Light source system of detector
By designing a cylindrical lampshade structure and a coaxial light source system on the inspection machine, the problem of unclear photos caused by uneven light was solved, efficient bottle inspection results were achieved, and the visual inspection accuracy of the inspection machine was improved.
Patent Information
- Application Number
- CN202520158705.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2035-01-23
AI Technical Summary
During the photo-taking process, existing inspection machines suffer from uneven lighting or interference between fill lights, which results in unclear photos and affects the accuracy of the visual inspection system.
A light source system for an inspection machine was designed. It adopts a cylindrical lampshade structure with a light-blocking base, a light source lamp and a light source panel. A small window is set on the cylindrical lampshade to install a coaxial light source, which cooperates with the camera for fill light. The cylindrical lampshade can be split into two parts to facilitate the horizontal transportation of large bottles, ensuring lighting uniformity and photo clarity.
It improves the clarity of photography and the accuracy of detection, is suitable for detecting bottle labels or patterns in different orientations, and enhances the judgment ability of the visual inspection system.
Smart Images

Figure CN223461772U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of detection machine, more specifically, relate to a light source system for bottle detection machine. BACKGROUND
[0002] According to different commercial needs, usually will be on the bottle body paste label or print pattern, bottle body paste or print after some will exist bubble, wrinkle, defect such as defect, therefore the prior art will use visual detection system to carry out photographic detection to bottle, that is, through the camera component detects the position of the label or print on the bottle body, however, in the process of photographing of the camera, if the light is uneven, or the light supplement lamp mutually interferes, will lead to the photo taken is not clear enough, has shadow, overexposure etc. Problem, thereby influence the judgment of detection system, reduce the accuracy of visual detection system. UTILITARY MODEL
[0003] The utility model discloses a detection machine light source system to solve the problem in the background art.
[0004] To achieve the above object, the technical scheme of the present application is as follows: a detection machine light source system, comprising a cylindrical lamp shade, the cylindrical lamp shade is sequentially provided with a light blocking bottom plate, a light source lamp and a light source panel from outside to inside, a plurality of small windows are arranged on the cylindrical lamp shade, a coaxial light source is arranged on the small window, and a camera is arranged behind the coaxial light source.
[0005] Preferably, the cylindrical lamp shade comprises a first circular arc lamp shade and a second circular arc lamp shade, the first circular arc lamp shade is fixedly arranged at one end of a mounting plate, a sliding mechanism is arranged at the other end of the mounting plate, the second circular arc lamp shade is connected with the sliding mechanism, and the sliding mechanism can drive the second circular arc lamp shade to move away from or close to the first circular arc lamp shade.
[0006] Preferably, one small window is arranged on the first circular arc lamp shade, and three small windows are uniformly distributed on the circumference of the second circular arc lamp shade.
[0007] Preferably, the sliding mechanism comprises a first linear sliding table and a second linear sliding table, the first linear sliding table and the second linear sliding table are arranged on the left side and the right side of the second circular arc lamp shade respectively, the first linear sliding table and the second linear sliding table are respectively provided with a first sliding block and a second sliding block, and the first sliding block and the second sliding block are connected with the left end and the right end of the second circular arc lamp shade through a connecting piece respectively.
[0008] Preferably, the light source system further comprises a bottle conveying device, the bottle conveying device comprises a rotating mechanism and a lifting mechanism, the lifting mechanism is installed on the rotating mechanism, and a clamp is arranged on the output end of the lifting mechanism.
[0009] Preferably, the rotating mechanism comprises a rotating motor and a rotating plate, the output end of the rotating motor is connected with the center point of the rotating plate, the two ends of the rotating plate are respectively provided with a first lifting device and a second lifting device, the first lifting device comprises a third linear sliding table and a third sliding block, the third sliding block is connected with the electric clamping jaw through a connecting plate.
[0010] Preferably, the small window is provided with a first support and a second support for mounting a coaxial light source and a camera on one side close to the light-blocking bottom plate, and the second support is provided with a strip-shaped mounting groove.
[0011] Preferably, the number of the small windows is four, and the small windows are uniformly distributed on the cylindrical lampshade in a circle. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a whole structure schematic view of the light source system of the detection machine of the utility model;
[0013] Figure 2 It is a structure schematic view of the conveying device of the light source system of the detection machine of the utility model;
[0014] Figure 3 It is a structure schematic view of the cylindrical lampshade of the light source system of the detection machine of the utility model;
[0015] Figure 4 It is a top view angle structure schematic view of the cylindrical lampshade of the light source system of the detection machine of the utility model;
[0016] Figure 5 It is an internal structure schematic view of the cylindrical lampshade of the light source system of the detection machine of the utility model.
