Detection mechanism based on RGB fantasy color lamp processing
By designing the conveyor belt limiting and correction functions in the detection mechanism, the problem of inconsistent inclination in the detection of colorful light strips was solved, automated appearance inspection was achieved, and the detection efficiency and image uniformity were improved.
Patent Information
- Application Number
- CN202422662195.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the appearance inspection of existing colorful light strips, inconsistent placement inclinations causes the camera module to capture messy images, affecting inspection efficiency.
A detection mechanism for RGB colorful light processing was designed, which included a detection cabinet, a conveyor belt, a camera module, a transmission roller and a limit strip. The limit and correction functions of the conveyor belt were used to ensure that the colorful light strip maintained a vertical posture during the detection process, and the camera module was used to perform automated appearance inspection.
It realizes the automatic appearance inspection of the colorful light strips, improves the inspection efficiency and image consistency, and ensures product quality.
Smart Images

Figure CN223461479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of color-changing lamp processing technology, especially a detection mechanism based on RGB color-changing lamp processing. BACKGROUND
[0002] With the rapid development of LED technology, color-changing lamp strips, as a new type of lighting product, have been widely used in indoor and outdoor decoration, commercial lighting and creative projects due to their high customization and dynamic visual effects. These lamp strips are usually composed of multiple individually controllable LEDs, which can create complex lighting effects and animations. The appearance quality detection of color-changing lamp strips is particularly important during the production process to ensure the reliability and aesthetics of the products when delivered for use.
[0003] In the existing technology, the appearance detection of color-changing lamp strips mainly relies on camera modules for visual inspection. However, due to the different inclinations of each color-changing lamp strip during placement, the images captured by the camera modules are relatively disordered, affecting the appearance detection efficiency of color-changing lamp strips.
[0004] Therefore, we propose a detection mechanism based on RGB color-changing lamp processing to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] In view of the above, the utility model aims to solve the above problems by providing a detection mechanism based on RGB color-changing lamp processing.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a detection cabinet is provided, a conveying table is fixedly arranged on the detection cabinet, a first conveyor belt is fixedly arranged on the inner side of the detection cabinet, a plurality of camera modules are arranged on the inner side of the detection cabinet above the first conveyor belt, a first support frame is fixedly arranged on the top of the conveying table, a plurality of transmission rollers are uniformly inserted into the first support frame, a second conveyor belt is sleeved on the outer side of the plurality of transmission rollers, a limiting strip is uniformly installed on the outer side of the second conveyor belt, a clamping groove is formed in the limiting strip, a second support frame is symmetrically installed on the first support frame on both sides of the second conveyor belt, a U-shaped plate is fixedly installed on the inner side of the second support frame, a connecting shaft is inserted into the U-shaped plate, a bearing ring is sleeved on the connecting shaft, and a bearing frame is fixedly installed on the bearing ring.
[0007] As a preferred scheme, a pressing rod is symmetrically installed between the two bearing frames.
[0008] As a preferred scheme, a limiting sleeve is symmetrically installed on the connecting shaft on the inner side of the U-shaped plate, a spring is sleeved on the connecting shaft below the limiting sleeve, and the bottom of the spring is connected with the bearing ring.
[0009] As a preferred scheme, a servo motor is fixedly arranged on the first support frame, an output end of the servo motor is provided with a transmission wheel, a belt is sleeved on the transmission wheel, and the belt is connected with a plurality of transmission rollers.
[0010] As a preferred scheme, an adapter frame is fixedly installed on the first support frame and close to one side of the detection cabinet, a plurality of adapter strips are fixedly arranged on the adapter frame, and the adapter strips correspond to the clamping grooves.
[0011] As a preferred scheme, a plurality of limiting grooves are uniformly arranged on the first conveying belt and correspond to the adapter frame.
[0012] Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically speaking, from the above technical scheme, it mainly has the advantages of:
[0013] The plurality of camera modules arranged on the inner side of the detection cabinet and above the first conveying belt are used for appearance detection of the fantasy light strip on the first conveying belt, so that the quality of the fantasy light strip is ensured, the transmission rollers are used for transmission of the fantasy light strip, the transmission rollers uniformly inserted on the first support frame are used for transmission of the second conveying belt, the second conveying belt drives the fantasy light strip to quickly enter the inner side of the detection cabinet and the camera module is used for appearance detection of the fantasy light strip, the second conveying belt is used for placing the processed fantasy light strip, so that subsequent appearance detection work is facilitated, the limiting strips are used for limiting the fantasy light strip during conveying, the clamping grooves arranged on the limiting strips are used for further limiting the fantasy light strip on the second conveying belt, so that the fantasy light strip and the limiting strips maintain a perpendicular and intersecting position relationship for inspection, the abutting ring sleeved on the connecting shaft is used for automatically clamping the fantasy light strip on the second conveying belt on the inner side of the clamping groove, so that the second conveying belt is used for conveying the fantasy light strip, and the corrected fantasy light strip is conveyed to the inner side of the detection cabinet for appearance detection, and the limiting grooves are used for cooperation with the camera module to make the image photographed by the camera module more uniform, the device can automatically inspect the processed fantasy light strip, and the detection efficiency of the fantasy light strip is improved.
[0014] To make the structure characteristics and functions of the utility model clearer, the utility model will be described in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is the overall structure schematic diagram of the embodiment of the utility model;
[0016] Figure 2 is the internal structure schematic diagram of the embodiment of the utility model Figure 1 ;
[0017] Figure 3 is the internal structure diagram of the embodiment of the utility model Figure 2 ;
[0018] Figure 4 is the second conveying belt structure diagram of the embodiment of the utility model
[0019] Figure 5 is the pressing rod structure diagram of the embodiment of the utility model.
[0020] Mark explanation: 1, detection cabinet;2, first conveying belt;3, limiting groove;4, conveying table;5, camera module;6, first support frame;7, transmission roller;8, servo motor;9, belt;10, second conveying belt;11, limiting strip;12, clamping groove;13, adapter frame;14, adapter strip;15, second support frame;16, U-shaped plate;17, connecting shaft;18, limiting sleeve;19, spring;20, abutting ring;21, abutting frame;22, pressing rod. Specific implementation
[0021] In order to make the purpose of the utility model, technical scheme and advantage are more clear and explicit, the following is combined with the drawing and implementation example, and the utility model is further explained in detail.It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be intervening elements. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0023] Please refer to Figures 1 to 5 The utility model embodiment provides a kind of detection mechanism based on RGB fantasy color lamp processing, including detection cabinet 1, detection cabinet 1 is fixedly provided with conveying table 4, the inside of detection cabinet 1 is fixedly provided with first conveying belt 2, multiple camera modules 5 are arranged on the inside of detection cabinet 1 and above first conveying belt 2, the top of conveying table 4 is fixedly provided with first support frame 6, transmission roller 7 is evenly inserted in first support frame 6, the outside of multiple transmission rollers 7 is sleeved with second conveying belt 10, limiting strip 11 is evenly installed on the outside of second conveying belt 10, clamping groove 12 is formed in limiting strip 11, second support frame 15 is symmetrically installed on the both sides of second conveying belt 10 on first support frame 6, U-shaped plate 16 is fixedly installed on the inside of second support frame 15, connecting shaft 17 is inserted in U-shaped plate 16, abutting ring 20 is sleeved on connecting shaft 17, abutting frame 21 is fixedly installed on abutting ring 20.
[0024] In the use of the device, the first support frame 6 is loaded and received by detecting the conveying table 4 fixedly arranged on the cabinet 1, the height of the conveying table 4 is arranged corresponding to the first conveying belt 2, so that the color-changing lamp strip on the first support frame 6 can smoothly enter the inside of the detection cabinet 1, the first conveying belt 2 fixedly arranged inside the detection cabinet 1 is used for conveying the color-changing lamp strip flowing in the inside of the detection cabinet 1, the multiple camera modules 5 arranged inside the detection cabinet 1 and above the first conveying belt 2 are used for appearance detection of the color-changing lamp strip on the first conveying belt 2 one by one, so as to ensure the quality of the color-changing lamp strip product, the first support frame 6 fixedly arranged on the top of the conveying table 4 is used for receiving the transmission roller 7, and the first support frame 6 and the transmission roller 7 can rotate, so as to cooperate with the conveying of the color-changing lamp strip, the transmission roller 7 evenly inserted on the first support frame 6 is used for driving the second conveying belt 10, so that the second conveying belt 10 drives the color-changing lamp strip to quickly enter the inside of the detection cabinet 1 and be detected in appearance by the camera module 5, the second conveying belt 10 sleeved outside the transmission roller 7 is used for placing the processed color-changing lamp strip, so as to facilitate subsequent appearance detection work, the limiting strip 11 evenly installed outside the second conveying belt 10 is used for limiting the color-changing lamp strip during conveying, the color-changing lamp strip on the second conveying belt 10 is further limited by the clamping groove 12 opened on the limiting strip 11, so that the color-changing lamp strip and the limiting strip 11 maintain a perpendicular intersecting position relationship for inspection, the second support frame 15 symmetrically installed on the first support frame 6 and on both sides of the second conveying belt 10 is used for receiving the U-shaped plate 16, the U-shaped plate 16 fixedly installed inside the second support frame 15 is used for limiting and loading the connecting shaft 17, the connecting shaft 17 and the U-shaped plate 16 are connected in a rotating manner, the connecting shaft 17 can rotate on the U-shaped plate 16, the connecting shaft 17 inserted on the U-shaped plate 16 is used for loading the abutting ring 20, the abutting ring 20 sleeved on the connecting shaft 17 is used for automatically clamping the color-changing lamp strip on the second conveying belt 10 inside the clamping groove 12, so as to realize the correction work of the second conveying belt 10 conveying the color-changing lamp strip, the corrected color-changing lamp strip is conveyed to the inside of the detection cabinet 1 for appearance detection, and the limiting groove 3 can make the image photographed by the camera module 5 more uniform, the device can realize automatic inspection of the processed color-changing lamp strip, improve the detection efficiency of the color-changing lamp strip, and the abutting frame 21 fixedly installed on the abutting ring 20 realizes the pressing action of the color-changing lamp strip.
[0025] Please refer to Figure 1 and Figure 5 , the two abutting frames 21 are symmetrically installed with a pressing rod 22;
[0026] In the use of the device, the pressing rod 22 installed symmetrically between the two supporting frames 21 can press the inspection lamp strip on the second conveying belt 10 into the card slot 12.
[0027] Please refer to Figure 4 and Figure 5 The limiting sleeve 18 is symmetrically installed on the connecting shaft 17 and inside the U-shaped plate 16. The spring 19 is sleeved on the connecting shaft 17 below the limiting sleeve 18. The bottom of the spring 19 is connected with the supporting ring 20.
[0028] In the use of the device, the limiting sleeve 18 installed symmetrically on the connecting shaft 17 and inside the U-shaped plate 16 is used to load and limit the spring 19. The spring 19 sleeved on the connecting shaft 17 below the limiting sleeve 18 is flexible, so that it constantly presses the supporting ring 20 downward. The spring 19 drives the supporting ring 20 to press downward, and the supporting ring 20 drives the supporting frame 21 to move together. The supporting frame 21 drives the pressing rod 22 to press the colorful lamp strip.
[0029] Please refer to Figure 3 and Figure 4 The servo motor 8 is fixedly arranged on the first supporting frame 6. The output end of the servo motor 8 is provided with a transmission wheel. The belt 9 is sleeved on the transmission wheel and connected with the plurality of transmission rollers 7.
[0030] In the use of the device, the servo motor 8 fixedly arranged on the first supporting frame 6 is used as a power source to drive the transmission wheel to rotate. The transmission wheel drives the belt 9 to transmit, and the belt 9 drives the transmission roller 7 to rotate. The transmission roller 7 drives the second conveying belt 10 to rotate, so as to realize the inspection work of the colorful lamp strip. The transmission wheel is prior art and will not be described in detail herein.
[0031] Please refer to Figure 3 and Figure 4 The switching frame 13 is fixedly installed on one side of the first supporting frame 6 close to the detection cabinet 1. The plurality of switching strips 14 are fixedly arranged on the switching frame 13 and correspond to the card slot 12.
[0032] In the use of the device, the switching frame 13 fixedly installed on one side of the first supporting frame 6 close to the detection cabinet 1 is used to drive the colorful lamp strip on the second conveying belt 10. The plurality of switching strips 14 fixedly arranged on the switching frame 13 make the colorful lamp strip inside the card slot 12 easily taken out and conveyed to the inside of the limiting slot 3.
[0033] Please refer to Figure 2 The limiting slot 3 is uniformly arranged on the first conveying belt 2 and corresponds to the switching frame 13.
[0034] In use, the uniform limit groove 3 on the first conveying belt 2 is used for limiting the fantasy color lamp strip inside the detection cabinet 1, so that the image captured by the camera module 5 is more uniform, and the device can realize automatic detection of the processed fantasy color lamp strip and improve the detection efficiency of the fantasy color lamp strip.
[0035] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the principles of the present application shall be included in the protection scope of the present application.
Claims
1. A detection mechanism for processing RGB magic lights, comprising a detection cabinet (1), a conveyor platform (4) fixedly provided on the detection cabinet (1), a first conveyor belt (2) fixedly provided on the inner side of the detection cabinet (1), and a plurality of camera modules (5) provided on the inner side of the detection cabinet (1) and above the first conveyor belt (2), characterized in that: The top of the conveying table (4) is fixedly provided with a first support frame (6), a plurality of transmission rollers (7) are uniformly inserted on the first support frame (6), the outer sides of the plurality of transmission rollers (7) are sleeved with a second conveying belt (10), the outer side of the second conveying belt (10) is uniformly provided with a limiting strip (11), a clamping groove (12) is formed in the limiting strip (11), a second support frame (15) is symmetrically installed on the first support frame (6) and located on both sides of the second conveying belt (10), a U-shaped plate (16) is fixedly installed on the inner side of the second support frame (15), a connecting shaft (17) is inserted on the U-shaped plate (16), a bearing ring (20) is sleeved on the connecting shaft (17), and a bearing frame (21) is fixedly installed on the bearing ring (20).
2. The detection mechanism based on RGB color-changing lamp processing according to claim 1, characterized in that: A pressing rod (22) is symmetrically installed between the two bearing frames (21).
3. The detection mechanism based on RGB color-changing lamp processing according to claim 1, characterized in that: A limiting sleeve (18) is symmetrically installed on the connecting shaft (17) and located on the inner side of the U-shaped plate (16), a spring (19) is sleeved on the connecting shaft (17) and located below the limiting sleeve (18), and the bottom of the spring (19) is connected with the bearing ring (20).
4. The detection mechanism based on RGB color-changing lamp processing according to claim 1, characterized in that: A servo motor (8) is fixedly installed on the first support frame (6), a transmission wheel is arranged at the output end of the servo motor (8), a belt (9) is sleeved on the transmission wheel, and the belt (9) is connected with the plurality of transmission rollers (7).
5. The detection mechanism based on RGB color-changing lamp processing according to claim 1, characterized in that: An adapter frame (13) is fixedly installed on the first support frame (6) and located close to one side of the detection cabinet (1), a plurality of adapter strips (14) are fixedly arranged on the adapter frame (13), and the adapter strips (14) correspond to the clamping grooves (12).
6. The detection mechanism based on RGB color-changing lamp processing according to claim 5, characterized in that: A plurality of limiting grooves (3) are uniformly formed in the first conveying belt (2), and the limiting grooves (3) correspond to the adapter frame (13). A plurality of limiting grooves (3) are uniformly formed in the first conveying belt (2), and the limiting grooves (3) correspond to the adapter frame (13).