Soybean sauce jar for ancient soy sauce production and jar cover of soy sauce jar
By designing an automated soy sauce vat cover and using a lifting device and insect-proof net to automatically adjust the air permeability of the soy sauce vat, the problem of debris contamination caused by manual operation in soy sauce production is solved, and production efficiency and soy sauce quality are improved.
Patent Information
- Application Number
- CN202422828155.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the existing traditional soy sauce production method, the air permeability adjustment of the soy sauce vat relies on manual operation, resulting in a low degree of automation, high labor costs, and environmental debris easily contaminating the soy sauce, affecting the quality of the soy sauce.
A sauce jar cover is designed, which includes a movable cover, a fixed cover, a lifting device, an insect-proof net and a control module. The lifting device drives the movable cover to move, thereby changing the area of the air vents. The insect-proof net is combined to prevent debris from entering, thereby achieving automatic adjustment of the air permeability.
It realizes the automatic adjustment of the air permeability of the soy sauce vat, maintains the purity of the soy sauce, reduces labor costs and improves production efficiency.
Smart Images
Figure CN223463621U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of traditional soy sauce production, and in particular to a soy sauce vat and a vat cover for traditional soy sauce production. BACKGROUND
[0002] A vat cover of a traditional soy sauce vat is a bamboo hat cover. In order to ensure the quality of soy sauce, the air permeability of the vat needs to be adjusted. Currently, the vat cover is closed in rainy days and opened in sunny days to allow air permeation. However, if the vat cover is opened, flying insects and other impurities in the environment can enter the vat and contaminate the soy sauce in the vat. The air permeation needs to be achieved by workers opening and closing the cover, which is low in automation and high in labor cost.
[0003] Therefore, how to ensure the air permeability while maintaining the purity of soy sauce, achieve automatic adjustment of the air permeability of the vat, reduce labor cost and improve production efficiency is a problem to be solved by those skilled in the art. SUMMARY
[0004] The present application aims to provide a soy sauce vat and a vat cover for traditional soy sauce production, which can solve the problem of low automation and high labor cost in air permeation achieved by workers opening and closing the cover, and the problem of contamination of soy sauce in the vat caused by flying insects and other impurities entering the vat when the vat cover is opened.
[0005] To solve the above technical problems, the present application provides a vat cover for traditional soy sauce production, which comprises a movable cover body, a fixed cover body, a lifting device, an insect screen and a control module.
[0006] A plurality of air holes are arranged on the side wall of the movable cover body, and the air holes are arranged at intervals around the circumferential direction of the movable cover body. The insect screen is connected to the movable cover body, and the insect screen cover is arranged at the air holes. The movable cover body is sleeved on the outside of the fixed cover body, and the movable cover body can move relative to the fixed cover body in the axial direction of the fixed cover body. The lifting device is connected to the outer wall of the movable cover body and the outer wall of the fixed cover body, respectively. The control module is connected to the lifting device. The lifting device is used to drive the movable cover body to move in the axial direction of the fixed cover body, so as to change the area of the fixed cover body shielding the air holes.
[0007] In a feasible embodiment, the lifting device comprises a first connecting plate, a second connecting plate and an electric push rod. The first connecting plate is connected to the outer wall of the movable cover body. The second connecting plate is connected to the outer wall of the fixed cover body. The electric push rod is connected to the first connecting plate and the second connecting plate, respectively. The control module is connected to the electric push rod.
[0008] In an embodiment, a guide assembly is further included, the guide assembly comprising a slide rail and a slide block, the slide rail being connected with the first connecting plate, the slide block being connected with the second connecting plate, the slide rail and the slide block being located between the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate being slidingly connected through the slide rail and the slide block.
[0009] In an embodiment, a transparent observation window is further formed in the top of the movable cover body, and the transparent observation window is in a conical shape.
[0010] In an embodiment, a temperature sensor and a humidity sensor are further arranged inside the movable cover body, and the control module is connected with the temperature sensor and the humidity sensor respectively.
[0011] In an embodiment, an annular sealing gasket is arranged on the inner wall of the fixed cover body.
