Tin adding device for panel lamp light source

Abstract

The utility model relates to the field of panel lamp processing, in particular to a panel lamp light source tin adding device which is characterized by comprising a machine table used for installing a foundation. The light source feeding mechanism is arranged on the machine table and used for feeding panel light source strips; the lamp source picking mechanism is arranged on one side of the discharging end of the lamp source feeding mechanism and used for picking and transferring panel lamp light source strips; and the lamp source tin adding mechanism is installed on the machine table, the lamp source tin adding mechanism and the lamp source picking mechanism are horizontally arranged, and the lamp source tin adding mechanism is used for conducting tin adding operation on the panel lamp light source strips picked by the lamp source picking mechanism.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of lamp production and manufacturing equipment, more specifically, it relates to a panel light source tin device. BACKGROUND

[0002] Panel light is a kind of high indoor lighting lamp, and its outer frame is made of aluminum alloy by anodic oxidation, and the light source is LED.Because its whole is flat, light is completely planar output, and the light-emitting angle is wider, and it is widely used in hotel, conference room, factory or office, commercial language, residential or public facilities, school, hospital needs energy saving and high color rendering index lighting place.

[0003] And the existing panel light is mainly completed by artificial way to arrange and install each component of the lamp.In the production workshop, the conveying line for transporting lamps is arranged, and the processing stations are arranged in the conveying direction of the conveying line to process the lamp fittings on the conveying line.

[0004] The above scheme is not automatic assembly, therefore, it needs to rely on manual assembly with high concentration, which often leads to low production efficiency of panel light due to fatigue, and cannot release productivity, which does not meet economic benefits, is not conducive to large-scale production, in addition, manual assembly is prone to error, which reduces the quality of lamps and lanterns and the yield of lamps and lanterns. UTILITY MODEL CONTENT

[0005] In view of the deficiencies in the prior art, the utility model aims at providing a panel light source tin device, which has the advantages of automatic tin addition of light source, automatic production, reduction of redundant parts, etc.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: a panel light source tin device, comprising: a machine table, a base for installation;

[0007] A light source feeding mechanism is arranged on the machine table and is used for feeding panel light source strips.

[0008] A light source picking mechanism is arranged on one side of the discharge end of the light source feeding mechanism and is used for picking up and transferring panel light source strips.

[0009] A light source tin adding mechanism is installed on the machine table and is arranged horizontally with the light source picking mechanism, and is used for performing tin adding operation on the panel light source strips picked up by the light source picking mechanism.

[0010] In one embodiment, the light source feeding mechanism comprises a feeding part, a guide strip and a sliding cylinder.

[0011] The feeding part is slidably connected with the guide strip, and the feeding part is used for placing the light source strip of the panel lamp;

[0012] The guide strip is provided with a plurality of guide grooves formed on two sides thereof, and the top surface of the guide strip is fixedly connected with the feeding part, and the bottom surface of the guide strip is fixedly connected with the machine table;

[0013] The sliding cylinder is fixedly arranged on the machine table and is used for driving the feeding part to reciprocate in the horizontal direction.

[0014] In one embodiment, the lamp source supporting plate, the bottom plate, the cushion block and the sliding part are provided.

[0015] The lamp source supporting plate is arranged on the bottom plate and is used for placing the light source strip of the panel lamp, and the lamp source supporting plate is provided with a plurality of positioning columns.

[0016] A plurality of mounting holes are formed in the bottom plate and are used for mounting the lamp source supporting plate, and the bottom surface of the bottom plate is fixedly connected with the cushion block.

[0017] The top end of the cushion block is fixedly connected with the bottom plate, and the bottom end of the cushion block is connected with the sliding part.

[0018] The sliding part is slidably arranged on the guide strip, and a protrusion is formed in the sliding part.

[0019] The top surface of the guide strip is slidably connected with the sliding part, the bottom surface of the guide strip is fixedly arranged on the machine table, and a guide groove is formed in the guide strip and is used in cooperation with the protrusion.

[0020] In one embodiment, the positioning column is provided with a plurality of positioning columns and is spacedly arranged on the lamp source supporting plate and is used for fixing the light source strip of the panel lamp.

[0021] The base is arranged on the machine table and is used for mounting the foundation.

[0022] The servo module is arranged on the base.

[0023] One side of the connecting piece is connected with the pickup part. In one embodiment, the Z-axis hanging plate, the servo motor, the cylinder hanging plate, the cylinder fixing plate, the guide column, the suction disc fixing plate and the vacuum suction disc are provided.

[0024] One side of the Z-axis hanging plate is fixedly connected with the connecting piece, and the other side of the Z-axis hanging plate is used for mounting the servo motor.

[0025] The cylinder hanging plate is hung on the servo motor, and the servo motor is used for driving the cylinder fixing plate to reciprocate in the vertical direction.

[0026] The cylinder fixing plate is fixedly connected with the cylinder hanging plate, and a plurality of through holes are formed in the cylinder fixing plate for inserting the guide columns therethrough.

[0027] The guide columns are provided in plurality, and the bottom ends of the guide columns are fixedly connected with the suction disc fixing plate.

[0028] A plurality of mounting holes are formed in the suction disc fixing plate for mounting the vacuum suction disc.

[0029] In one embodiment, a linear motor, a shielding box, a light source placing plate, and a light source tin adding machine are provided.

[0030] The linear motor is arranged on the machine table and used to drive the light source placing plate to reciprocate horizontally.

[0031] The light source placing plate is slidably arranged on the linear motor and used to place the light source strip of the panel lamp.

[0032] The shielding box is arranged around the machine table, and the light source tin adding machine is arranged in the shielding box and used to perform a tin adding operation on the light source strip of the panel lamp.

[0033] The tin adding unit is arranged on the machine table and used to perform a tin adding operation on the light source strip of the panel lamp.

[0034] The panel lamp light source strip tin adding device has the following beneficial effects:

[0035] Firstly, the device can realize automatic tin adding of light sources, thereby reducing labor consumption, reducing part redundancy caused by manual operation, improving product quality, reducing defective rate, and improving economic benefits of enterprises.

[0036] Secondly, the device can realize automatic mechanical assembly and orderly complete assembly tasks, which is suitable for batch production and improves production capacity. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 FIG. 1 is a schematic diagram of a panel lamp light source tin adding device according to the present embodiment;

[0038] Figure 2 FIG. 2 is a schematic diagram of a light source feeding mechanism according to the present embodiment;

[0039] Figure 3 FIG. 3 is a schematic diagram of a light source picking mechanism according to the present embodiment;

[0040] Figure 4 FIG. 4 is a schematic diagram of a light source tin adding mechanism according to the present embodiment.

[0041] In the figure: 1, machine table; 2, light source feeding mechanism; 3, light source picking mechanism; 4, light source tin adding mechanism; 5, panel light source strip; 201, guide bar; 202, sliding cylinder; 203, light source supporting plate; 204, bottom plate; 205, cushion block; 206, sliding part; 207, positioning column; 208, protruding block; 301, base; 302, servo module; 303, Z-axis hanging plate; 304, servo motor; 305, cylinder hanging plate; 306, cylinder fixing plate; 307, guide column; 308, suction cup fixing plate; 309, vacuum suction cup; 310, connecting piece; 401, linear motor; 402, shielding box; 403, light source placing plate; 404, light source tin adding machine. DETAILED DESCRIPTION

[0042] The utility model will be described in detail below in combination with the drawings and examples.

[0043] A panel light source tin adding device, characterized in that, comprising: machine table 1, for installing foundation;

[0044] Light source feeding mechanism 2 is arranged on machine table 1, and is used for feeding panel light source strip 5;

[0045] Light source picking mechanism 3 is arranged at the discharge end of light source feeding mechanism 2, and is used for picking and transferring panel light source strip 5;

[0046] Light source tin adding mechanism 4 is installed on machine table 1 and is horizontally arranged with light source picking mechanism 3, and is used for performing tin adding operation on panel light source strip 5 picked by light source picking mechanism 3.

[0047] Specifically, light source feeding mechanism 2 includes a feeding part, a guide bar 201 and a sliding cylinder 202;

[0048] The feeding part is slidably connected with the guide bar 201, and the feeding part is used for placing panel light source strip 5;

[0049] The guide bar 201 is provided with a plurality of guide grooves, and the top surface of the guide bar 201 is fixedly connected with the feeding part, and the bottom surface is fixedly connected with the machine table 1;

[0050] The sliding cylinder 202 is fixedly arranged on the machine table 1 and is used for driving the feeding part to reciprocate horizontally.

[0051] Further, the feeding part further includes a light source supporting plate 203, a bottom plate 204, a cushion block 205 and a sliding part 206;

[0052] The light source supporting plate 203 is arranged on the bottom plate 204 and is used for placing panel light source strip 5, and the light source supporting plate 203 is provided with a plurality of positioning columns 207;

[0053] A plurality of mounting holes are formed in the bottom plate 204 for mounting the light source supporting plate 203, and the bottom surface of the light source supporting plate 203 is fixedly connected with the cushion block 205;

[0054] The top end of the cushion block 205 is fixedly connected with the bottom plate 204, and the bottom end is connected with the sliding member 206;

[0055] The sliding member 206 is slidingly arranged on the guide strip 201, and a protrusion 208 is formed in the sliding member 206;

[0056] The top surface of the guide strip 201 is slidingly connected with the sliding member 206, and the bottom surface of the guide strip 201 is fixedly arranged on the machine table 1. A guide groove is formed in the guide strip 201 for cooperating with the protrusion 208.

[0057] Specifically, a plurality of positioning columns 207 are arranged on the light source supporting plate 203 and are spaced apart for fixing the panel light source strip 5.

[0058] Specifically, the light source picking mechanism 3 comprises a base, a servo module 302, a connecting member 310 and a picking part.

[0059] The base 301 is arranged on the machine table 1 for installing the foundation.

[0060] The servo module 302 is arranged on the base 301.

[0061] One side of the connecting member 310 is connected with the picking part.

[0062] Specifically, the picking part comprises a Z-axis hanging plate 303, a servo motor 304, a cylinder hanging plate 305, a cylinder fixing plate 306, a guide column 307, a suction disc fixing plate 308 and a vacuum suction disc 309.

[0063] One side of the Z-axis hanging plate 303 is fixedly connected with the connecting member 310, and the other side is used for installing the servo motor 304.

[0064] The cylinder hanging plate 305 is hung on the servo motor 304, and the servo motor 304 is used for driving the cylinder fixing plate 306 to reciprocate in the vertical direction.

[0065] The cylinder fixing plate 306 is fixedly connected with the cylinder hanging plate 305, and a plurality of through holes are formed in the cylinder fixing plate 306 for inserting the guide column 307.

[0066] A plurality of guide columns 307 are arranged, and the bottom ends of the guide columns 307 are fixedly connected with the suction disc fixing plate 308.

[0067] A plurality of mounting holes are formed in the suction disc fixing plate 308 for mounting the vacuum suction disc 309.

[0068] Specifically, the light source tin adding mechanism 4 comprises a linear motor 401, a shielding box 402, a light source placing plate 403 and a light source tin adding machine 404.

[0069] The linear motor 401 is arranged on the machine table 1 and used to drive the light source placing plate 403 to reciprocate horizontally.

[0070] The light source placing plate 403 is slidably arranged on the linear motor 401 and used to place the light source strip 5.

[0071] The shielding box 402 is arranged on the outer periphery of the machine table 1, and the light source tinning machine 404 is installed in the shielding box 402 and used to perform the tinning operation on the light source strip 5.

[0072] Through the above design, the advantages of adding the tinning device in the light plate production line are as follows: first, the tinning device can automatically complete the welding task, reduces the manual operation time, improves the production efficiency and yield; second, the addition of the automatic tinning device can ensure the stability and consistency of the welding process, reduces the influence of human factors on the welding quality, thereby improving the product quality and reliability; third, through the automatic tinning, the human resources required are reduced, thereby reducing the human cost, improving the economic benefit of the production line; fourth, the automatic tinning device can reduce the risk of workers contacting the high-temperature equipment, improve the safety of the production line, reduce the occurrence of work accidents, and is conducive to the promotion of safety production.

[0073] The above-described embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as the limitation of the patent scope of the present application. It should be noted that, for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A faceplate light source tin addition apparatus characterized by, include: Machine, used for installation foundation; A light source loading mechanism is provided on the machine platform and is used to load the panel light source strips; A light source picking mechanism is provided on one side of the discharge end of the light source feeding mechanism and is used to pick up and transfer the panel light source strips; A light source tinning mechanism is installed on the machine platform and is arranged horizontally with the light source picking mechanism, and is used to perform a tinning operation on the panel light source strips picked up by the light source picking mechanism; The light source loading mechanism includes a loading portion, a guide bar, and a sliding cylinder; the loading portion is slidably connected to the guide bar, and the loading portion is used to place the panel light source bar; the guide bar is provided with multiple pieces, and guide grooves are opened on both sides of the guide bar, the top surface of the guide bar is fixedly connected to the loading portion, and the bottom surface thereof is fixedly connected to the machine platform; the sliding cylinder is fixedly provided on the machine platform, and is used to drive the loading portion to reciprocate in the horizontal direction; The light source picking mechanism includes a base, a servo module, a connecting piece and a picking part; the base is arranged on the machine platform for installing the foundation; the servo module is arranged on the base; one side of the connecting piece is connected to the picking part; The light source tinning mechanism includes: a linear motor, a shielding box, a light source placement plate, and a light source tinning machine; the linear motor is arranged on the machine platform, and is used to drive the light source placement plate to reciprocate in the horizontal direction; the light source placement plate is slidably arranged on the linear motor, and is used to place the panel light source strip; the shielding box cover is arranged on the outer periphery of the machine platform, and the light source tinning machine is installed in the shielding box, and is used to perform a tinning operation on the panel light source strip.

2. A panel light source tin adding apparatus according to claim 1, characterized by: The loading part also includes a light source support plate, a bottom plate, a pad and a sliding part; The light source support plate is arranged on the bottom plate and is used to place the panel light source strip. There are multiple light source support plates, and multiple positioning columns are also arranged on the light source support plates. The bottom plate is provided with a plurality of mounting holes for mounting the light source support plate, the bottom surface of which is fixedly connected to the pad; The top end of the pad is fixedly connected to the bottom plate, and the bottom end is connected to the sliding member; The sliding member is slidably arranged on the guide bar, and a protrusion is provided on the sliding member; The top surface of the guide bar is slidably connected to the sliding member, and the bottom surface of the guide bar is fixedly arranged on the machine platform. The guide bar is also provided with a guide groove for cooperating with the protrusion.

3. A faceplate light source tinning device as defined in claim 2, wherein: A plurality of positioning columns are provided and are distributed at intervals on the light source support plate for fixing the panel light source strip.

4. A faceplate light source tinning device as defined in claim 1, wherein: The picking part includes a Z-axis hanging plate, a servo motor, a cylinder hanging plate, a cylinder fixing plate, a guide column, a suction cup fixing plate and a vacuum suction cup; One side of the Z-axis hanging plate is fixedly connected to the connecting piece, and the other side is used to install the servo motor; The cylinder hanging plate is hung on the servo motor, and the servo motor is used to drive the cylinder fixing plate to reciprocate in a vertical direction; The cylinder fixing plate is fixedly connected to the cylinder hanging plate, and a plurality of through holes are provided on the cylinder fixing plate for the guide posts to pass through; There are multiple guide pillars, and the bottom ends of the guide pillars are fixedly connected to the suction cup fixing plate; A plurality of mounting holes are formed in the fixing plate of the suction cup for mounting the vacuum suction cup.

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