multiple UV lamps above the conveying assembly can be detected, and after detection, the transferring structure drives the detection head on the swing rod to return to the initial position, and in the whole detection process, no manual intervention is needed, and the detection head is between two adjacent products, and the product is not shielded, so that the product can be better cured.
[0020] 2、 the utility model discloses the limiting plate of the conveying line both sides to limit the position of product, thereby prevent product and appear oblique, and can pass through the distance between two limiting plates, and then can make the conveying line to different model, the width product carries out UV curing.
[0021] 3. The utility model discloses a guide plate is arranged at the feed end of the limiting plate to make the product enter the limiting between two limiting plates and convey through the conveying line quickly, prevent the product from entering the conveying line and colliding with the end of limiting plate and entering the conveying line. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is whole structure schematic diagram that the swing bar of the utility model is in vertical state.
[0023] Figure 2 It is whole structure schematic diagram that the swing bar of the utility model is in horizontal and is between two adjacent products state.
[0024] Figure 3 It is the schematic diagram of the explosion state structure of the conveying assembly of the utility model.
[0025] Figure 4 It is the assembly structure schematic diagram that the swing bar of the utility model is in vertical state and moves the loading structure.
[0026] Figure 5 It is the assembly structure schematic diagram that the swing bar of the utility model is in horizontal state and moves the loading structure.
[0027] Figure 6 It is the utility model Figure 4 The enlarged schematic diagram of A in the utility model.
[0028] In the drawing, 100, conveying assembly;110, conveying line;120, limiting plate;130, guide plate;200, moves the loading structure;210, linear module;220, rotating piece;300, swing bar;400, UV lamp;500, first rotation limiting structure;510, first mounting plate;520, first buffer;600, second rotation limiting structure;610, second mounting plate;620, second buffer;700, first detection sensor;800, second detection sensor. DETAILED DESCRIPTION
[0029] To make the purpose, technical scheme and advantage of the utility model embodiment clearer, the following will combine the drawing in the utility model embodiment, and the technical scheme in the utility model embodiment is clearly and completely described, obviously, the described embodiment is a part of the embodiment of the utility model, instead of all the embodiment. The components of the utility model embodiment described and shown in the drawing here can be arranged and designed in various different configurations.
[0030] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term " set ", " install ", " link ", " connect " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can through intermediate medium indirectly connect, can be two element inside intercommunication. For ordinary skilled person in the art, can understand the concrete meaning of above-mentioned term in the utility model according to specific circumstances.
[0031] As Figure 1 — Figure 6 The embodiment shown.
[0032] In order to realize the power of UV lamp above the conveying assembly 100 is detected, and prevent the probe head from blocking the light from the UV lamp, resulting in uneven product energy receiving, the application mainly moves the probe head to the adjacent two products between the conveying assembly 100 through the transfer structure 200 which can move linearly and rotate, and synchronously moves with the conveying assembly 100, so as to realize the need of UV lamp energy detection, and can not block the energy from the UV lamp.
[0033] Specifically, the UV energy detection device disclosed by the application comprises a conveying assembly 100, a transfer structure 200 and a swing lever 300; wherein the conveying assembly 100 is used for products needing curing treatment, and a UV lamp 400 is arranged above the conveying assembly 100; the transfer structure 200 is located on one side of the conveying assembly 100, and the transfer structure 200 can realize linear movement in the conveying direction of the conveying assembly 100 and rotary movement perpendicular to the conveying direction of the conveying assembly 100; the swing lever 300 is fixedly installed at the rotary end of the transfer structure 200, and a probe head is installed on the swing lever 300, and the probe head is used for measuring the energy intensity of the irradiation light of the UV lamp 400.
[0034] Referring to Figure 1 As shown, first, when detection is needed, the probe head on the swing lever 300 is placed between the adjacent two products by the transfer structure 200, and then synchronously moves with the conveying assembly 100, and sequentially passes through the UV lamp above the conveying assembly 100 to detect the energy of each UV lamp, so as to detect whether the UV lamp energy meets the needs, and if not, the UV lamp can be replaced or power adjustment operation is performed, and the UV lamp can be adjusted according to needs, which is not described in detail here.