[0012] In an embodiment, a plurality of insect-proof nets are arranged, and the insect-proof nets are arranged one-to-one corresponding to the air holes, a first mounting hole is arranged around the air hole, a second mounting hole is arranged on the edge of the insect-proof net, and the first mounting hole and the second mounting hole are used to cooperate with a bolt and a nut to mount the insect-proof net to the air hole of the movable cover body.
[0013] In an embodiment, a lighting lamp is further arranged inside the transparent observation window.
[0014] In an embodiment, a stirring device is further included, the stirring device comprising a motor, a stirring rod and blades, the motor being arranged inside the movable cover body, one end of the stirring rod being connected with the motor, and a plurality of blades being arranged at intervals around the circumferential surface of the stirring rod.
[0015] The application further provides a soy sauce jar for traditional soy sauce production, comprising a jar body and the jar cover of the soy sauce jar for traditional soy sauce production.
[0016] The ancient method soy sauce production jar cover provided by the application comprises a movable cover body, a fixed cover body, a lifting device, an insect screen and a control module. A plurality of air holes are arranged on the sidewall of the movable cover body and are arranged at intervals around the circumferential direction of the movable cover body. The insect screen is connected with the movable cover body and covers the air holes. The movable cover body is sleeved outside the fixed cover body and can move relatively along the axial direction of the fixed cover body. The lifting device is connected with the outer wall of the movable cover body and the outer wall of the fixed cover body. The control module is connected with the lifting device. The lifting device is used to drive the movable cover body to move along the axial direction of the fixed cover body so as to change the area of the fixed cover body shielding the air holes. The insect screen arranged on the air holes can effectively prevent flying insects and sundries from entering the jar, ensure the air permeability and keep the purity of the soy sauce. The relative movement of the movable cover body and the fixed cover body driven by the lifting device can change the area of the fixed cover body shielding the air holes, realize the automatic adjustment of the air permeability of the jar, reduce the labor cost and improve the production efficiency.
[0017] The ancient method soy sauce production jar provided by the application comprises a jar cover. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the application, the drawings needed in the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 The structure diagram of the jar cover of the ancient method soy sauce production jar provided by the embodiments of the application;
[0020] Figure 2 The structure diagram of another jar cover of the ancient method soy sauce production jar provided by the embodiments of the application;
[0021] Figure 3 The partial view of the jar cover of the ancient method soy sauce production jar provided by the embodiments of the application;
[0022] Figure 4 The schematic diagram of the insect screen provided by the embodiments of the application;
[0023] Figure 5 The structure diagram of the ancient method soy sauce production jar provided by the embodiments of the application;
[0024] The reference signs are as follows: 1-movable cover body, 2-fixed cover body, 3-lifting device, 4-insect screen, 5-observation window, 6-jar body, 7-jar cover, 301-first connecting plate, 302-second connecting plate, 303-electric push rod, 304-guiding assembly. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the protection scope of the present application.
[0026] The core of the present application is to provide a sauce jar and a jar cover for traditional soy sauce production, which can ensure the air permeability and maintain the purity of soy sauce, realize the automatic adjustment of the air permeability of the sauce jar, reduce the labor cost and improve the production efficiency.
[0027] In order to enable the person skilled in the art to better understand the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0028] Figure 1 A structure diagram of a jar cover for traditional soy sauce production provided by the present application, Figure 2 A structure diagram of another jar cover for traditional soy sauce production provided by the present application, as shown in Figure 1 and Figure 2 As shown in the drawings, the jar cover 7 comprises a movable cover body 1, a fixed cover body 2, a lifting device 3, an insect screen 4 and a control module. The side wall of the movable cover body 1 is provided with a plurality of air permeable holes, and the plurality of air permeable holes are arranged at intervals around the circumferential direction of the movable cover body 1. The insect screen 4 is connected with the movable cover body 1, and the insect screen 4 is arranged at the air permeable holes. The movable cover body 1 is sleeved outside the fixed cover body 2, and the movable cover body 1 can move relatively along the axial direction of the fixed cover body 2. The lifting device 3 is connected with the outer wall of the movable cover body 1 and the outer wall of the fixed cover body 2 respectively. The control module is connected with the lifting device 3. The lifting device 3 is used to drive the movable cover body 1 to move along the axial direction of the fixed cover body 2, so as to change the area of the fixed cover body 2 shielding the air permeable holes.
