Traction power supply backflow monitoring system with moisture-proof and heat dissipation functions
By introducing temperature sensors, heat dissipation and drying mechanisms into the traction power supply return current monitoring system, combined with diversion and shock absorption designs, the impact of high temperature and humidity on components is resolved, ensuring stable operation of the system in high temperature and high humidity environments, and improving reliability and durability.
Patent Information
- Application Number
- CN202422777706.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-14
AI Technical Summary
When the traction power supply return current monitoring system operates in a high temperature and humid environment, heat accumulation and moisture affect the normal operation of the components, resulting in reduced system reliability.
A temperature sensor is used to monitor the temperature inside the box. Combined with the heat dissipation mechanism and the drying mechanism, an effective air circulation path is formed through the inlet and outlet fans. The guide plate guides the hot and cold air. A shock-absorbing frame and shock-absorbing mechanism are set. Desiccant and heating regeneration device are used to treat wet air. The dust-proof channel prevents dust accumulation.
It achieves stable operation of devices in harsh environments, improves system reliability and durability, extends device life, and reduces maintenance frequency.
Smart Images

Figure CN223461635U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of return current monitoring, in particular to a traction power supply return current monitoring system with moisture-proof and heat dissipation functions. BACKGROUND
[0002] The traction power supply return current monitoring system is a device for monitoring the return current in the traction power supply line in real time. Its main function is to collect, record and analyze the value of the return current in the power supply line, so as to help operation and maintenance personnel understand the operation state of the line, timely find and locate faults, and ensure the stability and safety of the power supply system. The system is widely used in the railway and power industries to ensure the normal operation of the traction power supply system, improve the reliability of the power supply system, and reduce the risk of accidents.
[0003] The traction power supply return current monitoring system includes a main box body, a mounting plate is arranged in the main box body, various devices are integrated on the mounting plate, and during work, since the devices are all integrated in the main box body, heat is generated during long-time work of the equipment, especially in hot weather, the temperature in the main box body will significantly increase, causing continuous accumulation of heat. The accumulated heat will affect the normal operation of the devices in the main box body, and may even cause damage to the devices, reducing the reliability of the system. Therefore, it is necessary to improve the system to ensure the safe and stable operation of the system under various environmental conditions. CONTENT OF THE UTILITY MODEL
[0004] In order to reduce the influence of heat accumulation in the main box body on the normal work of the internal devices, the application provides a traction power supply return current monitoring system with moisture-proof and heat dissipation functions.
[0005] The traction power supply return current monitoring system with moisture-proof and heat dissipation functions provided by the application adopts the following technical scheme:
[0006] The traction power supply return current monitoring system with moisture-proof and heat dissipation functions comprises a main box body, a solar panel and a mounting plate, a temperature sensor and a heat dissipation mechanism are arranged in the main box body, the temperature sensor can monitor the temperature in the main box body, the heat dissipation mechanism can dissipate heat in the main box body, and a drying mechanism for drying moisture in the main box body is further arranged in the main box body.
[0007] By adopting the above technical scheme, the temperature sensor can monitor the temperature in the main box body, when the temperature in the main box body exceeds the set value, the heat dissipation mechanism starts to work to reduce the temperature in the main box body, thereby reducing the influence of high temperature on the normal work of the devices on the mounting plate and prolonging the service life of the devices, and the drying mechanism can dry the external humid air sucked in by the heat dissipation mechanism during work, thereby reducing the influence of the humid air on the devices on the mounting plate.
[0008] Optionally, the heat dissipation mechanism comprises an air inlet fan, an air outlet fan and a controller, the main box body comprises an upper box body and a lower box body, the mounting plate is mounted in the upper box body, a communication opening is arranged between the upper box body and the lower box body, an air inlet is arranged at the bottom of the lower box body, and an air outlet is arranged on the side wall of the upper box body.
[0009] The air inlet fan is arranged on the communication opening, the air outlet fan is arranged on the air outlet, and the temperature sensor, the air inlet fan and the air outlet fan are electrically connected with the controller.
