Wire spraying type polishing system
By installing multiple spray assemblies and spray heads in the wire spray polishing system, the problem of being unable to control the spray angle and range in the existing technology is solved, and precise cleaning effect and system stability are achieved during the wire polishing process.
Patent Information
- Application Number
- CN202422877970.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing cleaning components cannot control the angle and range of the spray during wire processing, resulting in poor cleaning effects.
In the wire spray polishing system, multiple spray assemblies and spray heads are installed on the conveying pipe and arranged at different angles to achieve precise control of the liquid spray range and angle, and are equipped with flow monitoring and alarm systems to ensure stable spraying.
It achieves precise control of the liquid spray range and angle during the wire polishing process, improves the cleaning effect, and ensures the stable operation of the system through flow monitoring and alarm systems.
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Figure CN223466062U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of cleaning equipment, especially a wire spraying type polishing system. BACKGROUND
[0002] In order to ensure the processing quality and the final performance of the metal wire during processing, the wire needs to be cleaned. In related technologies, a belt sander is usually used to polish and clean the wire. When the wire is polished by the belt sander, some debris will adhere to the surface of the wire, and the wire needs to be further cleaned by a spraying device.
[0003] The patent application with the publication number CN118698963A is proposed in the prior art. The liquid adhering to the surface of the wire is cleaned in time by the multiple sets of rotating cleaning assemblies, effectively reducing the corrosion of the cleaning liquid on the surface of the wire. The cleaning assemblies reciprocally rotate and work intermittently. When the cleaning part of a set of cleaning assemblies stores more liquid, the cleaning assembly in contact with the wire can be replaced in time to ensure the cleaning effect of the wire. The liquid stored in the cleaning part is extruded in time by the extrusion piece to ensure the circulation of the cleaning assemblies.
[0004] However, the multiple cleaning assemblies installed on the current device can clean the wire during polishing. However, the current cleaning assemblies can only clean and cannot control the angle and range of the spraying during wire processing.
[0005] Therefore, it is necessary to provide a wire spraying type polishing system to solve the above technical problems. UTILITY MODEL CONTENT
[0006] The utility model provides a wire spraying type polishing system, solves the problem that the cleaning assembly on the current device can only clean and cannot control the angle and range of the spraying during wire processing.
[0007] To solve the above technical problems, the utility model provides a wire spraying type polishing system, which comprises:
[0008] A device main body, a polishing piece is installed on one side of the inside of the device main body;
[0009] A conveying assembly is arranged in the inside of the device main body, and the conveying device comprises a first conveying pipe, a second conveying pipe and a third conveying pipe are connected to one end and one side of the surface of the first conveying pipe respectively;
[0010] A plurality of first spraying assemblies are arranged on the surfaces of the second conveying pipe and the third conveying pipe respectively.
[0011] A plurality of second spray assemblies and the third spray assemblies are respectively provided on the surface of the first conveying pipe.
[0012] Preferably, the first spray assembly includes a first spray pipe, one end of the first spray pipe is connected to a first spray head, and the bottom end of the first spray pipe is connected to the second delivery pipe and the surface of the second delivery pipe.
[0013] Preferably, the second spray assembly includes a second spray pipe, and one end of the second spray pipe is connected to a second spray head.
[0014] Preferably, the third spray assembly includes a third spray pipe, and one end of the third spray pipe is connected to a third spray head.
[0015] Preferably, one end of the first delivery pipe is connected to a connecting pipe.
[0016] Preferably, a protection assembly is provided between the first delivery pipe and the connecting pipe, and the protection assembly includes two protection covers, and opposite sides of the two protection covers are connected to fixing blocks, and bolts are provided between the two fixing blocks.
[0017] Preferably, an arc-shaped through groove is provided on opposite sides of the two protective covers.
[0018] Compared with related technologies, the wire spray polishing system provided by the present invention has the following beneficial effects:
[0019] The utility model provides a wire spray polishing system, in which a plurality of first spray assemblies, a plurality of second spray assemblies and a plurality of third spray assemblies are installed at different angles on a first conveying pipe with a second conveying pipe and a third conveying pipe, and they cooperate with each other to control the range and angle of liquid spraying for control and coverage when the wire passes through the polishing part for polishing operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural schematic diagram of a first embodiment of a wire spray polishing system provided by the utility model;
[0021] Figure 2 for Figure 1 A top view of the device as a whole is shown;
[0022] Figure 3 for Figure 1 The schematic diagram of the three-dimensional structure of the spray device shown in the first perspective;
[0023] Figure 4 for Figure 3 A schematic diagram of the three-dimensional structure of the spray device from a second viewing angle is shown;
[0024] Figure 5 For Figure 3 the top view of the spraying device shown in figure;
[0025] Figure 6 For the second embodiment of the structure of the wire spraying type polishing system provided by the utility model.
[0026] Figure label: 1, device main body; 2, polishing piece;
[0027] 3, conveying assembly; 31, first conveying pipe; 32, second conveying pipe; 33, third conveying pipe;
[0028] 4, first spraying assembly; 41, first spraying pipe; 42, first shower head;
[0029] 5, second spraying assembly; 51, second spraying pipe; 52, second shower head;
[0030] 6, third spraying assembly; 61, third spraying pipe; 62, third shower head;
[0031] 7, connecting pipe;
[0032] 8, protection assembly; 81, protection cover; 82, fixed block; 83, arc-shaped through slot; 84, bolt. DETAILED DESCRIPTION
[0033] The utility model will be further described below in combination with the drawings and embodiments.
[0034] First embodiment
[0035] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , among them, Figure 1 the structure diagram of the first embodiment of the wire spraying type polishing system provided by the utility model; Figure 2 for Figure 1 the top view of the device as a whole shown in figure; Figure 3 for Figure 1 the three-dimensional structure diagram of the spraying device first view shown in figure; Figure 4 for Figure 3 the three-dimensional structure diagram of the spraying device second view shown in figure; Figure 5 for Figure 3 the top view of the spraying device shown in figure. A wire spraying type polishing system comprises:
[0036] device main body 1, the polishing piece 2 is installed on one side inside the device main body 1;
[0037] A conveying assembly 3 is arranged inside the device body 1, and the conveying assembly 3 comprises a first conveying pipe 31, one end of the first conveying pipe 31 is connected with a second conveying pipe 32 and a third conveying pipe 33 respectively on one side of the surface;
[0038] A plurality of first spraying assemblies 4 are arranged on the surface of the second conveying pipe 32 and the third conveying pipe 33 respectively.
[0039] The surface of the first conveying pipe 31 is provided with a plurality of second spraying assemblies 5 and the third spraying assembly 6 respectively.
[0040] The first spraying pipe 41, the second spraying pipe 51 and the third spraying pipe 61 are connected by stainless steel pipes with a diameter of 14 mm, the first spray head 42, the second spray head 52 and the third spray head 62 are connected by copper pipes with a diameter of 14 mm, and the first spraying assembly 4, the second spraying assembly 5 and the third spraying assembly 6 are all composed of valves, elbows, joints and spray heads, so that the spraying water can accurately spray and polish the point position.
[0041] The first spraying assembly 4 comprises a first spraying pipe 41, one end of the first spraying pipe 41 is connected with a first spray head 42, and the bottom end of the first spraying pipe 41 is connected with the surface of the second conveying pipe 32 and the second conveying pipe 33.
[0042] The second spraying assembly 5 comprises a second spraying pipe 51, one end of the second spraying pipe 51 is connected with a second spray head 52.
[0043] The third spraying assembly 6 comprises a third spraying pipe 61, one end of the third spraying pipe 61 is connected with a third spray head 62.
[0044] One end of the first conveying pipe 31 is connected with a connecting pipe 7.
[0045] The first spray head 42, the second spray head 52 and the third spray head 62 are made of 304 stainless steel, and the equivalent spray hole diameter is 2 mm, two first spray heads 42 with a spraying angle of 25° are installed on the left and right box bodies of the device body 1 respectively, two second spray heads 52 with a spraying angle of 45° and two third spray heads 62 with a spraying angle of 25° are installed on the front box body of the device body 1 respectively; each spray head is arranged according to different spatial coordinate positions, so as to ensure that the spraying water can fully cover the wire polishing process at any angle.
[0046] A flow meter is arranged on the main pipe of the three-stage filtering water tank, the flow of each main pipe is monitored in real time, when the water flow of each main pipe is lower than the specified value, the main pipe flow alarm alarm, and the polishing machine is stopped by the PLC control program.
[0047] The third-stage filtering water tank is provided with a low liquid level alarm shutdown function, so that the liquid level of the filtering water tank meets the production requirement; and the waste water after polishing is filtered and precipitated to realize recycling.
[0048] The polishing piece 2 is composed of: a hollow original abrasive belt polishing spindle, one abrasive belt disc is installed at each end of the spindle, two sets of spring seat mechanisms are respectively installed on the two symmetrical abrasive belt discs, and the spring seats are symmetrically arranged; a driving pulley, a tension pulley and a belt pressing pulley are installed on each abrasive belt disc.
[0049] A fixed gear is installed on the machine base, a planetary gear is installed on the rotating disc, the rotating disc mechanism revolves under the driving of the main motor, the planetary gear meshes with the fixed gear to drive the abrasive belt to revolve at high speed while self-rotating;
[0050] The processed wire material moves axially under the driving of the pinch and extraction device and the auxiliary roller device, passes through the abrasive belt polishing spindle, and realizes the purpose of surface grinding of the wire material.
[0051] Compared with the related art, the wire spraying type polishing system has the following beneficial effects:
[0052] The wire spraying type polishing system is characterized in that: a plurality of first spraying assemblies 4, a plurality of second spraying assemblies 5 and a plurality of third spraying assemblies 6 are installed at different angle positions on the first conveying pipe 31 with the second conveying pipe 32 and the third conveying pipe 33, and the first conveying pipe 31, the second conveying pipe 32 and the third conveying pipe 33 are connected through the connecting pipe 7.
[0053] Second embodiment
[0054] Please refer to Figure 6 Based on the wire spraying type polishing system provided in the first embodiment of the application, the second embodiment of the application provides another wire spraying type polishing system. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the separate implementation of the first embodiment.
[0055] Specifically, the difference between the wire spraying type polishing system provided in the second embodiment of the application lies in that: a wire spraying type polishing system is provided, a protection assembly 8 is arranged between the first conveying pipe 31 and the connecting pipe 7, the protection assembly 8 comprises two protection covers 81, a fixed block 82 is connected to the opposite side of each of the two protection covers 81, and a bolt 84 is arranged between the two fixed blocks 82.
[0056] An arc-shaped through slot 83 is formed in the opposite side of each of the two protection covers 81.
[0057] The arc-shaped through grooves 83 on the opposite sides of the two protective covers 81 can conveniently connect the pipe 7 with external equipment, and the through groove on one end of the protective cover 81 is convenient for installation of the first conveying pipe 31.
[0058] The working principle of the wire spraying type polishing system is as follows:
[0059] In use, when the first conveying pipe 31 with the connecting pipe 7 is protected, first, the two protective covers 81 with the fixing blocks 82 and the arc-shaped through grooves 83 are sleeved between the first conveying pipe 31 and the connecting pipe 7, and then the fixing blocks 82 between the two protective covers 81 are threadedly connected by using the bolts 84.
[0060] Compared with the related art, the wire spraying type polishing system has the following beneficial effects:
[0061] The wire spraying type polishing system provided by the utility model sets the protective cover 81 with the fixing block 82 and the arc-shaped through groove 83 between the first conveying pipe 31 and the connecting pipe 7, so that the first conveying pipe 31 and the connecting pipe 7 exposed outside the device main body 1 can be protected.
[0062] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion or direct or indirect application in other related technical fields by using the utility model specification and the attached drawings is also included in the patent protection range of the utility model.
Claims
1. A wire spray polishing system, characterized by, Include: The device body, one side of the inside of the device body is equipped with polishing parts; Conveying assembly, the conveying assembly is arranged in the inside of the device body, the conveying assembly includes a first conveying pipe, one end of the first conveying pipe is connected with a second conveying pipe and a third conveying pipe respectively on one side of the surface; A plurality of first spraying assemblies, a plurality of the first spraying assemblies are arranged on the surface of the second conveying pipe and the third conveying pipe respectively; The surface of the first conveying pipe is respectively provided with a plurality of second spraying assemblies and third spraying assemblies.
2. The wire spray polishing system of claim 1, wherein, The first spraying assembly includes a first spraying pipe, one end of the first spraying pipe is connected with a first shower head, the bottom end of the first spraying pipe is connected with the surface of the second conveying pipe and the second conveying pipe.
3. The wire spray polishing system of claim 1, wherein, The second spraying assembly includes a second spraying pipe, one end of the second spraying pipe is connected with a second shower head.
4. The wire spray polishing system of claim 1, wherein, The third spraying assembly includes a third spraying pipe, one end of the third spraying pipe is connected with a third shower head.
5. The wire spray polishing system of claim 1, wherein, One end of the first conveying pipe is connected with a connecting pipe.
6. The wire spray polishing system of claim 5, wherein, The first conveying pipe and the connecting pipe are provided with a protection assembly, the protection assembly includes two protection covers, the opposite sides of the two protection covers are connected with fixing blocks respectively, and the fixing blocks are provided with bolts.
7. The wire spray polishing system of claim 6, wherein, Arc-shaped through grooves are formed on the opposite sides of the two protection covers.
Citation Information
Patent Citations
Wire surface cleaning device
CN118698963A