[0029] The jar cover 7 of the present application is arranged at the top opening of the sauce jar. The inner wall of the fixed cover body 2 is provided with an annular sealing gasket, so as to ensure the tightness of the connection between the fixed cover body 2 and the sauce jar. Figure 3 A partial view of a jar cover for traditional soy sauce production provided by the present application, as shown in Figure 3As shown, the air vents in the embodiment of the present application are arranged on the side wall of the movable cover body 1, and are not arranged on the top surface of the movable cover body 1, so that rainwater can be prevented from entering the cylinder body 6 through the air vents in rainy days. As to how to cover the air vents with the insect-proof nets 4, the insect-proof nets 4 can be arranged in a ring around the movable cover body 1, or a plurality of insect-proof nets 4 can be arranged, and each insect-proof net 4 is arranged corresponding to an air vent, and the shape and size of each insect-proof net 4 are matched with the air vent. Of course, compared with the arrangement of the insect-proof nets 4 in a ring around the movable cover body 1, the arrangement of one insect-proof net 4 for each air vent can save the material of the insect-proof nets 4. Figure 4 As shown in the schematic diagram of the insect-proof net provided in the embodiment of the present application, each insect-proof net 4 is arc-shaped. Figure 4 As to how to cover the air vents with the insect-proof nets 4, the insect-proof nets 4 can be pasted on the movable cover body 1 by using adhesive tape, or a first mounting hole is arranged around the air vent, and a second mounting hole is arranged on the edge of the insect-proof net 4, and the first mounting hole and the second mounting hole are used to cooperate with a bolt and a nut to mount the insect-proof net 4 to the air vent of the movable cover body 1. The lifting device 3 drives the movable cover body 1 to move towards or away from the fixed cover body 2, so as to change the area of the side wall of the fixed cover body 2 shielding the air vents, as shown in the figure. Figure 1 As shown in the figure, the side wall of the fixed cover body 2 can completely shield the air vents, as shown in the figure. Figure 2 As shown in the figure, the side wall of the fixed cover body 2 shields part of the air vents. The lifting device 3 in the embodiment of the present application can be arranged in multiple, and the multiple lifting devices 3 are arranged uniformly around the cylinder cover 7.
[0030] The cylinder cover of the soy sauce cylinder for producing traditional soy sauce provided in the embodiment of the present application comprises a movable cover body 1, a fixed cover body 2, a lifting device 3, an insect-proof net 4 and a control module. The side wall of the movable cover body 1 is provided with a plurality of air vents, and the plurality of air vents are arranged at intervals around the circumferential direction of the movable cover body 1. The insect-proof net 4 is connected with the movable cover body 1, and covers the air vents. The movable cover body 1 is sleeved outside the fixed cover body 2, and the movable cover body 1 can move relatively along the axial direction of the fixed cover body 2. The lifting device 3 is connected with the outer wall of the movable cover body 1 and the outer wall of the fixed cover body 2 respectively. The control module is connected with the lifting device 3. The lifting device 3 is used to drive the movable cover body 1 to move along the axial direction of the fixed cover body 2, so as to change the area of the fixed cover body 2 shielding the air vents. By arranging the insect-proof net 4 on the air vent, the flying insects and other sundries can be effectively prevented from entering the soy sauce cylinder, and the air permeability and the purity of the soy sauce can be ensured. By using the lifting device 3 to drive the relative movement of the movable cover body 1 and the fixed cover body 2 to change the area of the fixed cover body 2 shielding the air vents, the automatic adjustment of the air permeability of the soy sauce cylinder can be realized, and the labor cost can be reduced and the production efficiency can be improved.
[0031] Based on the above embodiment, the lifting device 3 of the embodiment of the present application comprises a first connecting plate 301, a second connecting plate 302 and an electric push rod 303, the first connecting plate 301 is connected with the outer wall of the movable cover body 1, the second connecting plate 302 is connected with the outer wall of the fixed cover body 2, the electric push rod 303 is connected with the first connecting plate 301 and the second connecting plate 302 respectively, and a control module is connected with the electric push rod 303.