[0010] By adopting the above technical scheme, the communication opening, the air inlet and the air outlet arranged between the upper box body and the lower box body of the main box body are arranged, and ventilation and heat dissipation are realized. The air inlet fan and the air outlet fan work cooperatively under the instruction of the controller. When the temperature sensor detects that the temperature in the box body is too high, the controller starts the air inlet fan and the air outlet fan to dissipate heat, air is introduced into the air inlet, hot air is discharged from the air outlet, and an effective air circulation and heat dissipation path is formed. Through the structure design, the system can quickly and effectively reduce the temperature in the box body, and overheating of the device is avoided.
[0011] Optionally, a flow guide air inlet plate for guiding air at the air inlet to the communication opening is arranged in the lower box body, and the flow guide air inlet plate is arranged in a converging manner from the air inlet to the communication opening.
[0012] A flow guide air outlet plate for guiding air in the upper box body to the air outlet is arranged in the upper box body.
[0013] By adopting the above technical scheme, a stable air flow path is formed when air is introduced and discharged, the flow guide air inlet plate guides air at the air inlet to the communication opening, cold air flows to the upper box body, and uniform cooling of the internal equipment is facilitated; and the flow guide air outlet plate guides air in the upper box body to the air outlet, and ensures that hot air is smoothly discharged.
[0014] Optionally, a damping frame is arranged in the upper box body, damping mechanisms are arranged between the damping frame and the upper box body and the mounting plate respectively, the mounting plate is covered in the damping frame, and an air guide opening opposite to the flow guide air outlet plate is arranged on the damping frame.
[0015] By adopting the above technical scheme, the mounting plate is covered by the damping frame, and is fixed between the box body and the mounting plate through the damping mechanisms. When the equipment is subjected to external impact or vibration, the damping frame and the damping mechanisms can absorb and relieve the vibration transmission to the internal mounting plate, and protect the stability of the devices thereon. Meanwhile, the air guide opening is arranged on the damping frame and is opposite to the flow guide air outlet plate, and the heat dissipation air flow is not affected. This structure effectively improves the anti-vibration capability of the system, and increases the reliability of the equipment in harsh environments.
[0016] Optionally, the damping mechanism comprises a first damping spring, a second damping spring and damping pads, and each of the first damping spring, the second damping spring and the damping pads is provided with a plurality of groups;
[0017] The first damping spring is elastically connected between the mounting plate and the damping frame, and damping pads are arranged between the mounting plate, the damping frame and the first damping spring respectively, the second damping spring is connected between the damping frame and the upper box body, and damping pads are arranged between the damping frame, the upper box body and the second damping spring respectively.
[0018] By adopting the above technical scheme, the first damping spring is arranged between the mounting plate and the damping frame, and the second damping spring is arranged between the damping frame and the upper box body, and the damping pads are further used to absorb vibration and impact. The multi-stage damping design gradually attenuates the impact energy in the vibration transmission process, and the damping effect is remarkable, which can effectively protect the precision devices on the mounting plate and avoid displacement or damage of the devices caused by vibration.
[0019] Optionally, a drying box is mounted on the air inlet, a plurality of flow holes are formed in the upper and lower walls of the drying box and communicated with the inside of the drying box, and a drying agent is arranged in the drying box.
[0020] By adopting the above technical scheme, the drying box is arranged at the air inlet, the drying agent is arranged in the drying box, and a plurality of flow holes are arranged on the upper and lower walls of the drying box to ensure the flowability of the air before and after passing through the drying agent. The humidity of the air is reduced after passing through the drying agent, and the air enters the main box body, thereby preventing the internal devices from being dampened due to the direct entry of the external damp air. The arrangement of the drying box realizes the pretreatment of the air before entering, ensures the dryness of the air in the main box body, and effectively prolongs the service life of the internal devices.
[0021] Optionally, a blowing fan and a heating element are arranged on the air guide inlet plate and correspond to the drying box, the heating element is located between the air outlet end of the blowing fan and the drying box, and the blowing fan and the heating element are electrically connected with the controller, and the blowing fan can heat and dry the drying agent in the drying box after absorbing moisture through the heating element.
