Automatic product assembling and detecting machine

By designing an automated product assembly and testing machine, a mobile carrier and gripper mechanism are used to automatically deliver products to the assembly and testing stations, solving the problems of labor-intensive and inefficient manual operation in existing technologies and improving assembly and testing efficiency.

CN223461164UActive Publication Date: 2025-10-21苏州聚强智能科技有限公司
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Patent Information

Application Number
CN202423063088.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-21
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing product assembly and testing process requires manual operation, resulting in high manpower consumption and low efficiency.

Method used

Design an automatic product assembly and testing machine that automatically delivers products to assembly and testing stations using a movable product carrier and gripper mechanism, and performs assembly and testing using upper and lower port sealing mechanisms and an airtightness tester.

Benefits of technology

It improves the efficiency of product assembly and testing, reduces manpower consumption and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of product processing equipment, in particular to an automatic product assembling and detecting machine. The assembling and detecting machine comprises a working platform, a product carrier, a carrier horizontal moving mechanism, a reverse lifting mechanism, a pressing block, an upper end opening blocking mechanism, a lower end opening blocking mechanism, a first horizontal moving mechanism, a second horizontal moving mechanism, an upper clamping jaw, a lower clamping jaw and an airtightness tester, and the carrier horizontal moving mechanism and the reverse lifting mechanism are installed on the working platform. A lower port plugging mechanism is installed at the bottom of the working platform. According to the utility model, the product is automatically conveyed to the assembly station and the detection station through the movable product carrier. And the part is mounted on the product through the movable lower clamping jaw. And the product is lifted to the machining height through the upper clamping jaw. And the part is pressed on the product through the pressing block. The upper end and the lower end of the product are plugged through the upper port plugging mechanism and the lower port plugging mechanism, and the product is tested through the airtightness tester. According to the invention, the product assembly detection efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to product processing equipment field especially is product automatic assembly detection machine. BACKGROUND

[0002] During the processing of products, parts need to be installed on the products, and then the products are subjected to air tightness detection. However, the existing product assembly and detection require workers to assemble the products at an assembly station and then carry the products to a detection station for detection. Not only is labor consumed, but also the work efficiency is low. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problems described in the background art. The utility model provides a product automatic assembly detection machine. The product is automatically sent to the assembly station and the detection station by the movable product carrier. The parts are installed on the product by the movable lower clamping jaw. The product is lifted to the processing height by the upper clamping jaw. The parts are pressed on the product by the pressing block. The upper and lower ends of the product are blocked by the upper port blocking mechanism and the lower port blocking mechanism, and the product is tested by the air tightness tester. The application improves the product assembly and detection efficiency.

[0004] The utility model solves the technical problems by adopting the following technical scheme:

[0005] A product automatic assembly detection machine comprises a work platform, a product carrier, a carrier horizontal movement mechanism, a reverse lifting mechanism, a pressing block, an upper port blocking mechanism, a lower port blocking mechanism, a horizontal movement mechanism one, a horizontal movement mechanism two, an upper clamping jaw, a lower clamping jaw, and an air tightness tester. The work platform is provided with the carrier horizontal movement mechanism, the reverse lifting mechanism, and the carrier horizontal movement mechanism. The lower end of the work platform is provided with the lower port blocking mechanism. The reverse lifting mechanism is connected with the horizontal movement mechanism one on the upper moving part. The horizontal movement mechanism one is connected with the pressing block and the upper port blocking mechanism on the moving part. The reverse lifting mechanism is connected with the upper clamping jaw and the horizontal movement mechanism two on the lower moving part. The horizontal movement mechanism two is connected with the lower clamping jaw on the moving part. The product carrier is connected with the moving part of the carrier horizontal movement mechanism. The air pipe of the air tightness tester is arranged in the upper port blocking mechanism.