[0032] The embodiment of the present application changes the distance between the first connecting plate 301 and the second connecting plate 302 through the extension and retraction of the electric push rod 303, so as to move the movable cover body 1 along the axial direction of the fixed cover body 2. Further, in order to ensure the smooth movement of the movable cover body 1, a guide assembly 304 is further included, the guide assembly 304 comprises a sliding rail and a sliding block, the sliding rail is connected with the first connecting plate 301, the sliding block is connected with the second connecting plate 302, the sliding rail and the sliding block are located between the first connecting plate 301 and the second connecting plate 302, and the first connecting plate 301 and the second connecting plate 302 are connected through the sliding rail and the sliding block. The sliding rail extends from the first connecting plate 301 to the second connecting plate 302, and the sliding block is lifted from the second connecting plate 302 to the first connecting plate 301. The embodiment of the present application sets the guide assembly 304 between the first connecting plate 301 and the second connecting plate 302, and the purpose is that the sliding rail provides a clear movement path for the sliding block, so that the sliding block can only move along the direction of the sliding rail, thereby ensuring the vertical lifting movement of the movable cover body 1. The lifting device 3 in the embodiment of the present application can be provided in two, and the two lifting devices 3 are symmetrically arranged on the two sides of the cylinder cover 7.
[0033] Based on the above embodiment, the top of the movable cover body 1 of the embodiment of the present application is further provided with a transparent observation window 5, and the transparent observation window 5 is in the shape of a cone. The material of the observation window 5 is not limited in the embodiment of the present application, and organic glass or acrylic material can be used, and the observation window 5 can be in the shape of a circular cone or a pyramid. By setting the observation window 5, the staff can easily understand the situation in the sauce cylinder, and the observation window 5 in the shape of a cone can prevent rainwater from accumulating on the cylinder cover 7. Further, a lighting lamp can be arranged inside the transparent observation window 5, the lighting lamp can be connected with the controller, and the switch is connected with the controller to control the lighting and extinguishing of the lighting lamp. By setting the lighting lamp, the staff can further understand the situation inside the sauce cylinder.
[0034] Based on the above embodiment, the embodiment of the present application further comprises a temperature sensor and a humidity sensor arranged in the movable cover body 1, and the control module is connected with the temperature sensor and the humidity sensor respectively. The temperature sensor can monitor the temperature in the sauce cylinder in real time, the humidity sensor can monitor the humidity in the sauce cylinder in real time, and the controller controls the lifting of the lifting device 3 according to the monitored humidity and temperature to change the area of the fixed cover body 2 shielding the air vent.
[0035] Based on the above embodiment, the application further comprises a stirring device, which comprises a motor, a stirring rod and blades. The motor is arranged inside the movable cover body 1, one end of the stirring rod is connected with the motor, and a plurality of blades are arranged at intervals around the circumferential surface of the stirring rod. The stirring device can improve the fermentation efficiency of the soy sauce in the sauce cylinder.
[0036] Figure 5 A structure diagram of a sauce cylinder for traditional soy sauce production provided by the application is shown in Figure 5 The sauce cylinder for traditional soy sauce production comprises a cylinder body 6 and the cylinder cover 7 described above. Since the parts of the cylinder cover 7 have been described in detail above, they will not be described again here.
[0037] The sauce cylinder for traditional soy sauce production provided by the application comprises a movable cover body 1, a fixed cover body 2, a lifting device 3, an insect screen 4 and a control module. The side wall of the movable cover body 1 is provided with a plurality of air vents, which are arranged at intervals around the circumferential direction of the movable cover body 1. The insect screen 4 is connected with the movable cover body 1 and covers the air vents. The movable cover body 1 is sleeved outside the fixed cover body 2 and can move relatively along the axial direction of the fixed cover body 2. The lifting device 3 is connected with the outer wall of the movable cover body 1 and the outer wall of the fixed cover body 2 respectively. The control module is connected with the lifting device 3. The lifting device 3 is used to drive the movable cover body 1 to move along the axial direction of the fixed cover body 2, so as to change the area of the fixed cover body 2 shielding the air vents. By arranging the insect screen 4 at the air vents, the flying insects and other sundries can be effectively prevented from entering the sauce cylinder, the air permeability is ensured, and the purity of the soy sauce is maintained. In addition, the relative movement of the movable cover body 1 and the fixed cover body 2 is driven by the lifting device 3 to change the area of the fixed cover body 2 shielding the air vents, so as to realize the automatic adjustment of the air permeability of the sauce cylinder, reduce the labor cost and improve the production efficiency.