[0035] It should be noted here that Figure 1 The swing lever 300 is in the initial state, that is, the swing lever 300 is in the vertical state at this time. Figure 2When the swing rod 300 is located between two adjacent products, since the detection head is installed on the swing rod 300, the detection head is also located between the two adjacent products.
[0036] The conveying assembly 100 comprises a conveying line 110, and both sides of the conveying line 110 are detachably provided with limiting plates 120, and the two limiting plates 120 define a limiting space suitable for the products.
[0037] As shown in Figures 1 to 3 In order to convey products of different specifications, models and sizes and prevent the products from moving in an inclined manner, the two limiting plates 120 are arranged on the two side frames of the conveying line 110, and the spacing between the two limiting plates 120 is adjusted according to the actual size of the products, so that the products move in the limiting space defined by the two limiting plates 120.
[0038] Further, the end of each limiting plate 120 at the inlet of the conveying line 110 is provided with a guide plate 130, and the spacing between the two guide plates 130 gradually decreases in the conveying direction of the conveying assembly 100.
[0039] As shown in Figures 1 to 3 In order to facilitate the products from the upstream to smoothly enter the limiting space defined by the two limiting plates 120, the guide plates 130 at the ends of the limiting plates 120 guide the products from the upstream that are about to enter the conveying line 110, and specifically, the two guide plates 130 form a "V" shape, that is, the spacing between the two guide plates 130 gradually decreases in the conveying direction of the conveying line 110, so that the products can be more conveniently guided between the two limiting plates 120, and the products are prevented from being inclined.
[0040] In addition, the guide plates 130 are arranged to guide the products from the upstream to enter between the two limiting plates 120, which can prevent the products from directly hitting the ends of the limiting plates 120, thereby achieving the effect of protecting the products to a certain extent.
[0041] The transfer structure 200 comprises a linear module 210, a fixed plate is arranged at the moving end of the linear module 210, a rotating member 220 is arranged on the fixed plate, and the swing rod 300 is arranged at the rotating end of the rotating member 220.
[0042] As shown in Figure 4In the initial state, the swing rod 300 is in the vertical state. When detection is needed, the swing rod 300 needs to be rotated from the vertical state to the horizontal state, i.e. the swing rod 300 is rotated by ninety degrees by the rotating piece 220 to be in the horizontal state, and the detection head on the swing rod 300 is located between the two adjacent products on the conveying assembly 100. The swing rod 300 in the horizontal state is driven by the linear module 210 to move synchronously with the conveying line 110, so that the detection head on the swing rod 300 is always located between the two adjacent products and does not block the UV light irradiated to the products, so that the product curing is more uniform.
[0043] The fixing plate is provided with a first rotation limiting structure 500 for limiting the first rotation direction of the swing rod 300. The first rotation limiting structure 500 comprises a first mounting plate 510 fixedly installed on the fixing plate, and a first buffer 520 fixedly installed on the first mounting plate 510.
[0044] The fixing plate is provided with a second rotation limiting structure 600 for limiting the second rotation direction of the swing rod 300. The second rotation limiting structure 600 comprises a second mounting plate 610 fixedly installed on the fixing plate, and a second buffer 620 fixedly installed on the second mounting plate 610.
[0045] It should be noted that the first rotation direction is the direction in which the swing rod 300 rotates away from the conveying assembly 100, and the second rotation direction is the direction in which the swing rod 300 rotates towards the conveying assembly 100.
[0046] Referring to Figures 4 to 6 In order to enable the swing rod 300 to smoothly reach the predetermined position, the vertical direction of the swing rod 300 is limited by the first rotation limiting structure 500, and the horizontal direction of the swing rod 300 is limited by the second rotation limiting structure 600. Specifically, when the swing rod 300 is gradually rotated by the transfer structure 200 towards the vertical direction, the swing rod 300 will touch the first buffer 520, thereby blocking the swing rod 300 from continuing to rotate in the direction away from the conveying assembly 100, thereby playing a blocking limiting role. When the swing rod 300 is gradually rotated by the transfer structure 200 towards the horizontal direction, the swing rod 300 will touch the second buffer 620 in the horizontal state, and the second buffer 620 will block the swing rod 300 from continuing to rotate, so that the swing rod 300 is in the horizontal state at this time.
[0047] The conveying assembly 100 is provided with a first detection sensor 700 and a second detection sensor 800, and the first detection sensor 700 and the second detection sensor 800 are spaced apart along the conveying direction of the conveying assembly 100.
[0048] Referring to Figure 3As shown, in order to enable the swing rod 300 to be rotated to the interval between the adjacent two products, the first detection sensor 700 and the second detection sensor 800 are used to detect whether the products exist, so as to judge the interval between the adjacent two products, and then the corresponding controller is used to control the transfer structure 200 to drive the swing rod 300 to enter the interval between the adjacent two products.
[0049] As for the judgment of the interval between the adjacent two products, the interval between the first detection sensor 700 and the second detection sensor 800, the time of detecting the interval between the adjacent two products, and the speed of the conveying line 110, etc.
[0050] Specifically, the first detection sensor 700 and the second detection sensor 800 can be photoelectric sensors, laser sensors, etc.
[0051] The working process of the utility model is as follows: first, the first detection sensor 700 and the second detection sensor 800 are used to detect the interval between the adjacent two products, then the transfer structure 200 drives the detection head on the swing rod 300 to rotate and place it between the adjacent two products, next, the transfer structure 200 drives the detection head on the swing rod 300 to move synchronously with the conveying assembly 100, since the detection head moves synchronously with the conveying assembly 100, the detection head is always located between the adjacent two products, and does not block the light from the UV lamp, so that the products can uniformly receive energy, and the detection head can detect the energy of the UV lamp located above the conveying assembly 100 in real time during the movement of the detection head, after the detection is completed, the transfer structure 200 drives the swing rod 300 to rotate and restore to the initial state and moves to the initial position, waiting for the next detection, and in the whole process, no manual intervention is needed, which greatly improves the detection efficiency and safety, and reduces the harm of UV light to the human body.
[0052] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc.
Claims
1. A UV energy detection device, characterized in that, Comprise; The conveying assembly (100) is used for products needing curing treatment, and a UV lamp (400) is arranged above the conveying assembly (100); The transfer structure (200) is located on one side of the conveying assembly (100), and the transfer structure (200) can realize linear movement in the conveying direction of the conveying assembly (100) and rotary movement perpendicular to the conveying direction of the conveying assembly (100); The swing rod (300) is fixedly installed at the rotary end of the transfer structure (200), and a detection head is installed on the swing rod (300), and the detection head is used for measuring the energy intensity of the irradiation light of the UV lamp (400).
2. The UV energy detection device of claim 1, wherein: The conveying assembly (100) comprises a conveying line (110), and limit plates (120) are detachably installed on both side frames of the conveying line (110), and the two limit plates (120) define a limit space matched with the product.
3. The UV energy detection device of claim 2, wherein: Each end of the limit plate (120) located at the feeding port of the conveying line (110) is provided with a guide plate (130).
4. The UV energy detection device of claim 3, wherein: The spacing between the two guide plates (130) gradually decreases in the conveying direction of the conveying assembly (100).
5. The UV energy detection device of claim 1, wherein: The transfer structure (200) comprises a linear module (210), a fixed plate is installed at the moving end of the linear module (210), a rotary part (220) is installed on the fixed plate, and the swing rod (300) is installed at the rotary end of the rotary part (220).
6. The UV energy detection device of claim 5, wherein: A first rotary limiting structure (500) for limiting the first rotary direction of the swing rod (300) is installed on the fixed plate; the first rotary limiting structure (500) comprises a first mounting plate (510) fixedly installed on the fixed plate, and a first buffer (520) is fixedly installed on the first mounting plate (510).
7. The UV energy detection device of claim 5, wherein: A second rotary limiting structure (600) for limiting the second rotary direction of the swing rod (300) is installed on the fixed plate; the second rotary limiting structure (600) comprises a second mounting plate (610) fixedly installed on the fixed plate, and a second buffer (620) is fixedly installed on the second mounting plate (610).
8. The UV energy detection device of claim 5, wherein: First and second detection sensors (700) and (800) are installed on the side frame of the conveying assembly (100), and the first and second detection sensors (700) and (800) are spaced apart in the conveying direction of the conveying assembly (100).