[0017] In the drawing: 1-cylindrical lampshade, 2-light-blocking bottom plate, 3-light source lamp, 4-light source panel, 5-small window, 6-coaxial light source, 7-camera, 8-mounting plate, 9-sliding mechanism, 10-conveying device, 11-lifting mechanism, 12-lifting mechanism, 13-rotating motor, 14-rotating plate, 15-first lifting device, 16-second lifting device, 17-third linear sliding table, 18-third sliding block, 19-connecting plate, 20-electric clamping jaw, 21-first support, 22-second support, 23-mounting groove, 24-rotating support, 101-first circular arc lampshade, 102-second circular arc lampshade, 901-first linear sliding table, 902-second linear sliding table, 903-first sliding block, 904-second sliding block, 905-connecting piece. DETAILED DESCRIPTION
[0018] With reference to the drawings and embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0019] As shown in the figure, a detection machine light source system, comprising a cylindrical lampshade 1, the cylindrical lampshade 1 is sequentially provided with a light-blocking bottom plate 2, a light source lamp 3 and a light source panel 4 from outside to inside, a plurality of small windows 5 are arranged on the cylindrical lampshade 1, coaxial light sources 6 are arranged on the small windows 5, and cameras 7 are arranged behind the coaxial light sources 6. Figures 1-5 Specifically, the light source lamp 3 can be distributed in the inner wall of the light-blocking bottom plate 2 in a plurality of lamp strip circles, and the lamp strip and the light source panel 4 form an auxiliary light area of the annular light beam. When the bottle is placed at the center position of the cylindrical lampshade 1, the annular light beam can uniformly irradiate on the bottle, thereby improving the lighting effect. The small windows 5 arranged on the cylindrical lampshade 1 are used to arrange the coaxial light sources 6 and the cameras 7. The coaxial light sources 6 are used to cooperate with the cameras 7 to supplement light. When taking a photo, the coaxial light sources 6 supplement light on the label or pattern on the bottle, which can overcome the interference caused by the reflection on the surface of the label or pattern, so that the photo taken by the camera 7 is clearer, and the subsequent detection and judgment can be more accurate. The camera 7 is a face array or line array industrial camera used for collecting photos.
[0020] Further, the cylindrical lampshade 1 comprises a first circular arc lampshade 101 and a second circular arc lampshade 102, the first circular arc lampshade 101 is fixedly arranged at one end of a mounting plate 8, a sliding mechanism 9 is arranged at the other end of the mounting plate 8, the second circular arc lampshade 102 is connected with the sliding mechanism 9, and the sliding mechanism 9 can drive the second circular arc lampshade 102 to move away from or close to the first circular arc lampshade 101.
[0021] Further, the sliding mechanism 9 comprises a first linear slide 901 and a second linear slide 902, the first linear slide 901 and the second linear slide 902 are arranged at the left and right sides of the second circular arc lampshade 102 respectively, the first linear slide 901 and the second linear slide 902 are respectively provided with a first sliding block 903 and a second sliding block 904, and the first sliding block 903 and the second sliding block 904 are respectively connected with the left and right ends of the second circular arc lampshade 102 through a connecting piece 905. The first linear slide 901 and the second linear slide 902 can adopt an electrically driven linear module slide.
[0022]
[0023] In the embodiment, the cylindrical lampshade 1 is split into two parts, i.e. the first circular arc lampshade 101 and the second circular arc lampshade 102, which can realize the opening and closing of the cylindrical lampshade 1. When the second circular arc lampshade 102 moves away from the first circular arc lampshade 101, the cylindrical lampshade 1 is opened to form an opening area on the left and right sides, and the bottle to be detected can be translated into the center of the cylindrical lampshade 1 from the opening area on the left side. At this time, the second circular arc lampshade 102 moves towards the first circular arc lampshade 101 until the cylindrical lampshade 1 is closed. After the photographing of the bottle is completed, the cylindrical lampshade 1 is opened again, and the bottle can be translated away from the cylindrical lampshade 1 from the opening area on the right side. Compared with the integrated cylindrical lampshade, the split cylindrical lampshade can be applied to the mechanism for horizontally conveying the bottle, i.e. when the cylindrical lampshade is opened, the bottle can be translated into the opening from the side, which is more efficient for some bottles with large size and weight.
[0024] Further, the first circular arc lampshade 101 is provided with one small window 5, and the second circular arc lampshade 102 is uniformly provided with three small windows 5 around the circumference. Specifically, one small window 5 is arranged at the center of the first circular arc lampshade 101, and three small windows 5 are uniformly arranged around the circumference of the second circular arc lampshade 102. Coaxial light sources 6 and cameras 7 are arranged on the four small windows 5.
[0025] Further, the light source system further comprises a bottle conveying device 10, which comprises a rotating mechanism 11 and a lifting mechanism 12. The rotating mechanism 11 is installed on a rotating support 24, and the lifting mechanism 11 is installed on the rotating mechanism 12. A clamp is arranged on the output end of the lifting mechanism 11.