[0022] By adopting the above technical scheme, the blowing fan and the heating element on the air guide inlet plate can heat and regenerate the drying agent in the drying box. When the drying agent is saturated, the blowing fan heats the air through the heating element and blows it into the drying box, promotes the evaporation of the moisture of the drying agent, and realizes the regeneration function of the drying agent. This design prolongs the service life of the drying agent, avoids frequent replacement, improves the maintenance efficiency of the system, and ensures the persistence of the moisture-proof function.
[0023] Optionally, dust screens are arranged on the air inlet and the air outlet, and the dust screens are located between the drying box and the air inlet and between the air outlet fan and the air outlet.
[0024] By adopting the above technical scheme, the dust screen can effectively block the external dust from entering the box body, protect the internal devices from being polluted by dust, ensure smooth air circulation, prevent the heat dissipation channel from being blocked due to dust accumulation, and further improve the protection capability and heat dissipation effect of the system.
[0025] Optionally, a dust prevention channel is arranged between the air outlet fan and the air outlet, the dust prevention channel extends from the upper box body into the lower box body, and a dust outlet is arranged on the side wall of the lower box body and communicates with the bottom of the dust prevention channel.
[0026] By adopting the above technical scheme, when air enters from the air outlet of the upper box body, it will first enter the dust prevention channel, at this time, the air flow will drive the dust to settle at the dust outlet and be discharged, further improving the dust prevention effect. The design of the dust prevention channel and the setting of the dust outlet realize the automatic dust removal function, effectively reduce the influence of dust on the heat dissipation channel, and ensure the long-term stable operation of the system.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. The system is provided with a temperature sensor and a heat dissipation mechanism in the main box body, the temperature sensor monitors the temperature in the box body in real time, and the heat dissipation mechanism dissipates heat according to the temperature condition to ensure that the internal devices work at a suitable temperature; at the same time, a drying mechanism is arranged to remove the moisture in the main box body, effectively avoiding the influence of moisture on the devices; through the combination of the temperature sensor, the heat dissipation mechanism and the drying mechanism, the system can provide a stable working environment, not only sensitive to temperature changes, but also has a moisture-proof function, improving the reliability and durability of the equipment operation;
[0029] 2. By arranging the air guide inlet plate and the air guide outlet plate, the system forms a stable air flow path when air enters and exits; the air guide inlet plate guides the air at the air inlet to the communication port, so that the cold air flows into the upper box body, which helps to uniformly cool the internal equipment; the air guide outlet plate guides the air from the upper box body to the air outlet, ensuring that the hot air is smoothly discharged;
[0030] 3. The system increases the damping frame and the damping mechanism in the upper box body, the damping frame covers the mounting plate, and is fixed between the box body and the mounting plate through a plurality of damping mechanisms, when the equipment is subjected to external impact or vibration, the damping frame and the damping mechanism can absorb and alleviate the vibration transmission to the internal mounting plate, protecting the stability of the devices thereon; at the same time, the air inlet is arranged on the damping frame and is opposite to the air guide outlet plate, ensuring that the heat dissipation air flow is not affected; this structure effectively improves the anti-shock capability of the system and increases the reliability of the equipment in harsh environments;
[0031] 4. A drying box is installed at the air inlet. The drying box is filled with desiccant, and multiple flow holes are provided on the upper and lower walls of the drying box to ensure the fluidity of air before and after passing through the desiccant. The humid air reduces its humidity after passing through the desiccant and enters the main box, preventing the internal components from being damp due to the direct entry of external humid air.
[0032] 5. The air blower and heater on the air inlet guide plate heat and regenerate the desiccant in the drying box. When the desiccant is saturated, the air blower heats the air through the heater and blows it into the drying box, promoting the evaporation of moisture in the desiccant and achieving desiccant regeneration. This design extends the service life of the desiccant, avoids frequent replacement, improves system maintenance efficiency, and ensures the continuity of the moisture-proof function. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0034] Figure 1 This is a schematic diagram of the overall structure of the traction power supply return current monitoring system from a first perspective in an embodiment of the present application;
[0035] Figure 2 This is a schematic diagram of the overall structure of the traction power supply return current monitoring system from a second perspective in an embodiment of the present application;
[0036] Figure 3 yes Figure 1 Schematic diagram of the internal structure of the traction power supply return current monitoring system from the first perspective;
[0037] Figure 4 yes Figure 1 Schematic diagram of the internal structure of the medium traction power supply return current monitoring system from the second perspective.
[0038] Figure numerals: 1. Main box; 11. Upper box; 111. Solar panel; 112. Mounting plate; 113. Battery; 114. 4G gateway; 115. Concentrator; 116. Circuit breaker; 117. Power board; 12. Lower box; 121. 4G antenna; 13. Cover; 14. Dustproof net; 15. Dustproof channel; 16. Dust outlet; 2. Temperature sensor; 3. Heat dissipation mechanism; 31. Inlet fan; 32. Outlet fan; 4. Air inlet guide plate; 41. Blowing fan; 42. Heating element; 5. Air outlet guide plate; 6. Shock-absorbing frame; 7. Shock-absorbing mechanism; 71. First shock-absorbing spring; 72. Second shock-absorbing spring; 73. Shock-absorbing gasket; 8. Drying box; 81. Flow hole. DETAILED DESCRIPTION
[0039] The following is combined with Figures 1-4 , further details of this application are given.
[0040] The embodiments of the present application disclose a traction power supply return current monitoring system with moisture-proof and heat-dissipating functions.
[0041] A traction power supply backflow monitoring system with moisture-proof and heat-dissipating functions includes a main housing 1, a solar panel 111, a mounting plate 112, a battery 113, a 4G gateway 114, a concentrator 115, a circuit breaker 116, a power supply board 117, a 4G antenna 121, and a cover 13. Solar panel 111 is mounted on the top of main housing 1 to power the equipment; 4G antenna 121 is fixed to the side of main housing 1 near the bottom for wireless data transmission.
[0042] The battery 113, 4G gateway 114, concentrator 115, circuit breaker 116, and power board 117 are all integrated on a mounting plate 112, which is fixed inside the main housing 1 to provide unified management and protection for each component. The main housing 1 has an opening on one side, which is removably closed by a cover 13.
[0043] When the system is operating, current sensors installed on external lines wirelessly transmit the monitored current data to a concentrator 115 inside the cabinet. Concentrator 115 processes the data and uploads the information to the backend system via a 4G gateway 114 for analysis and management. The system's power supply primarily comes from solar panels 111 and batteries 113. Solar panels 111 are connected to a power board 117, which regulates and distributes electricity, providing a stable power source for the system and charging batteries 113.
[0044] Because the components in the above structure are all integrated within the main housing 1, the device generates heat during extended operation. Especially in hot weather, the temperature inside the main housing 1 can rise significantly, leading to continuous heat accumulation. This accumulated heat can affect the normal operation of the components within the main housing 1 and may even cause component damage, reducing system reliability. Therefore, a temperature sensor 2 and a heat dissipation mechanism 3 are provided within the main housing 1. The temperature sensor 2 monitors the temperature within the main housing 1, while the heat dissipation mechanism 3 dissipates heat within the main housing 1. A drying mechanism is also provided within the main housing 1 to dry out moisture within the main housing 1.
[0045] Reference Figure 1 、 Figure 2 and Figure 3The heat dissipation mechanism 3 comprises an air inlet fan 31, an air outlet fan 32 and a controller, the main box body 1 comprises an upper box body 11 and a lower box body 12, a mounting plate 112 is mounted in the upper box body 11, a communication opening is formed between the upper box body 11 and the lower box body 12, an air inlet opening is formed in the bottom of the lower box body 12, and an air outlet opening is formed in the side wall of the upper box body 11.
[0046] The air inlet fan 31 is arranged on the communication opening, the air outlet fan 32 is arranged on the air outlet opening, and the temperature sensor 2, the air inlet fan 31 and the air outlet fan 32 are electrically connected with the controller.
[0047] Referring to Figure 3 and Figure 4 , the lower box body 12 is provided with a flow guide air inlet plate 4 for guiding the air at the air inlet opening to the communication opening, the flow guide air inlet plate 4 is arranged in a tapering manner from the air inlet opening to the communication opening, and the upper box body 11 is provided with a flow guide air outlet plate 5 for guiding the air in the upper box body 11 to the air outlet opening.
[0048] Referring to Figure 3 and Figure 4 , the upper box body 11 is provided with a damping frame 6, the damping frame 6 is provided with a damping mechanism 7 between the upper box body 11 and the mounting plate 112 respectively, the damping frame 6 covers the mounting plate 112, and the damping frame 6 is provided with an air guide opening opposite to the flow guide air outlet plate 5.
[0049] Referring to Figure 3 and Figure 4 , the damping mechanism 7 comprises first damping springs 71, second damping springs 72 and damping washers 73, and a plurality of sets of the first damping springs 71, the second damping springs 72 and the damping washers 73 are arranged correspondingly. The first damping springs 71 are elastically connected between the mounting plate 112 and the damping frame 6, and the mounting plate 112 and the damping frame 6 are provided with the damping washers 73 between the mounting plate 112, the damping frame 6 and the first damping springs 71 respectively, the second damping springs 72 are connected between the damping frame 6 and the upper box body 11, and the damping frame 6 and the upper box body 11 are provided with the damping washers 73 between the damping frame 6, the upper box body 11 and the second damping springs 72 respectively.
[0050] In order to dehumidify the air entering the main box body 1, referring to Figure 1 , a drying box 8 is mounted on the air inlet opening, a plurality of flow holes 81 are formed in the upper and lower walls of the drying box 8 and are in communication with the inside of the drying box 8, and a drying agent is arranged in the drying box 8.
[0051] Since the drying agent will be saturated after being used for a period of time, in order to enable the drying agent to be used for a long time, referring to Figure 3 and Figure 4, the air blowing fan 41 and the heating element 42 are arranged on the air guide inlet board 4 corresponding to the drying box 8, the heating element 42 is an electric heating wire, the heating element 42 is located between the air outlet end of the air blowing fan 41 and the drying box 8, and the air blowing fan 41 and the heating element 42 are electrically connected with the controller, and the air blowing fan 41 can heat and dry the drying agent in the drying box 8 after absorbing moisture through the heating element 42.
[0052] When the drying agent is saturated, the air blowing fan 41 heats air through the heating element 42 and blows into the drying box 8, promotes evaporation of moisture of the drying agent, and realizes the regeneration function of the drying agent.
[0053] Referring to Figure 3 and Figure 4 , the dustproof nets 14 are arranged on the air inlet and the air outlet, the dustproof nets 14 are located between the drying box 8 and the air inlet and between the air outlet fan 32 and the air outlet. The dustproof channel 15 is arranged between the air outlet fan 32 and the air outlet, the dustproof channel 15 extends from the upper box body 11 into the lower box body 12, and the dust outlet 16 is arranged on the side wall of the lower box body 12 and communicates with the bottom of the dustproof channel 15.
[0054] The implementation principle of the traction power supply backflow monitoring system with the moisture-proof and heat-dissipation functions in the embodiment of the application is as follows: the temperature sensor 2 and the heat-dissipation mechanism 3 are arranged in the main box body 1, the temperature sensor 2 monitors the temperature in the box body in real time, and the heat-dissipation mechanism 3 dissipates heat according to the temperature condition to ensure that the internal devices work at a suitable temperature; at the same time, the drying mechanism is arranged to remove moisture in the main box body 1, effectively avoiding the influence of moisture on the devices; through the combination of the temperature sensor 2, the heat-dissipation mechanism 3 and the drying mechanism, the system can provide a stable working environment, not only sensitive to temperature changes, but also has a moisture-proof function, improving the reliability and durability of the equipment operation.