[0038] The sauce cylinder for traditional soy sauce production and the cylinder cover of the sauce cylinder provided by the application are described in detail above. The embodiments in the specification are described in a progressive manner. Each embodiment mainly describes the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other. It should be pointed out that, for ordinary skilled in the art, some improvements and modifications can be made to the application without departing from the principles of the application, and these improvements and modifications also fall within the protection scope of the claims of the application.
[0039] It also needs to be explained that in the present specification, the relational terms such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Claims
1. A lid for a vat used in the production of traditional soy sauce, characterized by comprising: The utility model relates to a movable cover body (1), a fixed cover body (2), a lifting device (3), an insect screen (4) and a control module. The side wall of the movable cover body (1) is provided with a plurality of air holes, the plurality of air holes are arranged at intervals around the circumferential direction of the movable cover body (1), the insect screen (4) is connected with the movable cover body (1), and the insect screen (4) is arranged at the air hole; the movable cover body (1) is arranged outside the fixed cover body (2), and the movable cover body (1) can move relatively along the axial direction of the fixed cover body (2); the lifting device (3) is connected with the outer wall of the movable cover body (1) and the outer wall of the fixed cover body (2) respectively; the control module is connected with the lifting device (3); the lifting device (3) is used for driving the movable cover body (1) to move along the axial direction of the fixed cover body (2) so as to change the area of the fixed cover body (2) shielding the air hole. The lifting device (3) comprises a first connecting plate (301), a second connecting plate (302) and an electric push rod (303); the first connecting plate (301) is connected with the outer wall of the movable cover body (1); the second connecting plate (302) is connected with the outer wall of the fixed cover body (2); the electric push rod (303) is connected with the first connecting plate (301) and the second connecting plate (302) respectively; and the control module is connected with the electric push rod (303).
2. The moromi cover for shoyu production according to claim 1, characterized in that, Further comprising a guide assembly (304), the guide assembly (304) comprises a sliding rail and a sliding block; the sliding rail is connected with the first connecting plate (301); the sliding block is connected with the second connecting plate (302); the sliding rail and the sliding block are located between the first connecting plate (301) and the second connecting plate (302); and the first connecting plate (301) and the second connecting plate (302) are connected through the sliding rail and the sliding block.
3. The moromi cover for shoyu production according to claim 2, characterized in that, The top of the movable cover body (1) is further provided with a transparent observation window (5), and the transparent observation window (5) is in the shape of a cone.
4. The moromi cover for shoyu production according to claim 1, characterized in that, Further comprising a temperature sensor and a humidity sensor arranged in the movable cover body (1); and the control module is connected with the temperature sensor and the humidity sensor respectively.
5. The moromi cover for shoyu production according to claim 1, characterized in that, The inner wall of the fixed cover body (2) is provided with an annular sealing gasket.
6. The moromi cover for shoyu production according to claim 1, wherein The number of the insect screens (4) is multiple, and the insect screens (4) are arranged one by one corresponding to the air holes; the periphery of the air hole is provided with a first mounting hole; the edge of the insect screen (4) is provided with a second mounting hole; and the first mounting hole and the second mounting hole are used for cooperating with a bolt and a nut to mount the insect screen (4) to the air hole of the movable cover body (1).
7. The moromi cover for shoyu production according to claim 1, wherein Further comprising a lighting lamp arranged in the transparent observation window (5).
8. The moromi cover for shoyu production according to claim 4, characterized in that, Further comprising a stirring device, the stirring device comprises a motor, a stirring rod and blades; the motor is arranged in the movable cover body (1); one end of the stirring rod is connected with the motor; and a plurality of blades are arranged at intervals around the circumferential surface of the stirring rod.
9. The moromi cover for shoyu production according to claim 1, wherein The utility model relates to a movable cover body (1), a fixed cover body (2), a lifting device (3), an insect screen (4) and a control module.
10. A koji tank for production of traditional soy sauce, characterized by comprising: