Processing equipment for ceramsite concrete light wallboard
By adopting the design of a rotating shaft and saw blade assembly in the ceramsite concrete lightweight wall panel processing equipment, multiple ceramsite concrete wall panels can be cut simultaneously, solving the problem of inconvenient cutting in the existing technology and improving cutting efficiency and convenience.
Patent Information
- Application Number
- CN202422972529.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-03
AI Technical Summary
It is difficult to cut ceramsite concrete lightweight wall panels into multiple pieces at the same time in the existing technology, which makes the cutting process inconvenient.
A ceramsite concrete lightweight wall panel processing equipment is designed. It adopts several rotating shafts and saw blade assemblies. The saw blades are installed between adjacent rotating shafts. The rotating shafts are driven by a motor to rotate for cutting, realizing simultaneous cutting of multiple pieces.
It realizes the simultaneous cutting of multiple pieces of ceramsite concrete wall panels, improves cutting efficiency and convenience, reduces repeated operations, and makes saw blade replacement more convenient.
Smart Images

Figure CN223466498U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to concrete wallboard processing equipment technical field, especially, relate to a kind of processing equipment of ceramsite concrete light wallboard. BACKGROUND
[0002] Ceramsite concrete light wallboard is with high-quality ceramsite as aggregate, replace the sand and stone in traditional reinforced concrete;Ceramsite has good stability, shrinkage rate is small, low thermal conductivity and other characteristics, so that wallboard is excellent in heat preservation, heat insulation, sound insulation, fireproofing and other aspects.
[0003] Ceramsite concrete wallboard is processed into shape by mould, and it needs to be further processed, such as cutting ceramsite concrete light wallboard, cutting can make wallboard reach required size and shape, to adapt to different installation environment and design requirements;Current existing cutting method has diamond steel wire cutting method and disc cutting method etc., above-mentioned cutting tool is contacted with concrete wallboard to realize cutting when using.
[0004] Because ceramsite concrete light wallboard may need to be cut into multiple pieces during cutting, steel wire or disc needs to be moved back and forth multiple times to cut ceramsite concrete light wallboard, so it is inconvenient to cut ceramsite concrete light wallboard into multiple pieces at the same time during cutting ceramsite concrete light wallboard. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of processing equipment of ceramsite concrete light wallboard, it is convenient to cut ceramsite concrete wallboard into multiple pieces at the same time.
[0006] The processing equipment of ceramsite concrete light wallboard, including conveyer belt body, the outer side of the conveyer belt body is provided with the support plate of "door" shape structure, a plurality of rotating shafts are horizontally arranged in the support plate, the rotating shafts are sequentially arranged from left to right, and each adjacent two rotating shafts are detachably provided with a cutting assembly for cutting ceramsite concrete wallboard;Driving assembly for driving rotating shaft to rotate is arranged on the support plate.
[0007] Further, the cutting assembly includes a saw blade, which is circular in shape and vertically arranged, a limiting rod is arranged in the mounting hole of the saw blade, recesses for the limiting rod to be inserted are formed on the outer side walls of each adjacent two rotating shafts;The left end of the limiting rod is located in the recess on one of the rotating shafts, and the right end of the limiting rod is located in the recess on the other rotating shaft;Locking assembly for locking the limiting rod in the recess is arranged on the rotating shaft.
[0008] Further, the locking assembly comprises a screw, the top and the bottom of the rotating shaft are provided with a first through hole communicated with the groove, and a second through hole communicated with the upper and lower portions is formed in the limiting rod in correspondence with the first through hole; the center lines of the first through hole and the second through hole are located on the same line, and the screw is arranged in the first through hole and the second through hole, and the screw is provided with a nut in threaded connection therewith.
[0009] Further, the saw blade is provided with a fixing plate on the left side and the right side, the fixing plate is provided with a third through hole for the limiting rod to pass through, and the limiting rod is located in the groove of the rotating shaft and passes through the third through hole; the fixing plate is made of an elastic material.
[0010] Further, the fixing plate is made of rubber.
[0011] Further, the outer side of the rotating shaft is rotationally connected with a limiting sleeve, the inner top of the supporting plate is fixedly provided with a connecting plate, and the connecting plate and the limiting sleeve are connected together through a connecting rod.
[0012] Further, the driving assembly comprises a motor, the left side wall of the supporting plate is fixedly provided with a mounting plate, the motor is mounted on the top of the mounting plate, the left side wall of the supporting plate is provided with a fourth through hole communicated with the left and right sides, the left end of the rotating shaft close to the motor is connected with the power output end of the rotating shaft of the motor through the fourth through hole, and the right end of the rotating shaft close to the right side wall of the supporting plate is rotationally connected to the supporting plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model discloses a plurality of rotating shafts are arranged, the rotating shafts are provided with saw blades, so that a plurality of saw blades can be arranged between the rotating shafts, and the plurality of saw blades can be used simultaneously to cut the ceramsite concrete wallboard, thereby avoiding the problem that the ceramsite concrete wallboard cannot be cut into a plurality of pieces simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is Figure 1 It is an enlarged structural schematic diagram of A in the figure;
[0017] Figure 3 It is Figure 1 It is a main view structural schematic diagram;
[0018] Names of components in the figure: 1, supporting plate; 2, motor; 3, mounting plate; 4, conveying belt body; 5, ceramsite concrete wallboard; 6, saw blade; 7, rotating shaft; 8, limiting sleeve; 9, connecting plate; 10, connecting rod; 11, nut; 12, limiting rod; 13, screw; 14, fixing plate. DETAILED DESCRIPTION
[0019] The present invention will be further described below through specific embodiments in conjunction with the accompanying drawings, but this does not limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0020] Example
[0021] The processing equipment of a ceramsite concrete lightweight wallboard described in this embodiment is as follows: Figure 1 As shown, it includes a conveyor belt body 4, which is a known technology in the prior art and is mainly composed of components such as a conveyor belt, a driving roller, a driven roller, an idler roller, a driving device and a guide rail; the conveyor belt is used to carry and transport materials; the driving roller is also called a driving wheel, which is a roller that drives the conveyor belt to move, and is usually equipped with a motor to drive the conveyor belt through friction; the driven roller is also called a passive wheel or a tail wheel, which is used to support the conveyor belt and change its direction of movement, and does not provide power; the idler roller is also called a support roller, which is used to support the conveyor belt, reduce the sagging of the conveyor belt, and maintain the stable operation of the conveyor belt; the driving device includes a motor and a reducer to provide power to the driving roller; the guide rail is used to guide the running direction of the conveyor belt to ensure that the material moves along the predetermined path; when in use, the formed ceramsite concrete wall panel 5 is placed on the conveyor belt of the conveyor belt body 4, and then the conveyor belt body 4 can drive the ceramsite concrete wall panel 5 to move to the required cutting location;
[0022] like Figure 1 As shown, a support plate 1 in a "door"-shaped structure is provided on the outside of the conveyor body 4. When the support plate 1 is installed, the conveyor body 4 is located inside it. The bottom of the support plate 1 can be mounted on the ground by welding or screws, thereby ensuring the stability of the support plate 1 during use; therefore, the conveyor body 4 can transport the ceramsite concrete wall panel 5 to the inside of the support plate 1;
[0023] like Figure 1 As shown, a plurality of rotating shafts 7 are horizontally arranged in the support plate 1. The plurality of rotating shafts 7 are arranged in sequence from left to right. After all the rotating shafts 7 are arranged, they are located on the same straight line.
[0024] like Figure 1 、 Figure 2 and Figure 3As shown, a cutting assembly for cutting the ceramsite concrete wallboard 5 is detachably arranged between every two adjacent rotating shafts 7; the cutting assembly comprises a saw blade 6, which is circular in structure and vertically arranged, and a limiting rod 12 is arranged in a mounting hole on the saw blade 6, and a groove for clamping the limiting rod 12 is formed on the outer side wall of every two adjacent rotating shafts 7; the left end of the limiting rod 12 is located in the groove on one of the rotating shafts 7, and the right end is located in the groove on the other rotating shaft 7; the rotating shaft 7 is provided with a locking assembly for locking the limiting rod 12 in the groove; the center of the saw blade 6 is provided with a mounting hole, and the limiting rod 12 is arranged in the hole during use; according to Figure 2 the orientation in the figure, the groove is formed on the front side of the rotating shaft 7, and the groove on the left rotating shaft 7 is communicated with the left side wall thereof, and the groove on the right rotating shaft 7 is communicated with the right side wall thereof; therefore, the limiting rod 12 can be placed in the groove from the front side of the rotating shaft 7, and when the left and right ends of the limiting rod 12 are placed in the corresponding grooves, the saw blade 6 is clamped between the two rotating shafts 7, and because the rotating shaft 7 is provided with a locking assembly for locking the limiting rod 12 in the groove, the saw blade 6 can be limited when the limiting rod 12 is locked in the groove, so that the saw blade 6 can be installed between the adjacent two rotating shafts 7; because a plurality of rotating shafts 7 are arranged, and the saw blade 6 is arranged between every two adjacent rotating shafts 7, a plurality of saw blades 6 can be installed, and the plurality of saw blades 6 are arranged in a straight line after installation; therefore, the plurality of saw blades 6 can simultaneously cut the ceramsite concrete wallboard 5 at multiple positions during work, so as to process the ceramsite concrete wallboard 5 into different sizes;
[0025] In implementation, the saw blade 6 in the cutting assembly is preferably a diamond saw blade with a notch, so that the saw blade 6 has better hardness and wear resistance, facilitating precise and smooth cutting;
[0026] As shown in Figure 1 , Figure 2 and Figure 3 , the locking assembly comprises a screw 13, and a first through hole communicated with the inside of the groove is formed on the top and bottom of the rotating shaft 7, and a second through hole communicated with the top and bottom is formed on the limiting rod 12 corresponding to the first through hole; the center lines of the first through hole and the second through hole are located on the same straight line, the screw 13 is arranged in the first through hole and the second through hole, and a nut 11 threaded with the screw 13 is arranged on the screw 13; according to Figure 2The screw 13 is arranged in the position corresponding to each groove, and the movable end of the screw 13 can be inserted into the second through hole when the movable end of the screw 13 is inserted into the groove from the first through hole at the bottom of the rotating shaft 7, because the center lines of the first through hole and the second through hole are located on the same line. Then, the screw 13 can be fixed by tightening the nut 11 on the part of the screw 13 that is inserted out of the first through hole at the top of the rotating shaft 7. When the limiting rods 12 on the left and right sides of the saw blade 6 are locked in the grooves by the screw 13, the saw blade 6 can be stably positioned between the two rotating shafts 7. Because multiple rotating shafts 7 are arranged and the saw blade 6 is arranged between the rotating shafts 7, the rotating shafts 7 and the saw blade 6 can be installed together and located on the same line. When the nut 11 is loosened, the screw 13 can be easily disassembled, so that the limiting rod 12 and the saw blade 6 can be easily disassembled. When the saw blade 6 is worn out during use, it can be easily replaced. When replacing the saw blade 6, only the corresponding saw blade 6 needs to be disassembled to achieve the purpose of replacement. Compared with the method of installing all saw blades 6 on the same rotating shaft 7, the design can more conveniently and conveniently replace the saw blade 6.
[0027] In the implementation, the locking assembly can also be replaced by a threaded sleeve. The outer side wall of the rotating shaft 7 is provided with external threads, and the threaded sleeve is sleeved on the outer side wall of the rotating shaft 7 and is in threaded cooperation with the outer side wall. When the left and right ends of the limiting rod 12 are placed in the grooves on the corresponding rotating shaft 7, the threaded sleeve can be rotated to the position of the groove, so that the limiting rod 12 can be sleeved in the groove, thereby achieving the purpose of locking the limiting rod 12.
[0028] As shown in Figure 1 and Figure 2 , the left and right sides of the saw blade 6 are provided with fixed plates 14, and the fixed plates 14 are provided with third through holes for the limiting rods 12 to pass through. The limiting rods 12 pass through the third through holes and are located in the grooves of the rotating shafts 7. The fixed plates 14 are made of elastic material. Therefore, before the limiting rods 12 are installed, two fixed plates 14 are placed on the left and right sides of the saw blade 6, respectively, and the third through holes on the fixed plates 14 are aligned with the mounting holes on the saw blade 6. Then, the limiting rods 12 with the fixed plates 14 are placed in the grooves for installation. When the left and right sides of the saw blade 6 are provided with fixed plates 14, the fixed plates 14 are tightly attached to the end portions of the rotating shafts 7. Because the fixed plates 14 have elasticity, the fixed plates 14 can be more stably attached to the rotating shafts 7. Therefore, the design of the fixed plates 14 increases the stability of the saw blade 6 during installation.
[0029] The fixed plate 14 is made of rubber material, which has good elasticity and wear resistance, so it has more use in sealing and anti-skid, so that when the fixed plate 14 contacts the rotating shaft 7, the friction can be increased, so that the saw blade 6 is more stably installed between the two rotating shafts 7;
[0030] As shown in Figure 1 The outer side of the rotating shaft 7 is rotationally connected with a limiting sleeve 8, the inner top of the support plate 1 is fixed with a connecting plate 9, and the connecting plate 9 and the limiting sleeve 8 are connected together through a connecting rod 10; when the limiting sleeve 8 is rotationally connected, it can be installed through a bearing, the inner ring of the bearing is fixed on the rotating shaft 7, and the limiting sleeve 8 is fixed with the outer ring of the bearing, so that the rotating shaft 7 can freely rotate in the limiting sleeve 8; when the connecting rod 10 is installed, the connecting rod 10 is vertically arranged, the upper end of the connecting rod 10 is fixed on the bottom of the connecting plate 9, and the lower end is fixed on the outer side wall of the limiting sleeve 8; because the limiting sleeve 8 is located on the rotating shaft 7, and the limiting sleeve 8 and the connecting plate 9 are fixed together, and the connecting plate 9 is fixed on the support plate 1, therefore the connecting plate 9, the connecting rod 10 and the limiting sleeve 8 can support the rotating shaft 7, so that the rotating shaft 7 can rotate more stably during use;
[0031] As shown in Figure 1 The support plate 1 is provided with a driving assembly for driving the rotating shaft 7 to rotate; the driving assembly comprises a motor 2, the left side wall of the support plate 1 is fixed with a mounting plate 3, the motor 2 is installed on the top of the mounting plate 3, the left side wall of the support plate 1 is provided with a fourth through hole communicating left and right, the left end of the rotating shaft 7 close to the motor 2 is connected with the power output end of the rotating shaft of the motor 2 through the fourth through hole; the right end of the rotating shaft 7 close to the right side wall of the support plate 1 is rotationally connected with the support plate 1; the right side wall of the mounting plate 3 is fixed on the left outer side wall of the support plate 1; when the right end of the rotating shaft 7 close to the right side wall of the support plate 1 is rotationally connected, a blind hole can be formed on the right inner side wall of the support plate 1, a bearing is installed in the blind hole, the outer ring of the bearing is fixed in the blind hole, and the right end of the rotating shaft 7 is fixed with the inner ring of the bearing, so as to realize the rotation connection; the motor 2 is electrically connected with a controller and a switch, the switch is used to control the start and stop of the motor 2, and a battery is used to supply power to the motor 2; the switch and the battery can be installed on the mounting plate 3; because the saw blade 6 is fixed between the two rotating shafts 7, the saw blade 6 and all the rotating shafts 7 can be fixed together, in use, when the motor 2 drives the left rotating shaft 7 to rotate, it can drive all the rotating shafts 7 and the saw blade 6 to rotate, and the saw blade 6 can cut the ceramsite concrete wallboard 5 during rotation;
[0032] In the implementation, the motor 2 in the driving assembly can also be replaced by a motor, which can also drive the rotating shaft 7 to rotate;
[0033] In the specific use process: first, the ceramic concrete wallboard 5 is placed on the conveyor body 4, the conveyor body 4 can convey the ceramic concrete wallboard 5 to the lower side of the support plate 1, then the motor 2 is opened, the motor 2 drives the rotating shaft 7 to rotate, the rotating shaft 7 drives the saw blade 6 to rotate, and the ceramic concrete wallboard 5 can be processed into blocks in the rotating process; in this use process, by arranging a plurality of rotating shafts 7, the design that the saw blade 6 is arranged between each adjacent two rotating shafts 7, it is convenient to install a plurality of saw blades 6 at the same time, and it is convenient to drive a plurality of saw blades 6 to rotate and cut the ceramic concrete wallboard 5 subsequently, so that the ceramic concrete wallboard 5 can be cut into a plurality of pieces at the same time, compared with the way that the ceramic concrete wallboard 5 needs to be cut back and forth in the prior art, the design is more convenient in use.
Claims
1. A plant for the processing of ceramsite concrete lightweight wall panels, comprising a conveyor belt body (4), characterised in that: The outer side of the conveying belt body (4) is provided with a support plate (1) in a "door" shape structure, a plurality of rotating shafts (7) are horizontally arranged in the support plate (1), the rotating shafts (7) are sequentially arranged from left to right, and a cutting assembly for cutting the ceramsite concrete wallboard (5) is detachably arranged between every two adjacent rotating shafts (7); the support plate (1) is provided with a driving assembly for driving the rotating shafts (7) to rotate.
2. The ceramsite concrete light wallboard processing equipment according to claim 1, characterized in that: The cutting assembly comprises a saw blade (6) which is vertically arranged in a circular structure, a limiting rod (12) is arranged in the mounting hole of the saw blade (6), recesses for clamping the limiting rod (12) are formed in the outer side walls of every two adjacent rotating shafts (7), the left end of the limiting rod (12) is located in the recess on one of the rotating shafts (7), and the right end of the limiting rod (12) is located in the recess on the other rotating shaft (7); the rotating shaft (7) is provided with a locking assembly for locking the limiting rod (12) in the recess.
3. The ceramsite concrete light wallboard processing equipment according to claim 2, characterized in that: The locking assembly comprises a screw (13), first through holes which are in communication with the recesses are formed in the top and bottom of the rotating shaft (7), a second through hole which is in communication with the top and bottom is formed in the limiting rod (12) corresponding to the first through hole, the center lines of the first through hole and the second through hole are located on the same straight line, the screw (13) is arranged in the first through hole and the second through hole, and a nut (11) which is in threaded cooperation with the screw (13) is arranged on the screw (13).
4. The ceramsite concrete light wallboard processing equipment according to claim 2, characterized in that: The saw blade (6) is provided with a fixed plate (14) on the left and right sides, the fixed plate (14) is provided with a third through hole for the limiting rod (12) to pass through, the limiting rod (12) passes through the third through hole and is located in the recess of the rotating shaft (7), and the fixed plate (14) is made of an elastic material.
5. The ceramsite concrete light wallboard processing equipment according to claim 4, characterized in that: The fixed plate (14) is made of rubber.
6. The ceramsite concrete light wallboard processing equipment according to claim 2, characterized in that: The outer side of the rotating shaft (7) is rotationally connected with a limiting sleeve (8), the inner top of the support plate (1) is fixedly provided with a connecting plate (9), and the connecting plate (9) and the limiting sleeve (8) are connected together through a connecting rod (10).
7. The ceramsite concrete light wallboard processing equipment according to claim 1, characterized in that: The driving assembly comprises a motor (2), the left side wall of the support plate (1) is fixedly provided with a mounting plate (3), the motor (2) is arranged on the top of the mounting plate (3), the left side wall of the support plate (1) is provided with a fourth through hole which is in communication with the left and right sides, the left end of the rotating shaft (7) close to the motor (2) passes through the fourth through hole and is connected with the power output end of the rotating shaft of the motor (2), and the right end of the rotating shaft (7) close to the right side wall of the support plate (1) is rotationally connected to the support plate (1).