Efficient energy-saving equipment for bar production line
By using a positioning system combining hydraulic devices and springs, along with laser refraction lamps for bar positioning, the problem of bar cutting length deviation has been solved, achieving efficient and energy-saving bar production and improving cutting accuracy and safety.
Patent Information
- Application Number
- CN202422777530.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In existing bar processing, the manual pressing positioning method causes the cutting length to deviate, increasing the scrap rate and reducing production efficiency.
The positioning system, which combines hydraulic devices and springs with laser refraction lamps for precise positioning, avoids cutting deviations caused by changes in hand force and prevents sparks from flying through the shielding ring.
It improves the accuracy of bar cutting, reduces the scrap rate, increases production efficiency, and enhances safety.
Smart Images
Figure CN223465624U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bar processing technical field especially, bar production line high -efficient energy -conserving equipment. BACKGROUND
[0002] Bar processing is the process that metal material is processed into different shape and size bar product through a series of technological means, and bar cutting is an important link in the metal processing process, which relates to cutting metal bar according to specific length and shape.
[0003] The existing bar needs to use cutting knife to cut the length required by the bar in actual processing, the length and width of the bar are different, and the bar is usually positioned by hand pressing, once the hand strength changes, the cutting position will deviate, and in serious cases, the cutting length will change, which increases the scrap rate of the bar and reduces the production efficiency, therefore, a bar production line high -efficient energy -conserving equipment is needed to increase the accuracy after cutting the bar and increase the production efficiency. UTILITY MODEL CONTENTS
[0004] The utility model discloses a bar production line high -efficient energy -conserving equipment to solve the problem that the existing bar needs to use cutting knife to cut the length required by the bar in actual processing, the length and width of the bar are different, and the bar is usually positioned by hand pressing, once the hand strength changes, the cutting position will deviate, and in serious cases, the cutting length will change, which increases the scrap rate of the bar and reduces the production efficiency.
[0005] To solve the above technical problem, the utility model is realized through the following technical scheme:
[0006] The utility model discloses a bar production line high -efficient energy -conserving equipment, which comprises:
[0007] The body part comprises a processing rack, a supporting top plate and a cutting knife head.
[0008] The positioning part comprises a hydraulic device, a supporting rod, a telescopic rod, a push plate, a vertical plate, a supporting half ring, a spring, a pull plate and a pressing ring, one end of the upper surface of the processing rack is connected with the vertical plate, the upper part of the outer surface of the vertical plate is connected with the supporting half ring, the lower part of the supporting half ring is connected with the pressing ring, the spring is connected between the supporting half ring and the pressing ring, the upper surface of the pressing plate is connected with the pull plate symmetrically, and the pull plate is connected with the upper surface of the supporting half ring through the supporting half ring.
[0009] Further, the other end of the upper surface of the processing frame is connected with a hydraulic device, the middle of the outer surface of the hydraulic device is connected with a supporting rod, the outer surface of the supporting rod is connected with an extension rod on one side, and the extension rod is connected with a push plate on the outer surface on one side.
[0010] Further, the mobile part is further included, the mobile part comprises a supporting block, a guide rod, a laser refraction lamp, a guide ring and a fixed half ring, the lower part of the outer surface of the vertical plate is connected with the fixed half ring, the one end of the outer surface of the processing frame is symmetrically connected with the supporting block, the guide rod is connected between the two supporting blocks, the guide ring is movably connected outside the guide rod, and the outer surface of the guide block is connected with the laser refraction lamp.
[0011] Further, the upper surface of the processing frame is welded with a supporting top plate, and the lower surface of the supporting top plate is connected with a cutting tool head.
[0012] Further, the protection part is further included, the protection part comprises a fixed insertion rod, a shielding ring, a lower fixed insertion hole, a sleeve ring, an upper fixed insertion hole and a limiting rod, the limiting rod is connected between the supporting top plate and the cutting tool head, the outer surface of the limiting rod is movably connected with the sleeve ring, the bottom of the sleeve ring is connected with the shielding ring, and the shielding ring surrounds the outer surface of the cutting tool head.
[0013] Further, the upper fixed insertion hole is formed in the upper part of the outer surface of the limiting rod, the lower fixed insertion hole is formed in the lower part of the outer surface of the limiting rod, and the fixed insertion rod is connected in the lower fixed insertion hole in a plug-in mode.
[0014] Compared with the prior art, the processing frame has the following advantages:
[0015] The processing frame has the following advantages: the rod to be cut can be placed on the top of the processing frame, the width and length of the rod are different, the spring generates elastic force, the staff can put the rod between the pressing plate and the fixed half ring by pulling the plate upward, the pressing ring is clamped on the outer surface of the rod through spring rebound, the width of different rods can be positioned, the hydraulic device operates, the extension rod drives the push plate to advance, the length of the rod is positioned after advancing, the rod is positioned by pressing the hand, once the hand force changes, the cutting position deviates, and in serious cases, the cutting length changes, the accuracy of the cut rod is improved, and the production efficiency is improved.
[0016] Based on the above beneficial effects, by providing a shielding ring outside the cutting tool head, when the cutting tool head cuts the bar, the sleeve ring can move outside the limiting rod, and the shielding ring is surrounded outside the cutting tool head, and then the rod is inserted into the inside of the lower fixed insertion hole, and the position of the shielding ring is fixed, when the cutting tool head cuts, the shielding ring can shield the sparks generated, avoid the sparks from splashing to the outside environment, and improve the safety. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used for the embodiment description. Obviously, the drawings described in the following are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0018] Figure 1 is a whole schematic view of the processing rack of the present application;
[0019] Figure 2 is a schematic view of the processing rack of the present application after rotation;
[0020] Figure 3 is a schematic view of the processing rack of the present application after rotation; Figure 2 is an enlarged schematic view of the A part of the present application;
[0021] Figure 4 is a side schematic view of the processing rack of the present application.
[0022] In the drawings, the component list represented by each number is as follows:
[0023] 11, processing rack; 12, support top plate; 13, cutting tool head;
[0024] 21, hydraulic device; 22, support rod; 23, telescopic rod; 24, push plate; 25, vertical plate; 26, support half ring; 27, spring; 28, pull plate; 29, pressing ring;
[0025] 31, support block; 32, guide rod; 33, laser refraction lamp; 34, guide ring; 35, fixed half ring;
[0026] 41, fixed insertion rod; 42, shielding ring; 43, lower fixed insertion hole; 44, sleeve ring; 45, upper fixed insertion hole; 46, limiting rod. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.
[0028] Many specific details are set forth in the following description in order to provide a thorough understanding of the present application. However, the present application can be practiced according to other embodiments that are not specifically described in the following description.
[0029] In order to make the purpose, technical scheme and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the drawings.
[0030] Please refer to Figures 1-4 The embodiment is a high-efficiency and energy-saving equipment for a bar production line, which comprises:
[0031] The body part comprises a processing rack 11, a supporting top plate 12 and a cutting tool head 13.
[0032] The positioning part comprises a hydraulic device 21, a supporting rod 22, an extension rod 23, a push plate 24, a vertical plate 25, a supporting half ring 26, a spring 27, a pull plate 28 and a pressing ring 29. One end of the upper surface of the processing rack 11 is connected with the vertical plate 25. The upper part of one side of the outer surface of the vertical plate 25 is connected with the supporting half ring 26. The lower part of the supporting half ring 26 is connected with the pressing ring 29. The spring 27 is connected between the supporting half ring 26 and the pressing ring 29. The upper surface of the pressing plate is symmetrically connected with the pull plate 28. The pull plate 28 penetrates through the supporting half ring 26 and is connected with the upper surface of the supporting half ring 26.
[0033] The width and length of the bar are different. Through the elastic force generated by the spring 27, the worker can pull the pull plate 28 upward, place the bar between the pressing plate and the fixed half ring 35, and make the pressing ring 29 clamp the outer surface of the bar through the rebound of the spring 27. The width of the bar can be positioned according to the width of the bar.
[0034] The other end of the upper surface of the processing rack 11 is connected with the hydraulic device 21. The middle part of one side of the outer surface of the hydraulic device 21 is connected with the supporting rod 22. One side of the outer surface of the supporting rod 22 is connected with the extension rod 23. One side of the outer surface of the extension rod 23 is connected with the push plate 24.
[0035] The hydraulic device 21 operates. The extension rod 23 drives the push plate 24 to advance. The length of the bar is positioned after advancing.
[0036] Also include mobile components, the mobile components include support block 31, guide rod 32, laser refraction lamp 33, guide ring 34 and fixed half ring 35, the lower part of the outer surface of the vertical plate 25 side is connected with fixed half ring 35, and the outer surface of the one end of the processing rack 11 is symmetrically connected with support block 31, the guide rod 32 is connected between the two support blocks 31, the guide ring 34 is movably connected outside the guide rod 32, and the outer surface of the guide block is connected with the laser refraction lamp 33;
[0037] Different lengths of different bars need to be cut, the guide ring 34 is moved outside the guide rod 32, and the laser refraction lamp 33 is moved, so that the laser lamp is refracted on the outer surface of the bar, and the accuracy of the cutting position is increased.
[0038] The upper surface of the processing rack 11 is welded with a support top plate 12, and the lower surface of the support top plate 12 is connected with a cutting tool bit 13.
[0039] The support top plate 12 can support the cutting tool bit 13.
[0040] The working principle is that the width and length of the bar are different, the spring 27 generates elastic force, the staff can put the pull plate 28 upward, the bar is placed between the pressing plate and the fixed half ring 35, the spring 27 rebounds to make the pressing ring 29 clamped on the outer surface of the bar, the width of different bars can be positioned, the hydraulic device 21 operates, the telescopic rod 23 drives the push plate 24 to advance, and the length of the bar is positioned after advancing, so that the bar is positioned by pressing with hands, once the hand force changes, the cutting position will be offset, and in serious cases, the cutting length will change. Different lengths of different bars need to be cut, the guide ring 34 is moved outside the guide rod 32, and the laser refraction lamp 33 is moved, so that the laser lamp is refracted on the outer surface of the bar, and the accuracy of the cutting position is increased. The accuracy of the bar cutting is increased, and the production efficiency is increased.
[0041] Please refer to Figure 1 、 Figure 2 、 Figure 4 It is shown that the embodiment is based on the above-mentioned embodiment 1, and further includes a protection component, the protection component includes a fixed plug rod 41, a shielding ring 42, a lower fixed insertion hole 43, a sleeve ring 44, an upper fixed insertion hole 45 and a limiting rod 46, the limiting rod 46 is connected between the support top plate 12 and the cutting tool bit 13, the outer surface of the limiting rod 46 is movably connected with the sleeve ring 44, the bottom of the sleeve ring 44 is connected with the shielding ring 42, and the shielding ring 42 surrounds the outer surface of the cutting tool bit 13.
[0042] When the cutting tool bit 13 cuts the bar, the shielding ring 42 can shield the sparks generated, avoid the sparks from splashing to the outside environment, and improve the safety.
[0043] The upper part of the outer surface of the limiting rod 46 is provided with an upper fixed insertion hole 45, and the lower part of the outer surface of the limiting rod 46 is provided with a lower fixed insertion hole 43, and the fixed insertion rod 41 is connected in the inside of the lower fixed insertion hole 43 in a plug-in manner;
[0044] The sleeve ring 44 can move outside the limiting rod 46, and when the fixed insertion rod 41 is inserted into the inside of the upper fixed insertion hole 45 or the lower fixed insertion hole 43, the position of the shielding ring 42 after moving can be fixed.
[0045] The working principle is that when the cutting tool head 13 cuts the bar, the sleeve ring 44 can move outside the limiting rod 46, and the shielding ring 42 is surrounded outside the cutting tool head 13, and then the insertion rod is inserted into the inside of the lower fixed insertion hole 43, and the position of the shielding ring 42 is fixed, and when the cutting tool head 13 cuts, the shielding ring 42 can shield the sparks generated, avoid the sparks from splashing to the outside environment, and improve the safety, and when the cutting tool head 13 needs to be maintained or replaced, the sleeve ring 44 is moved to the upper part of the limiting rod 46, the fixed insertion rod 41 is inserted into the inside of the upper fixed insertion hole 45, and the shielding ring 42 can be fixed.
[0046] In the description of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0047] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A high-efficiency energy-saving equipment for a bar production line, characterized in that: Include: The body part, the body part includes processing frame (11), support top plate (12) and cutting knife head (13); The positioning part, the positioning part includes hydraulic device (21), support rod (22), telescopic rod (23), push plate (24), vertical plate (25), support half ring (26), spring (27), pull plate (28) and pressure ring (29), one end of the upper surface of the processing frame (11) is connected with the vertical plate (25), the upper part of one side of the outer surface of the vertical plate (25) is connected with the support half ring (26), the lower part of the support half ring (26) is connected with the pressure ring (29), the spring (27) is connected between the support half ring (26) and the pressure ring (29), the upper surface of the pressure plate is connected with the pull plate (28) symmetrically, and the pull plate (28) penetrates through the support half ring (26) and is connected to the upper surface of the support half ring (26).
2. A high efficiency and energy saving device for a bar production line according to claim 1, characterized in that, The other end of the upper surface of the processing frame (11) is connected with the hydraulic device (21), the middle part of one side of the outer surface of the hydraulic device (21) is connected with the support rod (22), one side of the outer surface of the support rod (22) is connected with the telescopic rod (23), and one side of the outer surface of the telescopic rod (23) is connected with the push plate (24).
3. A high efficiency and energy saving device for a bar production line according to claim 1, characterized in that, It also includes a moving part, the moving part includes support block (31), guide rod (32), laser refraction lamp (33), guide ring (34) and fixed half ring (35), the lower part of one side of the outer surface of the vertical plate (25) is connected with the fixed half ring (35), and one end of the outer surface of the processing frame (11) is connected with the support block (31) symmetrically, the guide rod (32) is connected between the two support blocks (31), the guide ring (34) is movably connected outside the guide rod (32), and the outer surface of the guide block is connected with the laser refraction lamp (33).
4. The high-efficiency energy-saving device for a bar production line according to claim 1, characterized in that, The upper surface of the processing frame (11) is welded with the support top plate (12), and the lower surface of the support top plate (12) is connected with the cutting knife head (13).
5. The high-efficiency energy-saving device for a bar production line according to claim 1, characterized in that, It also includes a protection part, the protection part includes fixed insertion rod (41), shielding ring (42), lower fixed insertion hole (43), sleeve ring (44), upper fixed insertion hole (45) and limiting rod (46), the limiting rod (46) is connected between the support top plate (12) and the cutting knife head (13), the outer surface of the limiting rod (46) is movably connected with the sleeve ring (44), the bottom of the sleeve ring (44) is connected with the shielding ring (42), and the shielding ring (42) surrounds the outer surface of the cutting knife head (13).
6. A high efficiency energy saving device for a bar production line according to claim 5, characterized in that, The upper part of the outer surface of the limiting rod (46) is provided with an upper fixed insertion hole (45), and the lower part of the outer surface of the limiting rod (46) is provided with a lower fixed insertion hole (43), and the fixed insertion rod (41) is connected in the lower fixed insertion hole (43) by insertion.