[0006] Specifically, the carrier horizontal movement mechanism is a single-rod cylinder. The product carrier is slidingly connected with the horizontal straight rail on the work platform. The cylinder body of the carrier horizontal movement mechanism is connected with the work platform. The piston rod of the carrier horizontal movement mechanism is connected with the product carrier.

[0007] Specifically, the reverse lifting mechanism is a forward-reverse tooth sliding table module. Two sliding seats are slidingly connected with the reverse lifting mechanism.

[0008] Specifically, the reverse lifting mechanism is fixed with a connecting seat on the upper slide, the connecting seat is slidably connected with a sliding plate, the horizontal moving mechanism one is a single-rod cylinder, the cylinder body of the horizontal moving mechanism one is connected with the connecting seat, the piston rod of the horizontal moving mechanism one is connected with the sliding plate, and the pressing block and the upper port blocking mechanism are installed on the bottom of the sliding plate.

[0009] Specifically, the upper port blocking mechanism comprises a single-rod cylinder one, a pipe body and a column body, the cylinder body of the single-rod cylinder one and the pipe body are fixed on the sliding plate, the piston rod end of the single-rod cylinder one is fixed with the column body, the piston rod of the single-rod cylinder one and the column body pass through the pipe body, the pipe body is composed of an upper straight pipe, a lower straight pipe and a rubber ring, and the upper straight pipe, the rubber ring and the lower straight pipe are sequentially connected, the air pipe of the air tightness tester is installed in the column body, the bottom of the column body is provided with an opening, and the diameter of the piston rod of the single-rod cylinder one is smaller than the diameter of the column body.

[0010] Specifically, the lower port blocking mechanism comprises a plug and a plug lifting cylinder, the piston rod of the plug lifting cylinder is fixedly connected with the plug through a connecting rod, and the working platform is provided with a perforation for penetrating the plug.

[0011] Specifically, the horizontal moving mechanism two is a single-rod cylinder, the cylinder body of the horizontal moving mechanism two and the cylinder body of the upper clamping jaw are fixed on the slide of the reverse lifting mechanism located at the lower side, the piston rod of the horizontal moving mechanism two is connected with the lower clamping jaw, and the cylinder body of the lower clamping jaw is slidably connected with the slide of the reverse lifting mechanism located at the lower side.

[0012] Specifically, the working platform is installed with a product orientation detection mechanism, the product orientation detection mechanism comprises a single-rod cylinder two and a positioning needle, the positioning needle is slidably connected with the working platform, and the piston rod of the single-rod cylinder two is connected with the tail end of the positioning needle.

[0013] The product automatic assembly detection machine has the advantages that the movable product carrier can automatically send products to the assembly station and the detection station, the movable lower clamping jaw can install parts on the products, the upper clamping jaw can lift the products to the machining height, the pressing block can press the parts on the products, the upper port blocking mechanism and the lower port blocking mechanism can block the upper and lower ends of the products, the air tightness tester can test the products, and the product assembly detection efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] The utility model is further described below in combination with the drawings and embodiments.

[0015] Figure 1 is the structure schematic view of the utility model;

[0016] Figure 2 is the structure schematic view of the upper port blocking mechanism of the utility model;

[0017] Figure 3 is the structure schematic view of the horizontal moving mechanism two, upper clamping jaw and lower clamping jaw of the utility model;

[0018] Fig. 1. work platform, 2. product carrier, 3. carrier horizontal moving mechanism, 4. reverse lifting mechanism,

[0019] 5. pressing block, 6. upper port plugging mechanism, 7. lower port plugging mechanism, 8. horizontal moving mechanism one,

[0020] 9. horizontal moving mechanism two, 10. upper clamping jaw, 11. lower clamping jaw, 12. connecting seat, 13. product orientation detection mechanism, 61. single rod cylinder one, 62. pipe body, 63. rubber ring, 64. column. DETAILED DESCRIPTION

[0021] The utility model will be further explained in detail in combination with the drawings. These drawings are all simplified schematic views, just with the schematic way to show the basic structure of the utility model, therefore it just shows the structure related to the utility model.

[0022] Figure 1 is the structure schematic view of the utility model; Figure 2 is the structure schematic view of the upper port plugging mechanism of the utility model

[0023] schematic view; Figure 3 is the structure schematic view of the horizontal moving mechanism two, upper clamping jaw and lower clamping jaw of the utility model.

[0024] As shown in the accompanying Figure 1 , a kind of product automatic assembly detection machine, including work platform 1, product carrier 2, carrier horizontal moving mechanism 3, reverse lifting mechanism 4, pressing block 5, upper port plugging mechanism 6, lower port plugging mechanism 7, horizontal moving mechanism one 8, horizontal moving mechanism two 9, upper clamping jaw 10, lower clamping jaw 11, air tightness tester, the carrier horizontal moving mechanism 3 of work platform 1 is installed with, reverse lifting mechanism 4, carrier horizontal moving mechanism 3, work platform 1 bottom is installed with lower port plugging mechanism 7, reverse lifting mechanism 4 is located on the moving part of upper connection with horizontal moving mechanism one 8, the moving part of horizontal moving mechanism one 8 is connected with pressing block 5 and upper port plugging mechanism 6, reverse lifting mechanism 4 is located on the moving part of lower connection with upper clamping jaw 10 and horizontal moving mechanism two 9, the moving part of horizontal moving mechanism two 9 is connected with lower clamping jaw 11, product carrier 2 is connected on the moving part of carrier horizontal moving mechanism 3, the air pipe of air tightness tester is placed in upper port plugging mechanism 6.

[0025] The carrier horizontal moving mechanism 3 is a single-rod cylinder. The product carrier 2 is slidably connected to the horizontal straight rail on the working platform 1. The cylinder body of the carrier horizontal moving mechanism 3 is connected to the working platform 1, and the piston rod of the carrier horizontal moving mechanism 3 is connected to the product carrier 2.

[0026] The piston rod of the carrier horizontal moving mechanism 3 can be extended and retracted to drive the product carrier 2 to move horizontally and linearly.

[0027] The reverse lift mechanism 4 comprises a forward and reverse threaded slide module, with two slides slidably connected to it. A forward and reverse threaded lead screw is rotatably connected to the linear lift module. A motor drives the lead screw to rotate. Nuts are threaded onto the forward and reverse threaded sections of the lead screw, respectively. These nuts are connected to two slides, each slidably connected to the housing of the forward and reverse threaded slide module. Screw rotation drives the two slides to move linearly in opposite directions or relative to each other.

[0028] The reverse lifting mechanism 4 is located on the upper sliding seat with a connecting seat 12 fixed thereon, and the connecting seat 12 is slidably connected to the sliding plate. The horizontal moving mechanism 8 is a single-rod cylinder, and the cylinder body of the horizontal moving mechanism 8 is connected to the connecting seat 12. The piston rod of the horizontal moving mechanism 8 is connected to the sliding plate. The pressing block 5 and the upper port sealing mechanism 6 are installed at the bottom of the sliding plate.

[0029] The horizontal moving mechanism 8 can drive the pressing block 5 and the upper port blocking mechanism 6 to move horizontally and linearly.

[0030] As attached Figure 2 As shown, the upper port sealing mechanism 6 includes a single-rod cylinder 61, a tube body 62, and a column 64. The cylinder body and the tube body 62 of the single-rod cylinder 61 are fixed on the sliding plate. The piston rod end of the single-rod cylinder 61 is fixed with a column 64. The piston rod and the column 64 of the single-rod cylinder 61 pass through the tube body 62. The tube body 62 is composed of an upper straight tube, a lower straight tube, and a rubber ring 63. The upper straight tube, the rubber ring 63, and the lower straight tube are connected in sequence. The air pipe of the airtight tester is installed in the column 64. An opening is provided at the bottom of the column 64. The diameter of the piston rod of the single-rod cylinder 61 is smaller than the diameter of the column 64.