[0055] The above are optional embodiments of the application, and do not limit the protection scope of the application, so that: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A traction power supply backflow monitoring system with moisture-proof and heat-dissipating functions, comprising a main box (1), a solar panel (111) and a mounting plate (112), characterized in that: The main box (1) is provided with a temperature sensor (2) and a heat dissipation mechanism (3), the temperature sensor (2) can monitor the temperature in the main box (1), the heat dissipation mechanism (3) can dissipate heat in the main box (1), and the main box (1) is also provided with a drying mechanism for drying the moisture in the main box (1).
2. The traction power supply backflow monitoring system with moisture-proof and heat-dissipation functions according to claim 1, characterized in that: The heat dissipation mechanism (3) comprises an air inlet fan (31), an air outlet fan (32) and a controller, the main box (1) comprises an upper box (11) and a lower box (12), the mounting plate (112) is mounted in the upper box (11), a communication port is formed between the upper box (11) and the lower box (12), an air inlet is formed in the bottom of the lower box (12), and an air outlet is formed in the side wall of the upper box (11). The air inlet fan (31) is arranged on the communication port, the air outlet fan (32) is arranged on the air outlet, and the temperature sensor (2), the air inlet fan (31) and the air outlet fan (32) are electrically connected with the controller.
3. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 2, characterized in that: The lower box (12) is provided with a flow guide air inlet plate (4) for guiding the air at the air inlet to the communication port, and the flow guide air inlet plate (4) is arranged in a converging manner from the air inlet to the communication port. The upper box (11) is provided with a flow guide air outlet plate (5) for guiding the air in the upper box (11) to the air outlet.
4. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 3, characterized in that: The upper box (11) is provided with a damping frame (6), a damping mechanism (7) is arranged between the damping frame (6) and the upper box (11) and the mounting plate (112) respectively, the mounting plate (112) is covered in the damping frame (6), and a wind guide opening opposite to the flow guide air outlet plate (5) is formed in the damping frame (6).
5. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 4, characterized in that: The damping mechanism (7) comprises a first damping spring (71), a second damping spring (72) and a damping gasket (73), and a plurality of sets of the first damping spring (71), the second damping spring (72) and the damping gasket (73) are arranged correspondingly. The first damping spring (71) is elastically connected between the mounting plate (112) and the damping frame (6), damping gaskets (73) are arranged between the mounting plate (112), the damping frame (6) and the first damping spring (71) respectively, the second damping spring (72) is connected between the damping frame (6) and the upper box (11), and damping gaskets (73) are arranged between the damping frame (6), the upper box (11) and the second damping spring (72) respectively.
6. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 3, characterized in that: A drying box (8) is mounted on the air inlet, a plurality of flow holes (81) communicating with the inside are formed in the upper and lower walls of the drying box (8), and a drying agent is arranged in the drying box (8).
7. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 6, characterized in that: The air blowing fan (41) and the heating element (42) are arranged on the air guiding and air entering board (4) and correspond to the drying box (8), the heating element (42) is located between the air outlet end of the air blowing fan (41) and the drying box (8), and the air blowing fan (41) and the heating element (42) are electrically connected with the controller, and the air blowing fan (41) can heat and dry the drying agent in the drying box (8) after absorbing moisture through the heating element (42).
8. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 6, characterized in that: Dustproof nets (14) are arranged on the air inlet and the air outlet, and the dustproof nets (14) are located between the drying box (8) and the air inlet and between the air outlet fan (32) and the air outlet.
9. The moisture-proof and heat-dissipation traction power supply return current monitoring system according to claim 2, characterized in that: A dustproof channel (15) is arranged between the air outlet fan (32) and the air outlet, the dustproof channel (15) extends from the upper box body (11) to the lower box body (12), and a dust outlet (16) in communication with the bottom of the dustproof channel (15) is formed in the side wall of the lower box body (12).