[0026] Further, the rotating mechanism 11 comprises a rotating motor 13 and a rotating plate 14. The output end of the rotating motor 13 is connected to the center point of the rotating plate 14. First and second lifting devices 15 and 16 are arranged at the two ends of the rotating plate 14, respectively. The first lifting device 15 comprises a third linear sliding table 17 and a third sliding block 18. The third sliding block 18 is connected to an electric clamp jaw 20 through a connecting plate 19.
[0027] Further, the small window 5 is provided with a first support 21 and a second support 22 for installing coaxial light sources 6 and cameras 7 on the side close to the light blocking bottom plate 2. A strip-shaped mounting groove 23 is arranged on the second support 22. The camera 7 can move forward and backward in the strip-shaped mounting groove 23, which is convenient for adjusting the position of the camera during debugging of the detection machine.
[0028] Further, the number of the small windows 5 is four, and the small windows 5 are circumferentially and uniformly distributed on the cylindrical lampshade 1. The coaxial light source 6 and the camera 7 are arranged on each of the four small windows 5. This arrangement can make the four circumferentially and uniformly distributed cameras 7 cover a 360° shooting area, overcoming the defect that the label or pattern on the bottle body is oriented differently when the bottle enters the detection area.
[0029] Working principle: the bottle conveying device 10 is started, the first lifting device 15 is lowered, the electric clamping jaw 20 is lowered and clamped on the bottle mouth of the bottle to be detected, then the first lifting device 15 is raised, the sliding mechanism 9 works to drive the second circular arc lampshade 102 to move away from the first circular arc lampshade 101 to open the cylindrical lampshade 1, the rotary motor 13 works to drive the rotary plate 14 to rotate, the bottle to be detected enters the cylindrical lampshade 1, the sliding mechanism 9 works to drive the second circular arc lampshade 102 to move close to the first circular arc lampshade 101 to close the cylindrical lampshade 1, at this time, the light source lamp 3, the coaxial light source 6 and the camera 7 work to take a picture of the bottle, after the picture is taken, the sliding mechanism 9 works to drive the second circular arc lampshade 102 to move away from the first circular arc lampshade 101, the cylindrical lampshade 1 is opened again, the rotary motor 13 continues to rotate to make the bottle leave the cylindrical lampshade 1.
[0030] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A detection machine light source system comprising a cylindrical lamp shade, characterized in that, The cylindrical lampshade is sequentially provided with a light-blocking bottom plate, a light source lamp and a light source panel from outside to inside, a plurality of small windows are arranged on the cylindrical lampshade, coaxial light sources are arranged on the small windows, and cameras are arranged behind the coaxial light sources.
2. A machine light source system as claimed in claim 1, characterized in that The cylindrical lampshade comprises a first circular-arc lampshade and a second circular-arc lampshade, the first circular-arc lampshade is fixedly arranged at one end of a mounting plate, a sliding mechanism is arranged at the other end of the mounting plate, the second circular-arc lampshade is connected with the sliding mechanism, and the sliding mechanism can drive the second circular-arc lampshade to move away from or close to the first circular-arc lampshade.
3. A machine light source system as claimed in claim 2, wherein One small window is arranged on the first circular-arc lampshade, and three small windows are uniformly distributed on the second circular-arc lampshade.
4. The light source system for an inspection machine of claim 2, wherein, The sliding mechanism comprises a first linear slide and a second linear slide, the first linear slide and the second linear slide are arranged at left and right sides of the second circular-arc lampshade respectively, the first linear slide and the second linear slide are respectively provided with a first sliding block and a second sliding block, and the first sliding block and the second sliding block are connected with left and right ends of the second circular-arc lampshade through connecting members.
5. The light source system for an inspection machine of claim 1, wherein, The light source system further comprises a bottle conveying device, the bottle conveying device comprises a rotating mechanism and a lifting mechanism, the lifting mechanism is installed on the rotating mechanism, and a clamp is arranged on an output end of the lifting mechanism.
6. A light source system for an inspection machine according to claim 5, wherein, The rotating mechanism comprises a rotating motor and a rotating plate, an output end of the rotating motor is connected with a center point of the rotating plate, first and second lifting devices are arranged at two ends of the rotating plate respectively, the first lifting device comprises a third linear slide and a third sliding block, and the third sliding block is connected with an electric clamping jaw through a connecting plate.
7. The light source system for an inspection machine of claim 1, wherein, First and second supports for mounting coaxial light sources and cameras are arranged on one side of the small window close to the light-blocking bottom plate, and a strip-shaped mounting groove is arranged on the second support.
8. The light source system for an inspection machine of claim 1, wherein, The number of the small windows is four, and the small windows are uniformly distributed on the cylindrical lampshade in a circumferential direction.