[0031] The piston rod and cylinder 64 of single-rod cylinder 61 can move back and forth along tube 62. When cylinder 64 has not yet reached rubber ring 63, rubber ring 63 is in a retracted state. At this point, the reverse lift mechanism 4 drives cylinder 64 and tube 62 into the product. The piston rod of single-rod cylinder 61 then drives cylinder 64 upward, moving it to rubber ring 63. Cylinder 64 then stretches rubber ring 63, forcing it to rest against the inner wall of the product, thus sealing the top opening of the product.

[0032] The lower port blocking mechanism 7 comprises a plug and a plug lifting cylinder. The piston rod of the plug lifting cylinder is fixedly connected to the plug through a connecting rod. A through hole for passing the plug is provided on the working platform 1.

[0033] The plug lifting cylinder drives the plug to move up and pass through the through-hole on the tooling work platform 1 and the through-hole at the bottom of the product carrier 2, thereby completing the sealing of the bottom opening of the product.

[0034] As attached Figure 3 As shown, the horizontal moving mechanism 2 9 is a single-rod cylinder. The cylinder body of the horizontal moving mechanism 2 9 and the cylinder body of the upper clamping jaw 10 are both fixed on the slide seat located below the reverse lifting mechanism 4. The piston rod of the horizontal moving mechanism 2 9 is connected to the lower clamping jaw 11, and the cylinder body of the lower clamping jaw 11 is slidably connected to the slide seat located below the reverse lifting mechanism 4.

[0035] The horizontal moving mechanism 2 9 can drive the lower clamping jaw 11 to move horizontally and linearly.

[0036] A product orientation detection mechanism 13 is installed on the work platform 1. The product orientation detection mechanism 13 consists of a single-rod cylinder 2 and a positioning needle. The positioning needle is slidably connected to the work platform 1, and the piston rod of the single-rod cylinder 2 is connected to the tail end of the positioning needle.

[0037] There's an opening on the side of the product. When product carrier 2, carrying the product, moves in front of the positioning pin, the piston rod of single-rod cylinder 2 drives the positioning pin toward the product. If the positioning pin fits into the opening on the side of the product, the product is correctly oriented horizontally. If the positioning pin cannot fit into the opening, the product is incorrectly oriented horizontally.

[0038] The working method of this application is as follows: first, the product is placed in the product carrier 2, and then the carrier horizontal movement mechanism 3 drives the product carrier 2 containing the product to move horizontally to the processing station. Then, the horizontal movement mechanism 2 9 drives the lower clamping jaw 11 holding the part to move forward horizontally to just above the product, and then the reverse lifting mechanism 4 drives the lower clamping jaw 11 downward, thereby pre-installing the part on the product. After the lower clamping jaw 11 retracts and resets, the upper clamping jaw 10 clamps the product, and the horizontal movement mechanism 1 8 drives the pressing block 5 to move horizontally above the product. At this time, the reverse lifting mechanism 4 simultaneously drives the pressing block 5 downward and the upper clamping jaw 10 upward, so that the pressing block 5 is used to press the part onto the product, completing the assembly of the product.

[0039] After the product is assembled, it is placed back into the product carrier 2. At this time, the lower port blocking mechanism 7 blocks the bottom opening of the product, and the upper port blocking mechanism 6 blocks the top opening of the product. Then, the air pipe of the airtightness tester in the column 64 is used to inflate the interior of the product for an airtightness test.

[0040] With the above ideal embodiment of the present application as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A product automatic assembly inspection machine, characterized by, The utility model provides a product airtight test device, including work platform (1), product carrier (2), carrier horizontal moving mechanism (3), reverse lifting mechanism (4), pressing block (5), upper port sealing mechanism (6), lower port sealing mechanism (7), horizontal moving mechanism one (8), horizontal moving mechanism two (9), upper clamp jaw (10), lower clamp jaw (11), airtight tester, work platform (1) is installed with carrier horizontal moving mechanism (3), reverse lifting mechanism (4), carrier horizontal moving mechanism (3), work platform (1) bottom is installed with lower port sealing mechanism (7), and the mobile part of reverse lifting mechanism (4) is connected with horizontal moving mechanism one (8) in upper portion, and the mobile part of horizontal moving mechanism one (8) is connected with pressing block (5) and upper port sealing mechanism (6), and the mobile part of reverse lifting mechanism (4) is connected with upper clamp jaw (10) and horizontal moving mechanism two (9) in lower portion, and the mobile part of horizontal moving mechanism two (9) is connected with lower clamp jaw (11), and product carrier (2) is connected in the mobile part of carrier horizontal moving mechanism (3), and the air pipe of airtight tester is placed in upper port sealing mechanism (6).

2. The product automatic assembly detection machine according to claim 1, characterized in that: The carrier horizontal moving mechanism (3) is a single-rod cylinder, the product carrier (2) is slidingly connected on the horizontal straight rail of the work platform (1), the cylinder body of the carrier horizontal moving mechanism (3) is connected on the work platform (1), and the piston rod of the carrier horizontal moving mechanism (3) is connected on the product carrier (2).

3. The product automatic assembly detection machine according to claim 1, wherein: The reverse lifting mechanism (4) is a positive and negative tooth sliding table module, and two sliding seats are slidingly connected on the reverse lifting mechanism (4).

4. The product automatic assembly detection machine according to claim 3, characterized in that: The connecting seat (12) is fixed on the upper sliding seat of the reverse lifting mechanism (4), the sliding plate is slidingly connected on the connecting seat (12), the horizontal moving mechanism one (8) is a single-rod cylinder, the cylinder body of the horizontal moving mechanism one (8) is connected on the connecting seat (12), the piston rod of the horizontal moving mechanism one (8) is connected on the sliding plate, and the pressing block (5) and the upper port sealing mechanism (6) are installed on the bottom of the sliding plate.

5. The product automatic assembly detection machine according to claim 4, characterized in that: The upper port sealing mechanism (6) comprises a single-rod cylinder one (61), a pipe body (62) and a column body (64), the cylinder body of the single-rod cylinder one (61) and the pipe body (62) are fixed on the sliding plate, the piston rod end of the single-rod cylinder one (61) is fixed with the column body (64), the piston rod of the single-rod cylinder one (61) and the column body (64) pass through the pipe body (62), the pipe body (62) is composed of an upper straight pipe, a lower straight pipe and a rubber ring (63), the upper straight pipe, the rubber ring (63) and the lower straight pipe are connected in sequence, the air pipe of the airtight tester is installed in the column body (64), the bottom of the column body (64) is provided with an opening, and the diameter of the piston rod of the single-rod cylinder one (61) is smaller than the diameter of the column body (64).

6. The automatic product assembly detection machine of claim 1, wherein: The lower port sealing mechanism (7) comprises a plug and a plug lifting cylinder, the piston rod of the plug lifting cylinder is fixedly connected with the plug through a connecting rod, and the work platform (1) is provided with a perforation for penetrating the plug.

7. The product automatic assembly detection machine according to claim 1, wherein: The horizontal moving mechanism two (9) is a single rod cylinder, the cylinder body of the horizontal moving mechanism two (9) and the cylinder body of the upper clamping jaw (10) are fixed on the slide of the reverse lifting mechanism (4) located below, the piston rod of the horizontal moving mechanism two (9) is connected to the lower clamping jaw (11), and the cylinder body of the lower clamping jaw (11) is slidingly connected to the slide of the reverse lifting mechanism (4) located below.

8. The automatic product assembly detection machine of claim 1, wherein: The working platform (1) is provided with a product orientation detection mechanism (13), and the product orientation detection mechanism (13) is composed of a single rod cylinder two and a positioning needle. The positioning needle is slidingly connected to the working platform (1), and the piston rod of the single rod cylinder two is connected to the tail end of the positioning needle.